engine CHEVROLET VENTURE 2003 1.G Owners Manual

Underhood Fuse Block
This fuse block is located
in the engine compartment,
in front of the windshield
washer ¯uid reservoir. See
Engine Compartment
Overview on page 5-12for
more information on
location.
The fuses marked spare are available if a replacement
fuse is needed.
To remove the cover, turn the knob counterclockwise
and lift up.
When ®nished, to put the cover back on, turn the knob
clockwise to tighten it. Make sure that the remote
positive (+) terminal cover is on correctly.
Fuse Usage
1 Coolant Fans
2 Not Used
3Circuit Breakers: Front Comfort
Controls Hi Blower, and Headlamp
Fuses (Instrument Panel): Hazard
and Stoplamp, PASS-Key
ž
4Circuit Breaker: Power Seat and
Power Sliding Door. Fuses
(Instrument Panel): Electronic Level
Control and Rear Defogger, Trailer,
Fog Lamps
5-100

Capacities and Speci®cations
The following approximate capacities are given in English and metric measurements.
Please refer to
Part D: Recommended Fluids and Lubricants on page 6-17for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant Systems
Front A/C
Front and Rear A/C1.7 lbs.
2.2 lbs.0.8 kg
1.0 kg
Automatic Transaxle
Pan Removal and Replacement
Complete Overhaul7.4 quarts
10.0 quarts7.0 L
9.5 L
AWD Automatic Transaxle
Pan Removal and Replacement
Complete Overhaul8.7 quarts
10.8 quarts8.3 L
10.3 L
Cooling System
With A/C
With Rear Climate Control9.6 quarts
11.9 quarts9.1 L
11.3 L
Engine Oil with Filter 4.5 quarts 4.25 L
Fuel Capacity
Regular
Extended20.0 gallons
25.1 gallons75.0 L
95.0 L
Wheel Nut Torque 100 lb ft 140Y
5-103

Engine Speci®cations
Engine VIN Code Transaxle Spark Plug Gap Firing Order
V6 E Automatic0.060 inches
(1.52 mm)1±2±3±4±5±6
Normal Maintenance Replacement Parts
Part Number
Engine Air Cleaner/Filter A-1208C*
Engine Oil FilterPF47
Passenger Compartment Air Filter Kit GM Part No. 52482929
Spark Plugs41-101*
Windshield Wiper Blades
Length
Type24.0 inches (60.0 cm)
Shepherd's Hook
Wiper Blade (Backglass)
Length
Type16.0 inches (40.6 cm)
Shepherd's Hook
*ACDelco
žpart number.
5-104

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-11At Least Once a Year...................................6-12
Part C: Periodic MaintenanceInspections.........6-15
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-15
Exhaust System Inspection............................6-15
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-16
Throttle System Inspection.............................6-16
All-Wheel Drive Inspection..............................6-16
Brake System Inspection................................6-16
Part D: Recommended Fluids and Lubricants. . . .6-17
Part E: Maintenance Record...........................6-19
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
¯uid levels or the wrong tire in¯ation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended ¯uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered by
warranty.
6-2

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication
scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil and ®lter. Lubricate chassis components with
each oil change. Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals speci®ed.
Using Your Maintenance Schedule
We at General Motors want to help you to keep
your vehicle in good working condition. But we don't
know exactly how you'll drive it. You may drive
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you'll know that GM-trained and supported service
people will perform the work using GM parts.
The proper ¯uids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
them. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
·carry passengers and cargo within recommended
limits. You will ®nd these limits on your vehicle's
Certi®cation/Tire label. See
Loading Your Vehicle on
page 4-34.
·are driven on reasonable road surfaces within
driving limits.
·use the recommended fuel. SeeGasoline Octane
on page 5-4
.
6-4

Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and ®lter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs ®rst). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and ®lter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A change engine oil message will come on.
Change your oil as soon as possible within the next
two times you stop for fuel. It is possible that, if you are
driving under the best conditions, the oil life system
may not indicate that an oil change is necessary for over
a year. However, your engine oil and ®lter must be
changed at least once a year and at this time the system
must be reset. Your dealer has GM-trained service
people who will perform this work using genuine GM
parts and reset the system.It is also important to check your oil regularly and keep
it at the proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-13for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and ®lter change.
Lubricate the suspension, steering linkage, transaxle
shift linkage and the underbody contact points and
linkage.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.
6-6

7,500 Miles (12 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service. (See
footnote ².)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
37,500 Miles (62 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service. (See
footnote ².)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
6-7

50,000 Miles (83 000 km)
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter at 100,000 miles
(166 000 km).
52,500 Miles (87 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
67,500 Miles (112 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service. (See
footnote ².)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
6-8

82,500 Miles (137 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qReplace engine air cleaner ®lter. See
Engine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transaxle ¯uid, change both
the ¯uid and ®lter.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-23for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-9