key CHEVROLET TRACKER 2003 2.G Service Manual

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-82.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-30.
Fluid Level Check
Check the transfer case, axle differential(s) and
automatic or manual transmission ¯uid levels and add
as needed. See
Rear Axle on page 5-52,Four-Wheel
Drive on page 5-53, andAutomatic Transmission
Fluid on page 5-23orManual Transmission Fluid on
page 5-26. Check for leaks. A ¯uid loss in these systems
could indicate a problem. Have the system inspected
and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all body door hinges. Also lubricate all
hinges and latches, including those for the hood,
rear compartment, glove box door, console door and
folding seat hardware. Part D tells you what to use.
More frequent lubrication may be required when
exposed to a corrosive environment.
6-25

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-27if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
¯oor. If the starter works when the clutch isn't pushed
all the way down, your vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-27if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don't start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-26

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
·With a manual transmission, the key should turn to
LOCK only if you push the key in farther, while
turning it towards LOCK.
On all vehicles, the key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
·To check the parking brake's holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
If your vehicle is four-wheel drive, be sure the
transfer case is not in NEUTRAL.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other
debris can collect.
6-27

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and
good quality Ethylene Glycol
Base Coolant (GM Part No. U.S.
12378560, in Canada 993089, or
equivalent) and conforming to GM
Speci®cation 1825M or approved
recycled coolant conforming to GM
Speci®cation 1825M. See
Engine
Coolant on page 5-28.
Hydraulic Brake
SystemDelco Supreme 11
žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid
(GM Part No. U.S. 12345347,
in Canada 10953517, or equivalent
DOT-3 brake ¯uid).
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242, or equivalent) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Power Steering
SystemDEXRON
ž-III Automatic
Transmission Fluid.
Manual
Transmission
(All) and
Transfer Case
(Four-Wheel-
Drive)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349,
in Canada 10953465, or equivalent).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474, or equivalent).
6-30

Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 2003 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(243-8872). This toll-free number will provide you
over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network of dealer recommended service
providers. Roadside membership is free; however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic CareandCourtesy Care:
RoadsideBasic Careprovides:
·Toll-free number, 1-800-CHEV-USA (243-8872),
text telephone (TTY) users, call 1-888-889-2438
·Free towing for warranty repairs
·Basic over-the-phone technical advice
·Available dealer services at reasonable costs
(i.e., wrecker services, locksmith/key service, glass
repair, etc.)
Roadside
Courtesy Careprovides:
·RoadsideBasic Careservices (as outlined
previously)
Plus:
·FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
·FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
·FREE Flat Tire Service (spare installed on the road)
·FREE Jump Start (at home or on the road)
·FREE Fuel Delivery ($5 of fuel delivered on the road)
7-6

Inspection (cont.)
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-28
Throttle System...........................................6-29
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-90
Instrument Panel.............................................3-25
Cluster.......................................................3-25
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Starting.................................................5-46
K
Key Lock Cylinders Service..............................6-25
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt........................................................1-27
Lap-Shoulder Belt...................................1-17, 1-28LATCH System...............................................1-44
Child Restraints...........................................1-44
Securing a Child Restraint Designed for
the LATCH System...................................1-46
Leaving Your Vehicle With the Engine Running......2-29
Leaving Your Vehicle.......................................2-11
Light.............................................................3-27
Air Bag Readiness.......................................3-27
Anti-Lock Brake System Warning...................3-30
Brake System Warning.................................3-28
Charging System.........................................3-28
Four-Wheel-Drive.........................................3-35
Malfunction Indicator....................................3-31
Oil Pressure...............................................3-34
Overdrive Off..............................................3-35
Power Indicator...........................................3-36
Safety Belt Reminder...................................3-26
Loading Your Vehicle for
Off-Road Driving..........................................4-16
Loading Your Vehicle.......................................4-51
Locks............................................................. 2-8
Door........................................................... 2-8
Leaving Your Vehicle....................................2-11
Power Door.................................................. 2-9
Rear Door Security Locks.............................2-10
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-17
Loss of Control...............................................4-15
7

Power...........................................................3-17
Accessory Outlets........................................3-17
Door Locks.................................................. 2-9
Indicator Light.............................................3-36
Steering Fluid.............................................5-40
Windows....................................................2-13
Q
Questions and Answers About Safety Belts.........1-15
R
Radiator Pressure Cap....................................5-30
Radio Messages.............................................3-40
Radios..........................................................3-37
Care of Your CD Player...............................3-43
Care of Your CDs........................................3-43
Radio with CD............................................3-38
Setting the Time..........................................3-37
Understanding Reception..............................3-42
Reading Lamps..............................................3-16
Rear Axle......................................................5-52
Front Axle (Four-Wheel-Drive) Service............6-29
Rear Combination Lamps.................................5-58
Rear Door Security Locks................................2-10
Rear Seat Operation......................................... 1-7
Rear Seat Outside Passenger Positions.............1-28Rear Seat Passengers, Safety Belts..................1-28
Rear Window Defogger....................................3-20
Rear Window Washer/Wiper............................... 3-8
Rearview Mirrors.............................................2-34
Reclining Seatbacks.......................................... 1-3
Recreational Vehicle Towing.............................4-47
Remote Keyless Entry System, Operation............ 2-5
Remote Keyless Entry System............................ 2-4
Removing and Installing the Rear Window..........2-40
Removing and Installing the Side Window..........2-41
Removing the Flat Tire and Installing the
Spare Tire..................................................5-71
Removing the Spare Tire and Tools...................5-68
Replacement Bulbs.........................................5-59
Replacing Brake System Parts..........................5-45
Replacing Restraint System Parts
After a Crash..............................................1-62
Reporting Safety Defects.................................7-10
Canadian Government..................................7-10
General Motors...........................................7-10
United States Government............................7-10
Restraint System Check...................................6-25
Checking Your Restraint Systems...................1-61
Replacing Restraint System Parts
After a Crash..........................................1-62
Restraint Systems...........................................1-61
Checking....................................................1-61
Replacing Parts...........................................1-62
Resynchronization............................................. 2-7
10