light CHEVROLET TRACKER 1994 Repair Manual

Service and Appearance Care
If you need to replace any of your wheels,
wheel bolts, or wheel nuts, replace them
only
with new GM original equipment
parts. This way, you
will be sure to have
the right wheel, wheel bolts, and wheel
nuts for your Geo model.
NOTICE:
The wrong wheel can also cause
problems
with bearing life, brake
cooling, speedometer/odometer
calibration, headlight aim, bumper
height, vehicle ground clearance,
and
tire or tire chain clearance to the
body and chassis.
Used Replacement Wheels
A CAUTION:
Putting a used wheel on your vehicle
is dangerous. You can’t know how
it’s been used or how many miles it’s
been driven. It could
fail suddenly
and cause an accident.
If you have
to replace a wheel
use a new GM
original equipment wheel.
Tire Chains
NOTICE:
Use tire chains only where legal and
only when you must. Use only SAE
Class “S” type chains that are the
proper size for your tires. Install them
on the tires of the drive axle (four-
wheel drive vehicles can use chains
on both axles). Tighten them
as
tightly as possible with the ends
securely fastened. Drive slowly and
follow the chain manufacturer’s
instructions.
If you can hear the
chains contacting your vehicle, stop
and retighten them.
If the contact
continues, slow down until
it stops.
Driving too fast with chains
on will
damage your vehicle.
. . .188 ProCarManuals.com

Service and Appearance Care
Use a clean cloth or sponge, and
change to
a clean area often. A soft
brush
may be used if stains are
stubborn.
Use solvent-type cleaners
in a
well-ventilated area only. If you use
them, don’t saturate the stained area.
If a ring forms after spot cleaning,
clean the entire area immediately or
it
will set.
Using Foam-Type Cleaner on Fabric
Vacuum and brush the area to remove
any loose dirt.
Always clean a whole trim panel or
section. Mask surrounding trim along
stitch or welt lines.
Mix Multi-Purpose Powdered Cleaner
following the directions on the
container label.
Use suds only and apply with a clean
sponge.
Don’t saturate the material.
Don’t rub
it roughly.
As soon as you’ve cleaned the section,
use a sponge to remove the suds.
Rinse the section
with a clean, wet
sponge.
Wipe off what’s left with a slightly
0 Then dry it immediately with a blow
damp
paper towel or cloth.
dryer or
a heat lamp.
I NOTICE:
I
Be careful with a hair dryer or heat
lamp. You could scorch the fabric.
Wipe with a clean cloth.
Using Solvent-Type Cleaner an Fabric
First, see if you have to use solvent-type
cleaner at all. Some spots and stains
will
clean off better with just water and mild
soap.
If you need to use a solvent:
0 Gently scrape excess soil from the
trim material with a clean, dull knife
or scraper. Use very
little cleaner, light
pressure and clean cloths (preferably
cheesecloth). Cleaning should start
at
the outside of the stain, “feathering”
toward the center. Keep changing
to a
clean section of the cloth.
0 When you clean a stain from fabric,
immediately dry the area
with an air
hose, hair dryer, or heat
lamp to help
prevent a cleaning ring.
(See the
previous
NOTICE.)
Fabric Protection
Your Geo has upholstery that has been
treated
with Scotchgard Fabric
Protector,
a 3M product. Scotchgard”
protects fabrics by repelling
oil and water,
which are the carriers of most
stains.
Even with this protection, you still need
to clean your upholstery often to keep
it
looking new.
Further information on cleaning
is
available by calling 1-800-433-3296
(in Minnesota, 1-800-642-6167).
Special Cleaning Problems
Greasy or
oily stains: Such as grease,
oil, butter, margarine, shoe polish, coffee
with cream, chewing gum, cosmetic
creams, vegetable oils, wax crayon, tar
and asphalt.
0 Carefully scrape off excess stain.
Follow the solvent-type instructions
described earlier.
. . .I90 ProCarManuals.com

0 Shoe polish, wax crayon, tar and
asphalt will stain if left on a vehicle
seat fabric. They should be removed
as soon as possible. Be eareful,
because the cleaner
will dissolve
them and may cause them to spread.
Non-greasy stains: Such as catsup,
coffee (black), egg, fruit, fruit juice, milk,
soft drinks, wine, vomit, urine and blood.
Carefully scrape off excess stain, then
sponge the soiled area
with cool water.
If a stain remains, follow the
foam-type instructions described
earlier.
If an odor lingers after cleaning
vomit or urine, treat the area with
a waterhaking soda solution:
1 teaspoon (5 ml) of baking soda to
1 cup (250 ml) of lukewarm water.
solvent-type cleaner.
If needed, clean lightly with
Combination stains: Such as candy,
ice cream, mayonnaise, chili sauce and
unknown stains.
Carefully scrape off excess stain, then
0 If a stain remains, clean it with
clean with cool water and allow to dry.
solvent-type cleaner.
Cleaning Vinyl
Use warm water and a clean cloth.
0 Rub with a clean, damp cloth to
remove dirt.
You may have to do it
more than once.
Things like tar, asphalt and shoe
polish will stain
if yoa don’t get them
off quickly. Use a clean cloth and
solvent-type
vinyl cleaner.
Cleaning Leather
Use a soft cloth with lukewarm water and
a mild soap or saddle soap.
For stubborn stains, use a mild
solution of
10% isopropyl alcohol
(rubbing alchohol) and 90% water.
solvent-based or abrasive cleaners,
furniture polish
or shoe polish on
leather.
immediately.
If dirt is allowed to work
into finish,
it can harm the leather.
Never use oils, varnishes,
Soiled leather should be cleaned
ueaning the Top of the Instrument
Panel
Use only mild soap and water to clean
the top surfaces of the instrument panel.
Sprays containing silicones or waxes
may cause annoying reflections in the
windshield and even make it difficult to
see through the windshield under certain
conditions.
Care of Safety Belts
Keep belts clean and dry.
Do not; bleach or dye safety belts.
If you do, it may severely weaken
them, In a crash they might not be
able to provide adequate protection.
Clean safety belts only with mild
soap
and lukewarm water.
Glass
Glass should be cleaned often. GM Glass
Cleaner
(GM Part No. 1050427) or a
liquid household glass cleaner will
remove normal tobacco smoke and dust
films.
191 ... ProCarManuals.com

Special Care for Canvas Top
To protect the canvas top:
0 After you wash the vehicle, make sure
the top is completely dry before you
open or remove it.
vehicle’s painted finish; it could leave
streaks.
Don’t go through automatic car
washes; the canvas top could be
damaged.
The plastic windows are pliable and can
be scratched if you don’t take these
precautions when you clean them:
0 Don’t get any vinyl cleaner on the
0
0
0
Wipe off dust with a soft cotton cloth
moistened with clean, cool or
lukewarm water. Don’t use a “dry”
cloth. Wipe in one direction only, not
back and forth.
To remove frost, snow or ice, use
lukewarm water. Don’t use a scraper
or any de-icing fluids.
Wash the windows with a soft cloth
and clean, cool or lukewarm water.
Never use a dry cloth, hot water,
strong soap or detergent, solvents or
harsh cleaning agents. Rinse
thoroughly and wipe with a slightly
moist soft, clean cloth.
1
Don’t put any labels, stickers or tape
on windows. It’s hard to remove
adhesives left on the window when
such items are removed.
If a sticker or
label must be removed, remove any
adhesive left on the window while the
adhesive is still soft and sticky. Press
on a new sticker or piece of tape and
then lift it off again; keep doing this
until all the adhesive lifts off with
the sticker or tape.
Aluminum Wheels (If So Equipped)
Your aluminum wheels have a protective
zoating similar to the painted surface
3f your vehicle. Don’t use strong soaps,
:hemicals, chrome polish, abrasive
cleaners or abrasive cleaning brushes
on them because you could damage this
coating. After rinsing thoroughly, a wax
mi ay be applied.
NOTICE:
If you have aluminum wheels, don’t
use an automatic car wash that has
hard silicon carbide cleaning brushes.
These brushes can take
off the
protective coating.
Tires
Your Geo dealer has a GM White Sidewall
Tire Cleaner. You can use a stiff brush
with the cleaner.
When applying a tire dressing, always
take care to wipe
off any overspray
or splash from painted surfaces.
Petroleum-based products may damage
the paint finish.
Weatherstrips
Silicone grease on weatherstrips will
make them last longer, seal better, and
not stick or squeak. Apply silicone
grease with a clean cloth at least every
six months. During very cold, damp
weather more frequent application may
be required. (See “Recommended Fluids
and Lubricants” in the Index.)
Sheet Metal Damage
If your vehicle is damaged and requires
sheet metal repair or replacement,
make sure the body repair shop applies
anti-corrosion material
to the parts
repaired or replaced to restore corrosion
protection.
193 ... ProCarManuals.com

For access to the main fuses, pull off the
cover.
A spare fuse is also inside the fuse
box.
bother fuse box is under the left side of
he instrument panel. The fuses here
Jrotect each separate circuit including
leadlights.
If you have electrical failure,
:heck here first. Look at the
silver-colored band inside the
fuse.
If the band is broken or melted,
replace the fuse. Be sure you replace a
bad fuse
with a new one of the correct
size.
If you ever have a problem on the road
and don’t have a spare fuse, you can
borrow one. Just pick some feature of
your vehicle that you can get along
without
- like the radio or cigarette
lighter
- and use its fuse, if it is the size
you need. Replace
it as soon as you can.
Before replacing a fuse,
turn every
vehicle electrical \witch off.
197. I ProCarManuals.com

Service and Appearance Care
Main Fuse Block
1 - Generator to Battery Circuit (60A)
2
- Circuits Only Active When
Ignition Switch is
in “ACC,” “ON”
or “START” (50A)
3
- Circuits Always Active (40A)
4 - Circuits Always Active (30A)
. . .198
nstrument Panel Fuse Block
- Right Headlight (15A)
~ - Left Headlight; High Beam Indicatol
Light
( 1 SA)
I- Taillights; Interior Light; Sidemarker Lights; Instrument Cluster Lights
( 1 SA)
. - Stop Lights; Horn (15A)
~ - Hazard Lights (15A)
I - Door Lock (Option) (20A)
’ - Lighter; Radio (20A)
1 - Ignition System; Warning and
1 - Turn Signal Lights; Back-up Lights
Indicator Lights
( 1 SA)
( 1 SA)
10 - Wiper/Washer ( 15A)
1 1 - Rear Defogger (1 5A)
12 - Heater
(25A)
13
- Rear Wheel Anti-Lock Main Relay
(20A)
14 - Electronic Fuel Injection Main
Relay
( 15A)
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Replacement Bulbs
Back-up ........................................................ 1156
Dome
...................................................... 96051559
Center High-Mounted Stop
........................................... 921
Front Parking and
Turn Signal .................................... 1157 NA
Headlight (Halogen) ............................................... 9004
Heater
or Air Conditioning Control ............................... 96052599
Charging System
............................................ 9433 184
Engine Oil Pressure
.......................................... 9433 184
4WD
...................................................... 9433184
Headlight High Beam
......................................... 9433 184
Instrument Cluster
............................................. 9605 156
Rear Defogger Switch ......................................... 9606 1736
Rear Hazard and
Turn Signal ........................................ 1156
Rear Wipermasher Switch
..................................... 9606 1736
Indicator and Warning
Brake
..................................................... 9433184
CheckEngine
............................................... 9433184
SafetyBelt
................................................. 9433184
Turnsignal
................................................. 9433184
Licenseplate
..................................................... 194
Lighter
...................................................... 9433184
Rearparkingandstop
............................................. 1157
Sidemarker ......................................... ............ 194
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Maintenance Schedule
Section C: Periodic Maintenance Inspections (cont.)
INSPECTION
OR SERVICE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive) Service
Brake System
Inspection
Clutch System Service
WHAT SHOULD BE DONE
Check the gear lubricant level and add if needed. See “Rear Axle” and “Four-Wheel Drive” in
the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if
needed. Refer to “Scheduled Maintenance Services,” earlier in
this part, to determine when to
change the lubricant.
Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also
inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv-
iced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake System
Warning Light” in the Index.
Check clutch pedal free travel and adjust
as necessary. See “Clutch Adjustment” in the Index. ..
. . .224
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w Chevrolet/Geo
Roadside Assistance
Program
To enhance Chevrolet/Geo's strong
commitment to customer satisfaction,
Chevrolet/Geo is excited to provide the
services of the Chevrolet/Geo Roadside
Assistance Center.
Roadside Assistance is available 24 hours
a day,
365 days a year, by calling
This toll-free number will provide you
over-the-phone roadside assistance with
minor mechanical problems. If your
problem cannot be resolved over the
phone,
our advisors have access to a
nationwide network
of dealer
1 -800-CHEV USA (1 -800-243-8872). recommended service
providers. The
following services are available:
0 Towing
0 Locksmith
0 Tire Repair
0 Rental car or taxi
0 Additional services as necessary
The Roadside Assistance Center uses
companies that will provide you with
quality and priority service. When
roadside services are required, our advisors will explain any payment
obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling,
please have the following available to
give to the advisor:
0 Vehicle Identification Number
0 License plate number
Vehicle color
0 Vehicle location
0 Telephone number where you can be
0 Vehicle mileage
0 Description of problem
reached
Canadian Roadside
Assistance
Vehicles purchased in CANADA have an
extensive ROADSIDE ASSISTANCE
Program accessible from anywhere in
Canada or the U.S.A. Please refer to the
separate brochure provided by the dealer
or call 1-800-268-6800 for emergency
services.
w Courtesy Transportation
Chevrolet/Geo offers Courtesy
Transportation for customers needing
warranty service. Courtesy Transportation
will be offered in conjunction with the
coverage provided by the BUMPER TO
BUMPER New Vehicle Limited Warranty
to retail and retail lease purchasers of
1994 ChevroletlGeo passenger cars and
light-duty trucks.
Courtesy Transportation includes:
0 One-way SHUTTLE RIDE for any
warranty repair completed during the
same day.
0 Up to $30 maximum daily VEHICLE
RENTAL allowance for any overnight
warranty repair up
to 5 days.
OR
237.. .
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Cu.stomer Assistance Information
0 Up to $30 maximum daily CAB,
BUS, or OTHER public transportation
allowance
in lieu of rental for any
overnight warranty repair up to
5 days.
OR
0 Up to $10 daily FUEL allowance for
rides provided by another person (i.e.,
friend, neighbor, etc.) in lieu
of rental
or other public transportation for
any overnight warranty repair up to
5 days.
Note: All Courtesy Transportation
arrangements
will be administered by
your ChevroletIGeo dealership service
management.
Claim amounts should
reflect all actual costs.
0 ChevroletlGeo Courtesy
Transportation is not
part of the
BUMPER TO
BUMPER New Vehicle
Limited Warranty. Chevrolet‘Geo
reserves the right to make any
changes or discontinue Courtesy
Transportation at any
time without
notification.
For additional program details, contact
your ChevroletlGeo dealer.
In Canada, please consult your GM
Dealer for information on courtesy
transportation.
. . .238
Service Publications
[nformation on how to obtain Product
Service Publications (PSP’s) and Indexes
3s described below is applicable only in
$e
fifty U.S. states (and the District of
Columbia) and only for cars and light
trucks with GVWR less than 10,000
pounds
(4 536 kg).
[n Canada, information pertaining to
Product Service Bulletins and Indexes
can be .obtained by writing to:
General Motors of Canada Limited
Service Publications Department
1908 Colonel Sam Dr.
Oshawa, Ontario L1H 8W
Chevrolet/Geo regularly sends its
dealers useful service bulletins about
ChevroletlGeo products. ChevroletlGeo
monitors product performance
in the
field. We then prepare bulletins for
servicing our products better. Now, you
can get these bulletins too.
Bulletins cover various subjects. Some
pertain to the proper use and care
of your
vehicle. Some describe costly repairs.
Others describe inexpensive repairs
which, if done on time with the latest
parts, may avoid future costly repairs.
Some bulletins tell a technician how
to
:epair a new or unexpected condition.
3thers describe a quicker way to fix your
vehicle. They can help a technician
service your vehicle better.
Most bulletins apply to conditions
affecting a small number of cars or trucks.
Your Chevrolet/Geo dealer or
a qualified
technician may have to determine if a
specific bulletin applies
to your vehicle.
[ndividual PSP’s
If you don’t want to buy all the PSP’s
issued by ChevroletlGeo for all car
or
truck models in the model year, you can
buy individual PSP’s, such as those which
may pertain
to a particular model. To do
this, you will first need to see our
index of PSP’s. It provides
a variety of
information. Here’s what you’ll find in
the index and how you can get one:
What You’ll Find in the Index:
0 A list of all PSP’s published by
ChevroletlGeo in
a model year (1 990
or later). PSP’s covering all models
of ChevroletlGeo cars or light trucks
(less than
10,000 pounds (4 536 kg)
GVWR) are listed in the same index.
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