service CHEVROLET TRACKER 1993 Workshop Manual

Service & Appearance Care
268
Machine compounding or
aggressive polishing on a
basecoat/clearcoat paint finish
IT
dull tl sh or lea sw’ ’
marks
Special Care for Canvas Top
To protect the canvas top:
After you wash the vehicle, make
sure the top is completely dry before
you open or remove
it.
Don’t get any vinyl cleaner on the
vehicle’s painted finish; it could leave
streaks.
Don’t go through automatic car
washes;
the canvas top could be
damaged.
The plastic windows are pliable and can
be scratched
if you don’t take these
precautions when you clean them:
Wipe off dust with a soft cotton cloth
moistened
with clean, cool or
lukewarm water. Don’t use a “dry”
cloth. Wipe
in one direction only, not
back and forth.
To remove frost, snow or ice, use
lukewarm water. Don’t use a scraper
or any de-icing fluids.
Wash the windows with a soft cloth
and clean, cool or lukewarm water. Never
use a dry cloth, hot water,
strong soap or detergent, solvents or
harsh cleaning agents. Rinse
thoroughly and wipe with a slightly
moist
soft, clean cloth.
Don’t put any labels, stickers or tape
on windows. It’s hard to remove
adhesives left on the window when such items are removed. If a sticker
or label must be removed, remove
any adhesive
left on the window while
the adhesive is still soft and sticky.
Press
on a new sticker or piece of
tape and then lift it off again; keep
doing this until all the adhesive lifts
off with the sticker or tape.
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Service & Appearance Care
Finish Damage
Any stone chips, fractures or deep
scratches in the finish should be repaired
right away. Bare metal will corrode
quickly and may develop into a major
repair expense.
Minor chips and scratches can be
repaired with touch-up materials
available from your dealer or other
service outlets. Larger areas of finish
damage can be corrected in your
dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow
removal and dust control can collect on
the underbody. If these are not removed,
accelerated corrosion (rust) can occur on
the underbody parts such as fuel lines,
frame, floor pan, and exhaust system
even though they have corrosion
protection.
At least every spring, flush these
materials from the underbody
with plain
water. Clean any areas where mud and
other debris can collect. Dirt packed in
closed areas of the frame should be
loosened before being flushed. Your
dealer or an underbody vehicle washing
system can do this for you.
Chemical Paint Spotting
Some weather and atmospheric
conditions can create a chemical fallout.
Airborne pollutants can
fall upon and
attack painted surfaces on your vehicle. This damage can take two forms:
blotchy, ringlet-shaped discolorations,
and small irregular dark spots etched
into the paint surface.
Although no defect in the paint job
causes this, Geo will repair, at no
charge to the owner, the surfaces of new
vehicles damaged by this fallout
condition within
12 months or 12,000
miles (20 OOO km) of purchase,
whichever comes first.
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Service & Appearance Care
= 9 272
I
rn Vehicle Identification
Number
This is the legal identifier for your Geo.
It appears
on a plate in the front corner
of the instrument panel, on the driver’s
side, You can see it
if you look through
the windshield from outside your
vehicle. The VIN also appears on the
Vehicle Certification and Service Parts
labels and the certificates
of title and
registration.
Engine Identification
The eighth character in your VIN is the
engine code for your
1993 GM engine.
This code will help you identify your
engine, specifications, and replacement
parts
in this section.
I Service Pads
Identification Lube1
You’ll find this label inside the glove
box on the door. It’s very helpful if you
ever need to order parts. On this label
is:
Your VIN.
Its model designation.
A list of all production options and
special equipment.
Be sure that this label is not removed
from the vehicle.
rn Add-on Electrical
Equipment
Don’t add anything electrical to
your Geo unless you check with
your dealer first. Some electrica
equipment can damage you
vehicle and the damage
woulan.1
be covered by your warranty.
Some of
;+ san just keep other
things frc
wnrkinp as thev
should.
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Service & Appearance Care
b. . /. , ,.
s Y
Look at the silver-colored band inside
the fuse.
If the band is broken or
melted, replace the fuse. Be sure you
replace a bad fuse with a new
one of the
correct size.
If you ever have a problem on the road
and don't have a spare fuse, you can
borrow one. Just pick some feature of
your car that
you can get along without
- like the radio or cigarette lighter -
and use its fuse, if it is the size you
need. Replace it as soon as you can.
Before replacing a fuse turn every
vehicle electrical switch off.
... 274
Main Fuse Block
1- Generator to Battery Circuit (60A)
2- Circuits Only Active When Ignition Switch is in ACC, ON or START
3- Circuits Always Active (40A)
4- Circuits Always Active (30A)
(50A)
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Service & Appearance
I Replacement Bulbs
Care
Back-up ............................................................. 1156
Dome
............................................................. 9605 1559
Front Parking and Turn Signal
......................................... 1157 NA
Headlight (Halogen) ..................................................... 9004
Heater or Air Conditioning Control
.................................... 96052599
Charging System
................................................... 9433184
Check Engine
..................................................... 9433 184
Engineoil Pressure
................................................ 9433184
Indicator
and Warning
Brake
............................................................ 9433184
4WD
............................................................. 9433184
Headlight HighBeam
............................................... 9433184
Safety Belt
........................................................ 9433184
TurnSignal
....................................................... 9433184
Instrument Cluster
.................................................... 9605 156
License Plate
............................................................ 194
Lighter
............................................................. 9433184
Rear Defogger Switch
............................................. 96061736
Rear Wiper/Washer Switch
........................................... 9606 1736
Rear
Hazard and Turn Signal
........................................... 1156
Rear Parking andstop
................................................... 1157
Sidemarker
................................................. ........ 194
9 - 276
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Service & Appearance Care
Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Automatic Transmission Air
Conditioning?.
................ .See the refrigerant information label under hood.
.............................................
................................................... Drain and Refill .3.0 qt. (2.8 L)**
Overhaul .4.9 qt. (4.6 L)
Cooling System
Automatic Transmission. ...................................... S.5 qt. (5.2 L)
I Manual Transmission. ........................................ S.6 qt. (5.3 L)
FuelT ank....................................................llgal.(42.0L) .
Crankcase
..........................................
........................................
With Filter Change. .4.5 qt. (4.2 L)*
Without Filter Change .4.2 qt. (4.0 L)*
Front Differential ............................................... 1 1 qt. (1 .O L)
Manual Transmission. .1.6 qt. (1.5 L)**
Rear Differential. .2.3 qt. (2.2 L)
Transfer Case .................................................. 1 .8 qt. (1.7 L)
..........................................
..............................................
Wheel Nuts
Wheel Nut Torque .60 lb. ft. (80 N-m)
? Not all air conditioning refrigerants are the same. If the air conditioning system in
your vehicle needs refrigerant, be sure
the proper refrigerant is used. If you’re not
sure, ask your Geo dealer.
after filling.
See “Engine Oil” in the Index.
Transmission Fluid” in the Index.
.........................................
*.When changing the oil filter, additional oil may be needed. Recheck the oil level
** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual
9 278
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IMPORTANT:
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
I
This part covers the maintenance
required for your Geo
. Your vehicle
needs these services to retain its
safety. dependability and emission
control performance
.
Part 7
Maintenance Schedule
Section
Introduction: A Word about Maintenance ........................... 282
Your Vehicle and the Environment
............................ 282
How This Part Is Organized
................................. 283
Using Your Maintenance Schedules
........................... 285
Selecting the Right Schedule
................................. 285
Schedule1
................................................ 286
Schedule11
............................................... 288
Explanation
of Scheduled Maintenance Services ................. 290
Other Emission Related Maintenance Service
................... 295
Other Non-Emission Related Maintenance Service
............... 296
At Each Fuel Fill 298
At Least Twice a Year ...................................... 299
At Least Once a Year ....................................... 300
A . Scheduled Maintenance Services ............................... 285
B . OwnerChecksandServices ................................... 298
AtLeastOnceaMonth
..................................... 299
C . Periodic Maintenance Inspections .............................. 303
D . Recommended Fluids and Lubricants ........................... 305
E . MaintenanceRecord ......................................... 308
..........................................
u1 Protection I . Plan
281 9 9
L
Have you purchased the GM Protection Plan ? 7he Plan
supplements your new car warranties
.
See your GM dealer for details .
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1 How This Part 1s Organized
I The remainder of this part is divided into five sections:
“Section
A: Scheduled Maintenance Services” shows what
to have done, and how often. Some
of these services can be
complex,
so unless you are technically qualified and have
the necessary equipment, you should let your dealer’s
service department or another qualified service center do
these jobs.
CAUTION
I-
I
Performing maintenance work on a vehicle can be
6 - dangerous. In trying to do some jobs, you can be I
seriously injured. Do your own maintenance work only
if you have the required know-how and the proper
tools and equipment for the job.
If you have any
doubt, have a qualified technician
do the work.
If you are skilled enough to do some work on your vehicle,
you
will probably want to get the service information GM
publishes.
You will find a list of publications and how to get
them
in this manual. See “Service Publications” in the
Index.
“Section
B: Owner Checks and Services” tells you what
should be checked whenever you stop for fuel. It also
explains what you can easily
do to help keep your vehicle in
good condition.
283 9
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Maintenance Schedule
Introduction: A Word about Maintenance (Cont.)
“Section C: Periodic Maintenance Inspections” explains
important inspections that your Geo dealer’s service
department or another qualified service center should
perform.
“Section
D: Recommended Fluids and Lubricants” lists
some products GM recommends
to help keep your vehicle
properly maintained. These products,
or their equivalents,
should be used whether you do the work yourself or have
it
done. “Section
E: Maintenance
Record” provides a place for you
to record
the maintenance performed on your vehicle.
Whenever any maintenance is performed, be sure to write
it
down in this section. This will help you determine when
your next maintenance should be done. In addition,
it is a
good idea
to keep your maintenance receipts. They may be
needed to qualify your vehicle for warranty repairs.
... 284
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Maintenance Schedule
Section A: Scheduled Maintenance Services
Using Your Maintenance Schedules
This section tells you the maintenance services you should
have done and when you should schedule them. Your Geo
dealer knows your vehicle best and wants
you to be happy
with it. If you go to your dealer for your service needs,
you’ll know that GM-trained and supported service people
will perform the work using genuine GM parts.
These schedules are for vehicles that:
carry passengers and cargo within recommended limits.
You will find these limits on your vehicle’s Tire-Loading
Information Label. See “Loading Your Vehicle’’
in the
Index.
are driven on reasonable road surfaces within legal
use the recommended unleaded fuel. See “Fuel” in the
driving
limits.
Index.
Selecting the RiQht Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s
how to decide which schedule
to follow:
Schedule I
Is any one of these true for your vehicle?
Most trips are less than 4 miles (6 km).
Most trips are less than 10 miles (16 km) and outside
temperatures are below freezing.
The engine is at low speed most of the time (as in
door-to-door delivery, or
in stop-and-go traffic).
You operate your vehicle in dusty areas.
You tow a trailer.
If any one (or more) of these is true for your driving, follow
Schedule
I.
Schedule I1
Follow Schedule I1 only if none of the above conditions is
true.
285 =
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