differential CHEVROLET TRACKER 2002 2.G Owners Manual

6-32 Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
See ªPeriodic Maintenance Inspectionsº and
ªScheduled Maintenance Servicesº in the Index.
How to Check Lubricant
To get an accurate reading, the vehicle should be on
a level surface.
If the level is below the bottom of the filler plug hole,
you may need to add some lubricant.
When the differential is cold, add enough lubricant
to raise the level to 1/2 inch (12 mm) below the
filler plug hole.
When the differential is at operating temperature (warm),
add enough lubricant to raise the level to the bottom of
the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids
and Lubricantsº in the Index.

6-71
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions.
Cooling System
1.6L Engine (Canada Only) 5.8 quarts (5.5 L). . . . . .
2.0L Engine 6.9 quarts (6.5 L). . . . . . . . . . . . . . . . . .
2.5L Engine 8.5 quarts (8.0 L). . . . . . . . . . . . . . . . . .
Engine Oil with Filter
1.6L Engine (Canada Only) 4.4 quarts (4.2 L)**. . . .
2.0L Engine 5.5 quarts (5.2 L)**. . . . . . . . . . . . . . . .
2.5L Engine 5.8 quarts (5.5 L)**. . . . . . . . . . . . . . . .
Fuel Tank
Tw o
-Door Convertible 14.8 U.S. gallons (56 L). . . . .
Four
-Door Hardtop 16.9 U.S. gallons (64 L). . . . . . . Automatic Transmission
Drain and Refill 2.6 quarts (2.5 L)*. . . . . . . . . . . . . .
Manual Transmission
Four
-Wheel Drive 1.6 quarts (1.5 L)*. . . . . . . . . . . .
Tw o
-Wheel Drive 2.0 quarts (1.9 L)*. . . . . . . . . . . .
Differential
Front 1.1 quarts (1.0 L)*. . . . . . . . . . . . . . . . . . . . . . .
Rear 2.3 quarts (2.2 L)*. . . . . . . . . . . . . . . . . . . . . . .
Transfer Case1.8 quarts (1.7 L) . . . . . . . . . . . . . . . .
*Recheck fluid level after filling. See ªAutomatic
Transmission Fluidº or ªManual Transmission Fluidº
in the Index.
**When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See ªEngine
Oilº in the Index.

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You frequently tow a trailer or use a carrier on top
of your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Passenger
Compartment Air Filter Inspection (If Equipped).
Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Front Wheel Bearing Repack (2WD only) (or at each
brake relining, whichever occurs first). Automatic
Transmission Service (severe conditions only).
Manual Transmission Fluid Change. Transfer Case
Fluid Change. Differential Fluid Change. Valve Lash
(Clearance) Adjustment (1.6L Code 6 engine only).
Propeller Shafts and U
-Joints Inspection (or every
15 months, whichever occurs first).
(Continued)

Scheduled Maintenance
7-8
Long Trip/Highway Intervals
Every 30,000 Miles (50 000 km): Engine Accessory
Drive Belt Inspection (or every 30 months, whichever
occurs first). Cooling System Service (or every
30 months, whichever occurs first). Fuel Tank, Cap
and Lines Inspection. Engine Air Cleaner Filter
Replacement. Passenger Compartment Air Filter
Replacement (If Equipped). Ignition Coil Plug Cap
Inspection (or every 30 months, whichever occurs
first). Front Wheel Bearing Repack (2WD only)
(or at each brake relining, whichever occurs first).
Manual Transmission Fluid Change. Transfer Case
Fluid Change. Differential Fluid Change. Fuel Filter
Replacement (or every 30 months, whichever
occurs first).
Every 45,000 Miles (75 000 km): Automatic
Transmission Fluid Hose Inspection (or every
45 months, whichever occurs first).
Long Trip/Highway Intervals
Every 60,000 Miles (100 000 km): Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Camshaft Timing Belt Replacement
(1.6L Code 6 engine only). Spark Plug Replacement.
Spark Plug Wire Replacement (or every 60 months,
whichever occurs first) (1.6L Code 6 engine only).
Brake Fluid Service.
At 90,000 Miles (150 000 km): Camshaft Timing Belt
Inspection (1.6L Code 6 engine only).
Every 100,000 Miles (166 000 km): Automatic
Transmission Service (normal conditions).
Every 120,000 Miles (200 000 km): Evaporative
Emissions Canister and Air Suction Filter
Replacement (or every 120 months, whichever
occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
7-12
15,000 Miles (25 000 km) (Continued)

Change automatic transmission fluid and filter if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the
fluid and filter every 100,000 miles (166 000 km).
Change manual transmission fluid.
Change transfer case fluid.
Change differential fluid.
Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.
Inspect propeller shafts and U
-joints for looseness and damage (or every
15 months, whichever occurs first). Inspect more frequently if used off
-road
or for pulling a trailer. Tighten U
-joint flange bolts if necessary.

Short Trip/City Scheduled Maintenance
7-16
30,000 Miles (50 000 km) (Continued)

Change manual transmission fluid.

Change transfer case fluid.

Change differential fluid.

Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.

Replace fuel filter (or every 30 months, whichever occurs first, or
sooner if filter is clogged).
An Emission Control Service. (See footnote
.)
Inspect propeller shafts and U
-joints for looseness and damage
(or every 15 months, whichever occurs first). Inspect more frequently if used
off
-road or for pulling a trailer. Tighten U-joint flange bolts if necessary.
33,000 Miles (55 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-19

Change transfer case fluid.

Change differential fluid.

Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.

Inspect propeller shafts and U
-joints for looseness and damage
(or every 15 months, whichever occurs first). Inspect more frequently if used
off
-road or for pulling a trailer. Tighten U-joint flange bolts if necessary.
48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

If Equipped: Inspect passenger compartment air filter.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.) ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-23

Rotate tires. See ªTire Inspection and Rotationº in the Index for
proper rotation pattern and additional information. (See footnote +.)

Replace fuel filter (or every 30 months, whichever occurs first).
An Emission Control Service. (See footnote
.)
Change manual transmission fluid.
Change transfer case fluid.
Change differential fluid.
Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.
Inspect emission system hoses and replace as necessary.
An Emission Control Service. (See footnote
.)
Inspect propeller shafts and U
-joints for looseness and damage
(or every 15 months, whichever occurs first). Inspect more frequently if used
off
-road or for pulling a trailer. Tighten U-joint flange bolts if necessary.
63,000 Miles (105 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-26
75,000 Miles (125 000 km) (Continued)

Change differential fluid.

Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.

Inspect propeller shafts and U
-joints for looseness and damage
(or every 15 months, whichever occurs first). Inspect more frequently if used
off
-road or for pulling a trailer. Tighten U-joint flange bolts if necessary.
78,000 Miles (130 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

If Equipped: Inspect passenger compartment air filter.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
81,000 Miles (135 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-29

Drain, flush and refill cooling system (or every 30 months, whichever occurs
first). See ªEngine Coolantº in the Index for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck. Pressure test the cooling
system and pressure cap.
An Emission Control Service. (See footnote
.)
Replace engine air cleaner filter.
An Emission Control Service.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
Change manual transmission fluid.
Change transfer case fluid.
Change differential fluid.
Inspect the valve lash and adjust if necessary (1.6L Code 6 engine only).
An Emission Control Service.
Replace fuel filter (or every 30 months, whichever occurs first).
An Emission Control Service. (See footnote
.)
Inspect propeller shafts and U
-joints for looseness and damage
(or every 15 months, whichever occurs first). Inspect more frequently if used
off
-road or for pulling a trailer. Tighten U-joint flange bolts if necessary.