four wheel drive CHEVROLET TRACKER 1994 Owner's Manual

Service and Appearance Care
If you need to replace any of your wheels,
wheel bolts, or wheel nuts, replace them
only
with new GM original equipment
parts. This way, you
will be sure to have
the right wheel, wheel bolts, and wheel
nuts for your Geo model.
NOTICE:
The wrong wheel can also cause
problems
with bearing life, brake
cooling, speedometer/odometer
calibration, headlight aim, bumper
height, vehicle ground clearance,
and
tire or tire chain clearance to the
body and chassis.
Used Replacement Wheels
A CAUTION:
Putting a used wheel on your vehicle
is dangerous. You can’t know how
it’s been used or how many miles it’s
been driven. It could
fail suddenly
and cause an accident.
If you have
to replace a wheel
use a new GM
original equipment wheel.
Tire Chains
NOTICE:
Use tire chains only where legal and
only when you must. Use only SAE
Class “S” type chains that are the
proper size for your tires. Install them
on the tires of the drive axle (four-
wheel drive vehicles can use chains
on both axles). Tighten them
as
tightly as possible with the ends
securely fastened. Drive slowly and
follow the chain manufacturer’s
instructions.
If you can hear the
chains contacting your vehicle, stop
and retighten them.
If the contact
continues, slow down until
it stops.
Driving too fast with chains
on will
damage your vehicle.
. . .188 ProCarManuals.com

Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Air Conditioning”
............. See the refrigerant information label under hood.
Automatic Transmission Drain and Refill
....................................... 3.0 qt. (2.8 L)**
Overhaul ............................................. 5.4 qt. (5.1 L)
Automatic Transmission ................................ 5.5 qt. (5.2 L)
Manual Transmission ................................... 5.6 qt. (5.3 L)
With Filter Change ..................................... 4.5 qt. (4.2 L)*
Without Filter Change .................................. 4.2 qt. (4.0 L)
Front Differential ........................................ 1.1 qt. (1 .O L)
Fuel Tank ............................................. 11.1 gal. (42 L)
Manual Transmission
Cooling System
Crankcase
Four-wheel Drive
.................................... 1.6 qt. ( 1.5 L) **
Two-Wheel Drive ..................................... 1.8 qt. (1.7 L) **
Rear Differential ........................................ 2.3 qt. (2.2 L)
Transfer Case ........................................... 1.8 qt. ( 1.7 L)
T Not all air conditioning refrigerants are the same. If the air conditioning system
in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re
not sure, ask your Geo dealer.
* When changing the oil filter, additional oil may be needed. Recheck the oil level
after filling. See “Engine Oil”
in the Index.
** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual
Transmission Fluid”
in the Index.
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Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
Schedule l
Follow Schedule I if your vehicle is
MAINLY driven under one or more of
the following conditions:
e
a
a
a
When most trips are less than 4 miles
(6 km).
When most trips are less than
10 miles
(16 km) and outside temperatures
remain below freezing.
When most trips include extended
idling and/or frequent low-speed
operation, as in stop-and-go traffic.
When towing
a trailer.
When operating in dusty areas or
off-road frequently.
Schedule
I should also be followed if the
taxi or other commercial applications.
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not
nullify the emission
warranty or limit recall liability prior
to the
completion
of vehicle useful lfc. General
Morors, howeve); urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance
be
recorded in “Section E: Maintenance Record.”
9%
. . .206
ITEM NO.
-
1
2
3
-
4
5
6
7
-
-
-
8
-
9
10
11
-
-
7
12
13
WHAT TO SERVICE
See “E,xplanation of Scheduled
Maintenance Services” following
Schedules
I und 11.
Engine OTI and Filter Change*
Tire and Wheel Rotation and Inspection
Fan (Water Pump) Drive Belt Service
Camshaft Timing Belt Replacement*
Cooling System Service”
Wheel Bearine Insuection
Transmission
(All) and Transfer Case
Differential (Four-wheel Drive) Service
Propeller Shafts and
U-Joints Inspection
Freewheeling Hubs Inspection
(if equipped)
Spark Plug Replacement*
Spark Plug Wire Replacement”
Positive Crankcase Ventilation (PCV) Valve
Reulacement*
Exhaust Gas Recirculation
(EGR) System
Inspection*
WHEN TO PERFORM
Miles (kilomerers) or Months
(whichever occursfirst).
Every 3,000 miles (5 000 km) or 3 months.
Every
6,000 miles (10 000 km).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
At 60,000 miles (100 000 km).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Every 30,000 miles (50 000 krn) or 30 months.
Every 15,000 miles
(25 000 km) or 15 rnonlhs.
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Every 3,000 miles (5 000 km) or 3 months.
Every 30,000 miles (50
000 km).
Every
60,000 miles (100 000 km) or 60 months.
Every 50.000 miles
(X3 000 km).
Every 50,000 miles (83 000 km).
ProCarManuals.com

ITEM
NO. SERVICE
6 Wheel Bearin? InsDection -
Inspect for wear and proper
adjustment. Relubricate the
bearings if grease is
contaminated.
7 Transmission (All) and
Transfer Case Differential
(Four-wheel Drive) Service
-
For the manual transmission and
transfer case differential, check
the fluid level every time the
oil is changed. See “Manual
Transmission Fluid” and
“Transfer Case” in the Index.
Inspect for damage and leaks
and change the fluid every
15,000 miles
(25 000 km) or
15 months for Schedule
I
conditions and every 30,000
miles (50 000 km) or 30 months
for Schedule
II conditions.
For the automatic transmission,
check the fluid level every time
the oil is changed. See
“Automatic Transmission
Fluid” in the Index. Inspect for
damage and leaks and change
ITEM
NO. SERVICE
8
9
the fluid every 15,000 miles
(25 0o0 km) or 15 months for
Schedule
I conditions and
100,000 miles ( 166 000 km) for
Schedule
I1 conditions. Replace
the automatic transmission cooler hoses every
45,000 miles
(75 000 km).
Propeller Shafts and U-Joints
Inspection
- Inspect for
looseness and damage.
Do this
every,.l5 months, or at 15,000
mile
(25 000 km) intervals, more
frequently if used off-road
or for
pulling a trailer. Tighten U-joint
flange bolts if necessary.
Freewheeling Hubs InsDection
/If Equipped) - Inspect the
locking front hubs for correct
operation. Repair or replace if
necessary. (Both hubs must
operate correctly for the front
axle to power the front wheels.)
ITEM
NO. SERVICE
10
11
Spark Plug Replacement” -
Replace spark plugs with the
proper type. See “Replacement Pans” in the Index.
Spark Plup Wire Replacement”
-
Replace wires. Check the boot fit
at the distributor and
at the spark
plugs. Operation in extreme cold
and/or on salted roads may require
more frequent replacement.
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not null@ the emission
warranty
or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be pegormed at the
indicated intervals and the maintenance be
recorded
in “Section E: Maintenance
Record.
’’
215 ...
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Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
At Least Once a Year (CONT.)
CHECK
OR SERVICE
Parking Brake and
Automatic Transmission “P” (Park) Mechanism
Check
Underbody Flushing
WHAT TO DO
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular
brake, set the parking brake.
0 To check the parking brake: With the engine running and transmission in “N” (Neutral),
__
slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by
the parking brake only.
To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all
brakes. If your vehicle
is four-wheel drive, be sure the transfer case is not in “N” (Neutral).
At least every spring, use plain water to flush any corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud and other debris can collect.
I . .222 ProCarManuals.com

Maintenance Schedule
Section C: Periodic Maintenance Inspections (cont.)
INSPECTION
OR SERVICE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive) Service
Brake System
Inspection
Clutch System Service
WHAT SHOULD BE DONE
Check the gear lubricant level and add if needed. See “Rear Axle” and “Four-Wheel Drive” in
the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if
needed. Refer to “Scheduled Maintenance Services,” earlier in
this part, to determine when to
change the lubricant.
Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also
inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv-
iced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake System
Warning Light” in the Index.
Check clutch pedal free travel and adjust
as necessary. See “Clutch Adjustment” in the Index. ..
. . .224
ProCarManuals.com

USAGE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive)
Windshield Washer Solvent
Transfer Case (Four-
Wheel Drive)
Hood Latch Assembly
a. Pivots and Spring
b. Release Pawl
Anchor
Hood, Door and Lift-
gate Hinges, Rear
Folding Seat, Fuel
Door Hinge, Rear
Compartment Lid
Hinges
Weatherstrips
FLUID/LUBRICANT
SAE 7SW-90 GL-5 Hypoid Gear Lubricant.
GM Optikleen@ Washer Solvent (GM Part No. 105 15 15) or equivalent.
SAE 75W-90 GL-4 Gear Lubricant.
a. Engine oil.
b. Chassis lubricant
(GM Part No. 1052497 or equivalent) or lubricant meeting requirements
of
NLGI Grade 2, Category LB or GC-LB.
Engine oil or Lubriplate Lubricant (GM Part
No. lOSOlO9).
Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).
See “Replacement Parts”
in the Index for recommended replacement filters, valves and spark plugs.
J
227. . . ProCarManuals.com

Customer Assistance for the Hearing
Customer Assistance Information
. . 233
Customer Satisfaction Procedure
... 234
or Speech Impaired (TDD)
..... 234
Damage. Finish
............... 194
Damage. Sheet Metal
............ 193
Daytime Running Lights
......... 56
Daytime Running Lights Indicator Light
....................... 72
Deep Standing Water.
Driving through
.............. 41
Defects. Safety
Reporting to General Motors
.... 236
Reporting to the Canadian
Reporting to the United States
Government
............... 236
Government
............... 236
Defensive Driving
.............. 100
Defogger. Rear Window ......... 86
Defogging and Defrosting
Windows
................... 85
Dehumidifying ................. 85
Dimensions. Vehicle ............ 202
Doing Your Own Service Work
.... 156
Dome Light ................... 57
Door Locks
.................... 37
Door Storage Compartments
...... 60
Downhill. Driving
.............. 1 12
Drive. Four-wheel
.............. 46
Drive. Four-wheel (Service)
...... 170 Driver Position
(Safety Belts)
... 20
Driving
Across an Incline
............. 11 3
At Night .................... 1 16
City
........................ 119
Defensive
................... 100
Downhill
................... 1 12
Drunken
.................... 100
Freeway
.................... 120
Guidelines
.................. 107
In Mud. Sand. Ice or Snow ..... 1 15
In the Rain .................. 117
In Water .................... 115
0ff.Road. With Your Geo Four-
Wheel-Drive Vehicle
........ 108
On Curves .................. 104
On Off-Road Hills
............ I10
On Snow or Ice
.............. 123
Through Deep Standing Water
... 41
Uphill
...................... 111
Winter
...................... 122
With a Trailer
................ 127
Your Tracker. About ........... 3
Drunken Driving
............... 100
Easy Entry Seats
.............. 12
Electrical Equipment. Add-on
..... 196
Emergencies. Braking in
......... 104
Emergencies. Steering in
......... 105 Engine
Coolant
..................... 170
Coolant (Block) Heater
........ 41
Coolant Temperature Gage
..... 70
Exhaust
..................... 51
Identification
................ 196
Oil
........................ 162
Oil Pressure Light
............ 71
Overheating
................. 140
Specifications
................ 200
Starting Your
................ 40
Environment. Your Vehicle
and the
..................... 204
Exhaust. Engine
................ 51
Extender. Safety Belt
....... 1 .... 33
Exterior Bright Metal Parts.
Protecting
................... 192
Fabric Protection
.............. 190
Fan Control Lever
.............. 84
Features and
Controls ........... 35
Filling Your Tank ............... 158
Filter. Air. Replacement
.......... 166
Finish Care (Paint)
.............. 192
Finish Damage (Paint)
........... 194
Flashers. Hazard Warning
........ 132
Flat Tire. Changing a
............ 146
Flat.
If a Tire Goes .............. 146
Flow-Through Ventilation System . . 86
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Index
Fluid Automatic Transmission
....... 167
Brake
...................... 174
Manual Transmission
.......... 168
Power Steering ............... 173
Recommended
............... 225
Windshield Washer
........... 174
Foreign Countries. Fuels
in ....... 1.57
Foreign Material Paint Damage
.... 194
Four-wheel Drive
.............. 46
Four-wheel Drive (Service) ....... 170
Four-Wheel-Drive Vehicle. Off-Road
Driving With Your Geo
........ 108
Freeway Driving ............... 120
Freewheeling Hubs
Automatic
................. 47
Manual
..................... 46
Ashtray
..................... 63
Axle
....................... 170
Seat ........................ 10
Seat Side Pockets ............. 61
Seatbacks. Reclining .......... IO
Towing Hook-ups ............. 138
Fuel ......................... 156
FuelGage
..................... 69
Fuels in Foreign Countries ........ 157
Fuse Block, Instrument Panel ..... 198
Fuse Block, Main ............... 198
Fuses and Circuit Breakers ....... 196
Folding Rear
Seat
............... 13
Front Gages
Engine Coolant Temperature
.... 70
Fuel
....................... 69
Warning Lights and Indicators ... 68
Gasolines for Cleaner Air ........ 157
Glass
......................... 19 1
Glove Box .................... 60
GM Participation
in RBB Auto Line .
Alrernative Dispute Resolution
Program
.................. 235
Grips . Passenger Assist .......... 62
Guidelines. Driving ............. 107
Halogen Bulbs
............... 177
Hazard Warning Flashers
......... 132
Head Restraints
................ I1
Headlights .................... 177
Heater Controls
................ 84
Heater. Engine Coolant
(Block) .... 41
Heating ....................... 84
Highway Hypnosis
.............. 12 1
Hill and Mountain Roads ......... 121
Hill. Approaching a ............. 1 IO
Hitches ....................... 126
Hood Release .................. IS9
Hood . Checking Things under the . . 159
Hook.Ups . Front Towing ......... 138
Hook.Ups. Rear Towing
......... I39
Horn ......................... 53
Headlight High/Low Beam ....... 56
How to Add Coolant to the
How
to Add Coolant to the
Hubs. Freewheeling
Coolant
Recovery Tank
........ 142
Radiator
............... . .144
Automatic
................... 47
Manual
..................... 46
Hydroplaning .................. 118
Hypnosis. Highway
............. 121
Identification Number. Vehicle .... 196
Identification. Engine ............ 196
If a Tire Goes Flat .............. 146
If You’re Stuck: In Sand. Mud. Ice
or Snow .................... 153
Ignition Switch
................. 39
Incline
. Driving Across an ........ 113
Incline. Stalling on
an ........... 114
Intlation - Tire Pressure .......... 184
Inside Day/Night Rearview Mirror
...................... 59
Inside Rearview Mirror
.......... 59
Instrument Cluster .............. 66
Instrument Panel ............... 64
Instrument Panel Bins
........... 61
Instrument Panel Fuse Block ...... 198
Instrument Panel
. Cleaning the
Topof
..................... 191
Interior Lights ................. 57
Jump Starting
................. 133
... 246
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1 Keys ....................... 36
Label. Certification/Tire
........ 18 1
Label. Service Parts Identification . . 196
Lamp. Malfunction Indicator
...... 7 1
Lane Change Indicator.
Turn Signal and
.............. 54
Lap-Shoulder Belt (Safety Belts)
... 20
Larger Children (Safety Belts)
..... 32
Leaving Your Vehicle
............ 37
Leaving Your Vehicle with the
Engine Running
.............. 49
Lighter. Ashtrays and
............ 62
Lights Brake System Warning
......... 69
Bulb Replacement
............ 177
Charging System
............. 70
Check Engine
................ 71
Daytime Running ............. 56
Daytime Running Lights
Indicator
.................. 72
Dome
...................... 57
Engine Oil Pressure
........... 71
Gages and Indicators. Warning
. . 68
Interior ..................... 57
Malfunction Indicator Lamp
.... 71
Operation
of ................. 55
Safety Belt Reminder .......... 19
Lights On Reminder
............. 55
Loading Your Vehicle .... . 181 Locks.
Door ................... 37
Loss of Control
................ 107
Lubricant Front Axle
.................. 170
Rear Axle
................... 169
Recommended
............... 225
Transfer Case
................ 170
Main Fuse Block
............. 198
Maintenance Inspections. Periodic
.......... 223
Record
..................... 228
Schedule
.................... 203
Services. Scheduled
........... 206
Underbody
.................. 194
When Trailer Towing
.......... 129
Malfunction Indicator Lamp
...... 71
Manual
Adjust Mirrors. Outside
........ 60
Freewheeling Hubs ........... 46
Transmission Fluid
............ 168
Windows
................... 52
Master Cylinder. Brake
.......... 174
Mirrors Convex Outside
.............. 59
Inside Daymight Rearview
..... 59
Inside Rearview
.............. 59
Outside Manual Adjust
........ 60
Mountain Roads. Hill and ........ 121
Transmission. Five-Speed
...... 44 New
Vehicle “Break-In”
....... 39
Night Driving
.................. 116
Night Vision
................... 117
Nuts. Wheel
................... 202
Odometer. Speedometer and
..... 66
Odometer. Trip
................. 67
Off-Road Driving After
....................... 116
Before You Go
............... 108
Getting Familiar With
......... 109
Loading Your Vehicle for
....... 108
On Hills
.................... 110
With Your Geo Four-Wheel-Drive
Vehicle
................... 108
Off-Road Recovery
............. 105
Oil. Engine .................... 162
Opening and Closing Your Rear
Window
.................... 75
Opening and Closing Your
sunroof ..................... 74
Operation
of Lights ............. 55
Outside Manual Adjust Mirrors .... 60
Overheating. Engine
............ 140
Owner Checks and Services
....... 218
P (Park) Shifting into ...
P (Park). Shifting out of ...
.... 48
.... 49
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