brake CHEVROLET VOLT 2011 Service Manual

Black plate (34,1)Chevrolet Volt Owner Manual - 2011
9-34 Driving and Operating
If there is a problem with ABS, this
warning light stays on. SeeAntilock
Brake System (ABS) Warning Light
on page 5‑26.
If driving safely on a wet road
and it becomes necessary to
slam on the brakes and continue
braking to avoid a sudden obstacle,
a computer senses that the wheels
are slowing down. If one of the
wheels is about to stop rolling, the
computer will separately work the
brakes at each wheel. ABS can change the brake pressure
to each wheel, as required, faster
than any driver could. This can help
the driver steer around the obstacle
while braking hard.
As the brakes are applied, the
computer keeps receiving updates
on wheel speed and controls
braking pressure accordingly.
Remember: ABS does not change
the time needed to get a foot up to
the brake pedal or always decrease
stopping distance. If you get too
close to the vehicle in front of you,
there will not be enough time to
apply the brakes if that vehicle
suddenly slows or stops. Always
leave enough room up ahead to
stop, even with ABS.
Using ABS
Do not pump the brakes. Just hold
the brake pedal down firmly and let
ABS work. You might hear the ABS
pump or motor operating and feel
the brake pedal pulsate, but this is
normal.
Braking in Emergencies
ABS allows the driver to steer and
brake at the same time. In many
emergencies, steering can help
more than even the very best
braking.

Black plate (35,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-35
Electric Parking Brake
The vehicle has an Electric Parking
Brake (EPB). The
Yswitch is
on the center stack. The EPB can
always be activated, even if the
vehicle is off. To prevent draining
the 12‐volt battery, avoid repeated
cycles of the EPB system when
the vehicle is off.
In case of insufficient electrical
power, the EPB cannot be applied
or released.
Before leaving the vehicle, check
the Electric Parking Brake Light to
ensure the parking brake is applied.
EPB Apply
The EPB can be applied anytime
the vehicle is stopped. The EPB is
applied by momentarily lifting up on
the
Yswitch. Once fully applied,
the Electric Parking Brake Light will
be on. While the brake is being
applied, the Electric Parking Brake
Light will flash until full apply is
reached. If the light does not come
on, or remains flashing, have the
vehicle serviced. Do not drive the
vehicle if the Electric Parking Brake
Light is flashing. See your dealer.
If the EPB is applied while the
vehicle is in motion, a chime will
sound, and the DIC message
RELEASE PARKING BRAKE
will be displayed. The vehicle
will decelerate as long as the
switch is held in the up position. Releasing the
Yswitch during the
deceleration will release the parking
brake. If the
Yswitch is held in
the up position until the vehicle
comes to a stop, the EPB will
remain applied.
If the Electric Parking Brake Light
flashes continuously, the EPB is
only partially applied or released,
or there is a problem with the EPB.
The DIC message SERVICE
PARKING BRAKE will be displayed.
If this light flashes continuously,
release the EPB, and attempt to
apply it again. If this light continues
to flash, do not drive the vehicle.
See your dealer.
If the Service Electric Parking Brake
Light is on, the EPB has detected a
system problem and is operating
with reduced functionality.

Black plate (36,1)Chevrolet Volt Owner Manual - 2011
9-36 Driving and Operating
To apply the EPB when this
light is on, lift up on the
Yswitch
and hold it in the up position.
Full application of the parking brake
by the EPB system may take a
longer period of time than normal
when this light is on. Continue to
hold the
Yswitch until the Electric
Parking Brake Light remains on.
If the Service Electric Parking
Brake Light is on, see your dealer.
If the EPB fails to apply, the rear
wheels should be blocked to
prevent vehicle movement.
For maximum EPB force when
parking on a hill, pull the EPB
switch twice.
EPB Release
To release the EPB, place the
vehicle in ON/RUN, apply and hold
the brake pedal, and push down
momentarily on the
Yswitch.
If attempting to release the EPB
without the brake pedal applied,
a chime will sound, and the DIC
message STEP ON BRAKE TO
RELEASE PARK BRAKE will be
displayed. The EPB is released
when the Electric Parking Brake
Light is off.
If the Service Electric Parking
Brake Light is on, the EPB has
detected a system problem, and is
operating with reduced functionality.
To release the EPB when this light
is on, push down on the
Yswitch
and hold it in the down position.
EPB release may take a longer
period of time than normal when
this light is on. Continue to hold
the
Yswitch until the Electric
Parking Brake Light is off. If the
light is on, see your dealer. Notice:
Driving with the parking
brake on can overheat the brake
system and cause premature
wear or damage to brake system
parts. Make sure that the parking
brake is fully released and the
Electric Parking Brake Light is
off before driving.
Automatic EPB Release
The EPB will automatically release
if the vehicle is running, placed
into gear, and an attempt is
made to drive away. Avoid rapid
acceleration when the EPB is
applied, to preserve parking
brake lining life.
See Electric Parking Brake Light on
page 5‑25, Service Electric Parking
Brake Light on page 5‑25, and
Brake System Messages on
page 5‑46.

Black plate (37,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-37
Regenerative Braking
Regenerative braking takes some of
the energy from the moving vehicle
and turns it back into electrical
energy. This energy is then stored
back into the high voltage battery
system, contributing to increased
energy efficiency.
The hydraulic disc brakes work with
the regenerative braking to ensure
effective braking, such as when a
high braking demand is requested.
The braking system is
computer controlled and
blends the regenerative braking
with the conventional hydraulic disc
brakes to meet any requirements
for deceleration. The controllerinterprets the braking request
and uses regenerative braking,
conventional hydraulic braking, or a
combination of both as necessary.
Because the controller applies the
hydraulic brakes through its high
pressure accumulator, you may
occasionally hear the motor‐driven
pump when it recharges the system.
This is normal.
See
Warning Lights, Gauges,
and Indicators on page 5‑9 and
Driver Information Center (DIC) on
page 5‑43. In the event of a
controller problem, the brake pedal
may be harder to push and the
stopping distance may be longer.
Ride Control Systems
Traction Control
System (TCS)
The vehicle has a Traction Control
System (TCS) that limits wheel
spin. The system operates if it
senses that one or both of the drive
wheels are spinning or beginning to
lose traction. When this happens,
the system brakes the spinning
wheel(s) and/or reduces power
to limit wheel spin.
The system may be heard or felt
while it is working, but this is
normal.
To assist with directional control
of the vehicle, TCS comes on
automatically whenever the vehicle
is started and cannot be turned off.

Black plate (41,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-41
The cruise control buttons are on
the steering wheel.
1(On/Off):Press to turn the
cruise control system on and off.
An indicator light will turn on or
off in the instrument cluster.
*(Cancel): Press to disengage
cruise control without erasing the
set speed from memory. RES/+ (Resume/Accel):
Move
the thumbwheel up to resume
to a previously set speed or to
accelerate.
SET/− (Set/Coast): Move the
thumbwheel down to set a speed
and activate cruise control or to
make the vehicle decelerate.
Setting Cruise Control
If the cruise button is on when not in
use, it could get bumped and go into
cruise when not desired. Keep the
cruise control button off when cruise
is not being used.
To set a speed:
1. Press
1to turn cruise
control on.
2. Get up to the speed desired. 3. Move the thumbwheel down
toward SET/− and release it.
The desired set speed briefly
appears in the instrument
cluster.
4. Take your foot off the accelerator pedal.
When the brakes are applied, the
cruise control shuts off.
Resuming a Set Speed
If the cruise control is set at a
desired speed and then the
brakes are applied, the cruise
control is disengaged without
erasing the set speed from memory.
Once the vehicle speed is about
40 km/h (25 mph) or greater,
move the thumbwheel up toward
RES/+ briefly and then release it.
The vehicle returns to the previously
set speed and stays there.

Black plate (42,1)Chevrolet Volt Owner Manual - 2011
9-42 Driving and Operating
Increasing Speed While Using
Cruise Control
If the cruise control system is
already activated:
.Move the thumbwheel up
toward RES/+ and hold it until
the vehicle accelerates to the
desired speed, then release it.
.To increase the speed in small
amounts, move the thumbwheel
up toward RES/+ briefly and
then release it. Each time this
is done, the vehicle goes about
1.6 km/h (1 mph) faster.Reducing Speed While Using
Cruise Control
If the cruise control system is
already activated:
.Move the thumbwheel toward
SET/−
and hold until the desired
lower speed is reached, then
release it.
.To slow down in very small
amounts, move the thumbwheel
toward SET/− briefly. Each time
this is done, the vehicle goes
about 1.6 km/h (1 mph) slower.
Passing Another Vehicle While
Using Cruise Control
Use the accelerator pedal to
increase vehicle speed. When
you take your foot off the pedal,
the vehicle will slow down to the
previously set cruise control speed. Using Cruise Control on Hills
How well the cruise control works
on hills depends upon the vehicle
speed, load, and the steepness
of the hills. When going up steep
hills, you might have to step on
the accelerator pedal to maintain
the vehicle speed. When going
downhill, you might have to brake
or shift to a lower gear to maintain
the vehicle speed. When the brakes
are applied the cruise control is
disengaged.

Black plate (43,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-43
Ending Cruise Control
There are three ways to end cruise
control:
.Step lightly on the brake pedal;
when cruise control disengages,
the indicator light will not be lit.
.Press*.
.Press1to turn the cruise
control system off completely.
The cruise control cannot be
resumed.
Erasing Speed Memory
The cruise control set speed
is erased from memory by
pressing
1or if the vehicle
is turned off.
Object Detection
Systems
Ultrasonic Parking Assist
For vehicles with the Ultrasonic
Front and Rear Parking Assist
(UFRPA) system, it assists the
driver with parking and avoiding
objects. UFRPA operates at
speeds less than 8 km/h (5 mph).
The sensors on the front and rear
bumper detect objects up to 1.2 m
(4 ft) in front of the vehicle, 2.5 m
(8 ft) behind the vehicle, and at
least 25.4 cm (10 in) off the ground.
{WARNING
The Ultrasonic Front and Rear
Parking Assist (UFRPA) system
does not replace driver vision.
It cannot detect:
.Objects that are below the
bumper, underneath the
vehicle, or if they are too
close or far from the vehicle.
.Children, pedestrians,
bicyclists, or pets.
If you do not use proper care
before moving forward and while
backing; vehicle damage, injury,
or death could occur. Even with
UFRPA, always check in front of
the vehicle before moving forward
and behind the vehicle before
backing up. While moving forward
and backing, be sure to look for
objects and check the vehicle
mirrors.

Black plate (45,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-45
Turning the System On and Off
The UFRPA system can be turned
on and off by pressing the park
assist button in the overhead
console.
The park assist button lights up
when the system is on and turns
off when it has been disabled.
When the System Does Not
Seem to Work Properly
If UFRPA does not turn on due to a
temporary condition, the message
PARK ASSIST OFF displays on the
DIC, and the light on the park assist
button turns off. This can occur
under the following conditions:
.The ultrasonic sensors are not
clean. Keep the sensors free of
mud, dirt, snow, ice, and slush.
For cleaning instructions, see
Exterior Care on page 10‑89.
.The vehicle was washed in cold
weather. This may cause frost
or ice to form in the park assist
sensors. Keep the sensors free
of frost or ice.
.An object was hanging out of the
hatch during the last drive cycle.
Once the attached object is
removed, UFRPA will return to
normal operation.
.The bumper is damaged.
Take the vehicle to your
dealer to repair the system.
.Other conditions may affect
system performance, such as
vibrations from a jackhammer or
the compression of air brakes
on a very large truck.

Black plate (1,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-3
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-3
California Perchlorate Materials Requirements . . . . 10-3
Accessories and Modifications . . . . . . . . . . . . . . . 10-4
Lifting the Vehicle . . . . . . . . . . . . 10-5
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-8
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Engine Compartment Overview . . . . . . . . . . . . . . . . . . 10-10
Engine Oil . . . . . . . . . . . . . . . . . . 10-12
Engine Oil Life System . . . . . 10-15
Engine Air Cleaner/Filter . . . . 10-16 Cooling System (Engine) . . . 10-18
Cooling System (High
Voltage Battery) . . . . . . . . . . . 10-19
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-20
Engine Coolant . . . . . . . . . . . . . 10-21
Engine Overheating . . . . . . . . 10-23
Power Steering Fluid . . . . . . . 10-24
Washer Fluid . . . . . . . . . . . . . . . 10-24
Brakes . . . . . . . . . . . . . . . . . . . . . 10-25
Brake Fluid . . . . . . . . . . . . . . . . . 10-26
Battery . . . . . . . . . . . . . . . . . . . . . 10-28
Propulsion System Start Check . . . . . . . . . . . . . . . . . . . . . 10-29
Electrical Drive Unit Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . 10-30
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-30
Wiper Blade Replacement . . . . . . . . . . . . . . 10-31
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-32
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-34
Halogen Bulbs . . . . . . . . . . . . . . 10-34
Headlamps . . . . . . . . . . . . . . . . . 10-34
Back-Up Lamps . . . . . . . . . . . . 10-35
License Plate Lamp . . . . . . . . 10-36
Replacement Bulbs . . . . . . . . . 10-37
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-37
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-37
Engine Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-42
Instrument Panel Fuse Block (Right Side) . . . . . . . . . . . . . . . 10-43
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-45

Black plate (4,1)Chevrolet Volt Owner Manual - 2011
10-4 Vehicle Care
Accessories and
Modifications
Adding non‐dealer accessories or
making modifications to the vehicle
can affect vehicle performance and
safety, including such things as
airbags, braking, stability, ride
and handling, emissions systems,
aerodynamics, durability, and
electronic systems like antilock
brakes, traction control, and stability
control. These accessories or
modifications could even cause
malfunction or damage not
covered by the vehicle warranty.Damage to vehicle components
resulting from modifications or
the installation or use of non‐GM
certified parts, including control
module or software modifications,
is not covered under the terms of
the vehicle warranty and may affect
remaining warranty coverage for
affected parts.
GM Accessories are designed to
complement and function with other
systems on the vehicle. Your GM
dealer can accessorize the vehicle
using genuine GM Accessories.
When you go to your GM dealer
and ask for GM Accessories,
you will know that GM-trained and
supported service technicians will
perform the work using genuine
GM Accessories.
Also, see
Adding Equipment to
the Airbag-Equipped Vehicle on
page 3‑38.