CHEVROLET SUBURBAN 2004 9.G Owners Manual

*1— Gasoline Engine and Fuel Injection Rail #2.
*2— Gasoline Engine and Fuel Injection Rail #1.
*3— Gasoline Engine; Oxygen Sensors.
*4— Gasoline Engine; Oxygen Sensors.
*5— PCM Ignition
Fuses Usage
GLOW PLUG Not Used
CUST FEED Gasoline Accessory Power
STUD #1Auxiliary Power (Single Battery
and Diesels Only)/Dual Battery
(TP2) Do not install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats, Right
Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power Outlet — Rear
Cargo Area and Instrument
Panel
STUD 2Accessory Power/Trailer Wiring
Brake Feed
Fuses Usage
ABS Anti-Lock Brakes
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STARTER Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller
Battery Feed
SUNROOF Sunroof
5-115

Fuses Usage
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Rear Climate Control
AUX PWRAuxiliary Power
Outlet — Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster,
Air Conditioning Relay,
Turn Signal/Hazard Switch,
Starter Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
SIRSupplemental Inatable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRL Daytime Running Lamps (Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel Cluster/Driver
Information Center
HVAC/ECAS Climate Control Controller
5-116

Fuses Usage
CIG LTR Cigarette Lighter
HI HDLP-RT High Beam Headlamp-Right
HDLP-LOW Headlamp Low Beam Relay
A/C COMP Air Conditioning Compressor
A/C COMPAir Conditioning Compressor
Relay
RR WPR Rear Wiper/Washer
RADIO Audio System
SEO B1Mid Bussed Electrical Center,
HomeLink, Rear Heated Seats
LO HDLP-LT Headlamp Low Beam-Left
BTSIBrake Transmission Shift
Interlock System
CRANK Starting System
LO HDLP-RT Headlamp Low Beam-RightFuses Usage
FOG LP Fog Lamp Relay
FOG LP Fog Lamps
HORN Horn Fuse
HORN Horn Relay
W/S WASHWindshield and Rear Window
Washer Pump Relay
W/S WASHWindshield and Rear Window
Washer Pump
INFO OnStar/Rear Seat Entertainment
RADIO AMP Radio Amplier
RH HID Not Used
EAP Electric Adjustable Pedals
TREC All-Wheel Drive Module
SBA Supplemental Brake Assist
5-117

Capacities and Specications
Please refer toRecommended Fluids and Lubricants on page 6-13for more information. All capacities are approximate.
Capacities and Specications
Engine VIN Code Spark Plug Gap
VORTEC™ 4800 V8 V 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 T 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 Z 0.040 inches (1.01 mm)
VORTEC™ 6000 V8 U 0.040 inches (1.01 mm)
VORTEC™ 8100 V8 G 0.060 inches (1.52 mm)
Wheels and Tires
Model Description Torque
C/K 1500 6 bolts (14 mm) 140 lb ft (190Y)
C/K 2500 8 bolts (14 mm) 140 lb ft (190Y)
Tire PressureSee the Certication/Tire label on the rear edge of the driver’s door
or the incomplete vehicle document in the cab.
5-118

After rell, the level must be rechecked. SeeCooling System on page 5-32.
Cooling System Capacity
ApplicationCapacities
English Metric
Cooling System
VORTEC™ 4800 V8 Automatic with Front and Rear A/C 15.0 quarts 14.0 L
VORTEC™ 5300 V8 Automatic with Front A/C 15.0 quarts 14.0 L
VORTEC™ 5300 V8 Automatic with Front and Rear A/C* 14.0 quarts 13.0 L
VORTEC™ 6000 V8 Automatic 13.0 quarts 13.0 L
VORTEC™ 6000 V8 Automatic** 13.0 quarts 13.0 L
VORTEC™ 8100 V8 Automatic 27.0 quarts 25.0 L
*Vehicles equipped with the optional air conditioner.
**Vehicles equipped with the optional engine oil cooler.
Add two liters if equipped with rear heating for all engines.
5-119

After rell, the level must be rechecked. Add enough engine oil so that the uid is within the proper operating range.
SeeEngine Oil on page 5-17.
Capacities
ApplicationCapacities
English Metric
Engine Oil with Filter
VORTEC™ 4800 V8 VIN V 6.0 quarts† 5.7 L†
VORTEC™ 5300 V8 VIN T 6.0 quarts† 5.7 L†
VORTEC™ 5300 V8 VIN Z (E-85) 6.0 quarts† 5.7 L†
VORTEC™ 6000 V8 VIN U 6.0 quarts† 5.7 L†
VORTEC™ 8100 V8 VIN G 6.5 quarts† 6.1 L†
Fuel Tank Capacity
Tahoe 26.0 gallons 98.4 L
Suburban (1500 Series) 31.0 gallons 117.3 L
Suburban (2500 Series) 37.5 gallons 140.0 L
Air Conditioning Refrigerant Capacity
Tahoe 2.71 lbs. 1.23 kg
Suburban 3.0 lbs. 1.36 kg
†Oil lter should be changed at every oil change.
5-120

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services..........................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-13
Normal Maintenance Replacement Parts..........6-15
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive very
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench dealer.
6-2

This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-58.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner.
SeeOff-Road Driving on page 4-23.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-8for further information.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
CAUTION: (Continued)
CAUTION: (Continued)
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your GM Goodwrench dealer to have a
qualied technician do the work.
Some maintenance services can be complex. So,
unless you are technically qualied and have the
necessary equipment, you should have your GM
Goodwrench dealer do these jobs.
When you go to your GM Goodwrench dealer for your
service needs, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM parts.
If you want to get service information, seeService
Publications Ordering Information on page 7-11.
6-3

Owner Checks and Services on page 6-10tells you
what should be checked, when to check it and what you
can easily do to help keep your vehicle in good
condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-13andNormal Maintenance Replacement
Parts on page 6-15. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE ENGINE OIL message comes on, it
means that service is required for your vehicle. Have
your vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil
life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil and
lter must be changed at least once a year and at
this time the system must be reset. Your GM
Goodwrench dealer has GM-trained service technicians
who will perform this work using genuine GM parts
and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil on page 5-17for information on the Engine
Oil Life System and resetting the system.
When the CHANGE ENGINE OIL message appears,
certain services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
ENGINE OIL message comes on within ten months
since vehicle was purchased or MaintenanceII
was performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on ten
months or more since the last service or if the message
has not come on at all for one year.
6-4