manual transmission CHEVROLET TRACKER 2001 2.G Owner's Manual

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-14 Engine Oil
6
-20 Engine Air Cleaner/Filter
6
-22 Passenger Compartment Air Filter
(If Equipped)
6
-24 Automatic Transmission Fluid
6
-27 Manual Transmission Fluid
6
-32 Engine Coolant
6
-35 Radiator Pressure Cap
6
-35 Power Steering Fluid
6
-36 Windshield Washer Fluid
6
-37 Brakes
6
-41 Battery
6
-42 Bulb Replacement6
-46 Tires
6
-54 Appearance Care
6
-55 Cleaning the Inside of Your Vehicle
6
-57 Cleaning the Outside of the Windshield,
Backglass and Wiper Blades
6
-58 Cleaning the Outside of Your Vehicle
6
-60 Special Care for Canvas Top and Plastic
Windows
6
-61 Cleaning Aluminum Wheels (If Equipped)
6
-61 Cleaning Tires
6
-62 Finish Damage
6
-62 Underbody Maintenance
6
-63 GM Vehicle Care/Appearance Materials
6
-64 Vehicle Identification Number (VIN)
6
-65 Electrical System
6
-68 Replacement Bulbs
6
-69 Capacities and Specifications
6
-71 Normal Maintenance Replacement Parts

6-27
Manual Transmission Fluid
When to Check and Change
A good time to have it checked is when the engine
oil is changed. Refer to the Maintenance Schedule to
determine when to change your transmission fluid.
See ªScheduled Maintenance Servicesº in the Index.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your Chevrolet dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire.
Be sure to get an accurate reading if you check
your transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your fingers on the
transmission case.
Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add more
fluid as described in the next steps.

6-69
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions.
Air ConditioningSee the refrigerant . . . . . . . . . . . . .
information label under the hood.
Cooling System
1.6L Engine 5.8 quarts (5.5 L). . . . . . . . . . . . . . . . .
2.0L Engine 6.9 quarts (6.5 L). . . . . . . . . . . . . . . . .
2.5L Engine 8.5 quarts (8.0 L). . . . . . . . . . . . . . . . .
Crankcase with Filter
1.6L Engine 4.4 quarts (4.2 L)**. . . . . . . . . . . . . . .
2.0L Engine 5.5 quarts (5.2 L)**. . . . . . . . . . . . . . .
2.5L Engine 5.8 quarts (5.5 L)**. . . . . . . . . . . . . . .
Fuel Tank
Tw o
-Door Convertible 14.8 U.S. gallons (56 L). . .
Four
-Door Hardtop 17.4 U.S. gallons (66 L). . . . . . Automatic Transmission
Drain and Refill 2.6 quarts (2.5 L)*. . . . . . . . . . . . .
Manual Transmission
Four
-Wheel Drive 1.6 quarts (1.5 L)*. . . . . . . . . . .
Tw o
-Wheel Drive 2.0 quarts (1.9 L)*. . . . . . . . . . .
Differential
Front 1.1 quarts (1.0 L)*. . . . . . . . . . . . . . . . . . . . .
Rear 2.3 quarts (2.2 L)*. . . . . . . . . . . . . . . . . . . . . .
Transfer Case1.8 quarts (1.7 L) . . . . . . . . . . . . . . . .
*Recheck fluid level after filling. See ªAutomatic
Transmission Fluidº or ªManual Transmission Fluidº in
the Index.
**When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See ªEngine
Oilº in the Index.

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You frequently tow a trailer or use a carrier on top of
your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Passenger
Compartment Air Filter Inspection. Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (severe conditions only).
Manual Transmission Fluid Change. Transfer Case
Fluid Change. Differential Fluid Change. Valve Lash
(Clearance) Adjustment (1.6L Code 6 engine only).
Propeller Shafts and U
-Joints Inspection (or every
15 months, whichever occurs first).
(Continued)

Scheduled Maintenance
7-8
Long Trip/Highway Intervals
Every 30,000 Miles (50 000 km): Engine Accessory
Drive Belt Inspection (or every 30 months, whichever
occurs first). Cooling System Service (or every
30 months, whichever occurs first). Fuel Tank, Cap
and Lines Inspection. Engine Air Cleaner Filter
Replacement. Passenger Compartment Air Filter
Replacement. Ignition Coil Plug Cap Inspection
(or every 30 months, whichever occurs first). Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Manual
Transmission Fluid Change. Transfer Case Fluid
Change. Differential Fluid Change. Fuel Filter
Replacement (or every 30 months, whichever
occurs first).
Every 45,000 Miles (75 000 km): Automatic
Transmission Fluid Hose Replacement (or every
45 months, whichever occurs first).
Long Trip/Highway Intervals
Every 60,000 Miles (100 000 km): Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Camshaft Timing Belt Replacement
(1.6L Code 6 engine only). Spark Plug Replacement.
Spark Plug Wire Replacement (or every 60 months,
whichever occurs first) (1.6L Code 6 engine only).
Brake Fluid Service.
At 90,000 Miles (150 000 km): Camshaft Timing Belt
Inspection (1.6L Code 6 engine only).
Every 100,000 Miles (166 000 km): Automatic
Transmission Service (normal conditions).
Every 120,000 Miles (200 000 km): Evaporative
Emissions Canister and Air Suction Filter
Replacement (or every 120 months, whichever
occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
7-11
15,000 Miles (25 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote
.)
For Two
-Wheel-Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90F (32C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter every 100,000 miles (166 000 km).
Change manual transmission fluid.
(Continued)
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-15
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter every 100,000 miles (166 000 km).

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Change manual transmission fluid.

Change transfer case fluid.

Change differential fluid.

Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.

Replace fuel filter (or every 30 months, whichever occurs first, or sooner
if filter is clogged).
An Emission Control Service. (See footnote
.)
Inspect propeller shafts and u
-joints for looseness and damage (or every
15 months, whichever occurs first). Inspect more frequently if used off
-road
or for pulling a trailer. Tighten u
-joint flange bolts if necessary.
33,000 Miles (55 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-18
45,000 Miles (75 000 km) (Continued)

Change manual transmission fluid.

Change transfer case fluid.

Change differential fluid.

Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.

Inspect propeller shafts and u
-joints for looseness and damage (or every
15 months, whichever occurs first). Inspect more frequently if used off
-road
or for pulling a trailer. Tighten u
-joint flange bolts if necessary.
48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Inspect passenger compartment air filter.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
51,000 Miles (85 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-21

Inspect ignition coil plug cap (or every 30 months, whichever occurs first).
An Emission Control Service.

Replace spark plug wires (or every 60 months, whichever occurs first)
(1.6L Code 6 engine only)
An Emission Control Service.

Drain, refill and bleed the brake system.

Replace the camshaft timing belt (1.6L Code 6 engine only).
An Emission Control Service. (See footnote
.)
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel
cap gasket for any damage. Replace parts as needed.
An Emission Control Service. (See footnote
.)
Replace engine air cleaner filter.
An Emission Control Service.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
Replace fuel filter (or every 30 months, whichever occurs first).
An Emission Control Service. (See footnote
.)
Change manual transmission fluid.
Change transfer case fluid.

Short Trip/City Scheduled Maintenance
7-24
75,000 Miles (125 000 km) (Continued)
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter every 100,000 miles (166 000 km).

Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote
.)
Change manual transmission fluid.
Change transfer case fluid.
Change differential fluid.
Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.
Inspect propeller shafts and u
-joints for looseness and damage (or every
15 months, whichever occurs first). Inspect more frequently if used off
-road
or for pulling a trailer. Tighten u
-joint flange bolts if necessary.