display CHRYSLER CARAVAN 2000 Manual Online

TEST SC-1ACHECKING SPEED CONTROL OPERATION
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
START TEST KEY ON. WITH THE
SC-1A. DRB, SELECT
"SENSOR DISPLAY".
PRESS EACH OF THE PRESSING EACH SWITCH DID EACH SWITCH
CRUISE SWITCH SHOULD RESULT IN A PROVIDE THE NO PERFORM TEST
BUTTONS WHILE VOLTAGE INPUT SHOWN CORRECT VOLTAGE SC-2A.
OBSERVING CRUISE IN FIG.1. INPUT.
SWITCH VOLTS.
YES
WITH THE DRB, DID THE DRB INDICATE
MONITOR THE WHILE PRESSING AND THE CORRECT CHANGE NO PERFORM TEST
PRIMARY AND RELEASING THE OF STATE FROM SC-3A.
SECONDARY BRAKE BRAKE PEDAL. "RELEASED" TO
SWITCH INPUT... "PRESSED".
YES
DID THE DRB INDICATE
WITH THE DRB, WHILE PRESSING AND THE CORRECT CHANGE NO PERFORM TEST
MONITOR THE CLUTCH RELEASING THE OF STATE FROM SC-4A.
SWITCH INPUT. CLUTCH PEDAL. "RELEASED" TO
"PRESSED".
YES
WITH THE DRB,
MONITOR VEHICLE DOES THE DRB NO PERFORM TEST
SPEED WHILE DISPLAY ACCURATE SC-6A.
DRIVING THE VEHICLE SPEED?
VEHICLE.
YES
DRIVE VEHICLE AND ATTEMPT TO SET DID THE SPEED YES
GENERATE A SPEED SPEED CONTROL. CONTROL MAINTAIN TEST COMPLETED.*
ABOVE 35KM/H. SET VEHICLE SPEED?
NO
CONTINUE TEST
SC-1A ON THE
NEXT PAGE.
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TEST SC-3ACONTINUED - CHECKING SPEED CONTROL OPERATION
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
TEST SC-3A KEY OFF.
CONTINUED FROM
THE PREVIOUS DISCONNECT THE BRAKE
PAGE. LAMP SWITCH HARNESS
CONNECTOR.**
USING A VOLTMETER, REPAIR THE BRAKE
PROBE BRAKE LAMP IS THE VOLTAGE NO LAMP SWITCH FUSED
SWITCH HARNESS ABOVE 9.0 VOLTS? BATTERY SUPPLY
CONNECTOR CAVITY 6. CIRCUIT FOR AN
FIG.1 OPEN.*
YES
CONNECT A JUMPER DOES THE DRB
BETWEEN BRAKE LAMP DISPLAY CHANGE YES ADJUST OR REPLACE
SWITCH HARNESS TURN IGNITION ON. FROM "RELEASED" TO THE BRAKE LAMP
CONNECTOR CAVITIES "PRESSED"? SWITCH.*
5 AND 6. FIG.1
NO
REMOVE THE JUMPER. AT THE BRAKE LAMP REPAIR THE PRIMARY
USING A VOLTMETER, SWITCH HARNESS IS THE VOLTAGE NO BRAKE SWITCH
MEASURE THE CONNECTOR CAVITY 5. BELOW 1.0 VOLT? SIGNAL CIRCUIT FOR
PRIMARY SWITCH A SHORT TO
SIGNAL CIRCUIT... FIG.1 VOLTAGE.*
YES
KEY OFF. USING AN OHMMETER, REPAIR THE PRIMARY
MEASURE RESISTANCE IS THE RESISTANCE NO BRAKE SWITCH
DISCONNECT THE ECM OF THE PRIMARY BRAKE BELOW 5.0 OHMS? SIGNAL CIRCUIT FOR
HARNESS SW SIGNAL CKT. AN OPEN.*
CONNECTORS.** FIG.2
YES
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-3BCHECKING SPEED CONTROL OPERATION
Perform TEST SC-3A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
START TEST
SC-3B. TURN IGNITION OFF.
DISCONNECT THE KEY ON. USING A
BRAKE LAMP SWITCH VOLTMETER, MEASURE IS THE VOLTAGE NO CONTINUE TEST
HARNESS VOLTAGE AT CAVITY 1. ABOVE 9.0 VOLTS? SC-3B ON THE
CONNECTOR.** NEXT PAGE.
FIG.1
YES
USING A JUMPER WHILE MONITORING DID THE DRB
WIRE, CONNECT THE DRB. DISPLAY CHANGE YES ADJUST OR REPLACE
BRAKE LAMP SWITCH FROM "PRESSED" TO THE BRAKE LAMP
CONNECTOR CAVITY 1 "RELEASED"? SWITCH.*
TO GROUND... FIG.1
NO
USING AN OHMMETER,REPAIR THE OPEN
MEASURE THE IS THE RESISTANCE YES SECONDARY BRAKE
RESISTANCE BETWEEN ABOVE 10.0 OHMS? LAMP SWITCH GROUND
CONNECTOR CAVITY 2CIRCUIT.*
AND GROUND. FIG.1
NO
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-5ACHECKING SPEED CONTROL OPERATION
Perform TEST SC-1A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
START TEST TEST DRIVE THE DOES THE NO REFER TO THE BODY
SC-5A. VEHICLE. SPEEDOMETER DIAGNOSTIC
OPERATE CORRECTLY. PROCEDURES MANUAL...
YES
TO DIAGNOSE
INOPERATIVE
SPEEDOMETER.
USING THE DRB,
MONITOR VEHICLE DOES THE DRB YES REPLACE THE ENGINE
SPEED WHILE TEST DISPLAY CORRECT CONTROL MODULE.*
DRIVING THE VEHICLE SPEED?
VEHICLE
NO
PERFORM TEST
TC-91A.
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TEST SC-6ACHECKING CRUISE INDICATOR OPERATION
Perform TEST SC-1A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
NOTE: PERFORM TEST
START TEST SC-1A TO VERIFY
SC-6A. PROPER CRUISE
SWITCH OPERATION
BEFORE CONTINUING.
TURN IGNITION ON. MONITOR CRUISE DOES LAMP STATE CHECK CRUISE LAMP
WITH THE DRB SELECT LAMP STATE WHILE CHANGE FROM "ON" YES BULB, REPLACE AS
"BODY" "MIC" PRESSING CRUISE TO "OFF" WHEN NECESSARY. IF OK,
"MONITOR DISPLAY" ON/OFF BUTTON PRESSING THE REPLACE THE
THEN "CCD BUS INFO". SEVERAL TIMES. BUTTON? INSTRUMENT CLUSTER.*
NO
KEY OFF. KEY ON. CONNECT A
DISCONNECT THE ECM JUMPER WIRE BETWEEN IS THE SPEED YES REPLACE THE ENGINE
HARNESS ECM HARNESS CONTROL LAMP ON? CONTROL MODULE.*
CONNECTORS.** CONNECTOR CAVITY 30
AND GROUND. FIG.1
NO
KEY OFF. USING AN OHMMETER, REPAIR SHORT TO
DISCONNECT THE BCM MEASURE RESISTANCE IS THE RESISTANCE YES GROUND ON THE
HARNESS BETWEEN ECM HARNESS BELOW 5.0 OHMS? SPEED CONTROL LAMP
CONNECTORS.** CONNECTOR CAVITY 30 CONTROL CIRCUIT.*
AND GROUND. FIG.1
NO
USING AN OHMMETER
MEASURE THE SPEED IS THE RESISTANCE YES REPAIR OPEN SPEED
CONTROL LAMP ABOVE 5.0 OHMS? CONTROL LAMP
CONTROL CIRCUIT. CONTROL CIRCUIT.*
FIG.2
NO
REPLACE THE BODY
CONTROL MODULE.*
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TEST NS-2BREPAIRING A NO RESPONSE CONDITION
Perform TEST NS-2A Before Proceeding
*Perform Verification TEST VER-1A. **Check connectors - Clean / repair as necessary.
WAS THE IGNITION TURN IGNITION ON
START TEST ON WHEN THE "NO NO TO GET A RESPONSE.
NS-2B. RESPONSE" MESSAGE
WAS DISPLAYED? TEST COMPLETE.
YES
KEY ON. PROBE THE
ISO K-LINE CIRCUIT IS THE TEST LIGHT YES REPAIR THE ISO
USE A TEST LIGHT AT THE DLC. ON? K-LINE FOR A SHORT
IN THE FOLLOWINGTO VOLTAGE.*
STEP. FIG.1
NO
KEY OFF.
DISCONNECT DRB
DISCONNECT THE ECM FROM THE DATA LINK
HARNESS CONNECTOR.
CONNECTORS.**
MEASURE THE
USE AN OHMMETER IN RESISTANCE OF THE IS THE RESISTANCE YES REPAIR THE ISO
THE FOLLOWING ISO K-LINE AT THE BELOW 5.0 OHMS? K-LINE CIRCUIT FOR
STEPS. DLC CONNECTOR TO A SHORT TO GROUND.
GROUND FIG.1
NO
MEASURE THE
RESISTANCE OF THE IS THE RESISTANCE NO REPAIR THE OPEN
ISO K-LINE AT THE BELOW 5.0 OHMS? ISO K-LINE
DLC CONN. TO THE CIRCUIT.
ECM CONN. FIG.2
YES
MEASURE BETWEEN THE DLC CAVITIES REPAIR THE GROUND
CHASSIS GROUND AND 4 AND 5. IS THE RESISTANCE NO CIRCUIT(S) THAT
THE GROUND BELOW 5.0 OHMS FOR MEASURED ABOVE 5.0
CIRCUITS AT... EACH MEASUREMENT? OHMS FOR AN OPEN.*
FIG.1
YES
CONTINUE TEST
NS-2B ON THE
NEXT PAGE.
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TEST NS-2BCONTINUED - REPAIRING A NO RESPONSE CONDITION
*Perform Verification TEST VER-1A. **Check connectors - Clean / repair as necessary.
TEST NS-2B CONNECT THE DRB TO
CONTINUED FROM A FUNCTIONAL DATA
THE PREVIOUS LINK ON ANOTHER
PAGE. VEHICLE.
REPLACE THE
WITH THE DRB, DID THE DRB NO INITIAL VEHICLE'S
TURN IGNITION ON. ATTEMPT TO READ DISPLAY "NO ENGINE CONTROL
TROUBLE CODES. RESPONSE"? MODULE.*
YES
SUBSTITUTE ANOTHER WITH THE DRB, DID THE DRB NO REPLACE THE DRB
DRB ADAPTER CABLE. ATTEMPT TO READ DISPLAY "NO ADAPTER CABLE.*
TROUBLE CODES. RESPONSE"?
YES
HAVE THE DRB
REPAIRED OR
REPLACED.*
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TEST NS-3BCONTINUED - REPAIRING - NO START
*Perform Verification TEST VER-1A. **Check connectors - Clean / repair as necessary.
TEST NS-3B TURN IGNITION OFF.
CONTINUED FROM RECONNECT THE
THE PREVIOUS ENGINE CONTROL
PAGE. MODULE HARNESS
CONNECTORS.
KEY ON. MEASURE
USE AN AMMETER IN AMPERAGE FROM BCM IS THE AMPERAGE NO REPLACE THE ENGINE
THE FOLLOWING HARNESS CONNECTOR BETWEEN 1.0 AND CONTROL MODULE.*
STEP. CAVITY 72 TO GROUND. 1.4 MA?
FIG.1
YES
RECONNECT THE BODY USING THE DRB
CONTROL MODULE OSCILLOSCOPE
HARNESS FUNCTION, SELECT
CONNECTORS. "LAB SCOPE".
SET VOLTAGE RANGE TO KEY ON. USING
+20.0V. SET TIME OSCILLOSCOPE LEAD,
RANGE TO 0.1S/DIV. BACKPROBE ECM
SET PROBE TO X10. HARNESS CONNECTOR
FIG.2 CAVITY 38. FIG.1
NOTE: AN IMMOBILIZER DOES THE DRB DISPLAY
SIGNAL WILL CYCLE HI SHOW THE 12 VOLT YES REPLACE THE ENGINE
TO LO SIMILAR TO THE IMMOBILIZER SIGNAL CONTROL MODULE.*
PATTERN SHOWN IN CYCLING HI AND LO?
FIG.2 FIG.2
NO
REPLACE THE BODY
CONTROL MODULE.*
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8.0 MAINTENANCE AND SERVICE INFORMATION
Refer to the appropriate service manual for information about repair and replacement procedures
When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated may result in a dangerous electrical system
overload. If a properly rated fuse continues to blow, it indicates a problem in the circuit that must
be corrected.
NOTE:If it is necessary to replace the body controller and the SKIM, perform the following steps
in order:
± program the new body controller
± program the new SKIM
± replace all ignition keys, program new ignition keys to new SKIM
NOTE:If it is necessary to replace the engine control module and the SKIM, perform the following
steps in order:
± program the new SKIM
± program the new engine control module
8.1 Programming the Engine Control Module
1. To program the VIN, connect the DRB and turn ignition on.
2. Select ªENGINEº from the main menu. The DRB will request the SKIS four-digit PIN.
3. Enter the PIN.
4. Select ªENTERº to update the VIN. The DRB will display the updated VIN.
5. If the engine is equipped with air conditioning, the ECM a/c function must be enabled.
± Using the DRB select ªENGINEº, ªMISCELLANEOUSº then ªENABLE/DISABLE A/Cº.
± Push 1 to enable A/C. DRB screen should display ªA/C Activatedº.
8.2 Programming the Body Control Module
The SKIS ªSecret Keyº is an I.D. code that is unique to each SKIM. This code is programmed and
stored in the SKIM, body controller and transponder chip (ignition keys). When replacing the BCM
it is necessary to program the secret key into the new BCM using the DRB. Perform the following
steps to program the secret key into the body controller.
1. Turn the ignition on (transmission in park/neutral).
2. Use the DRB and select ``THEFT ALARM'', ``SKIM'' then ``MISCELLANEOUS''.
3. Select ``GS DIESEL BCM REPLACED''.
4. SELECT ªENTERº to update BCM VIN.
5. Enter secured access mode by entering the vehicle four-digit PIN.
NOTE:If three attempts are made to enter secure access mode using an incorrect PIN, secured
access mode will be locked out for one hour. To exit this lockout mode, turn the ignition to the RUN
position for one hour then enter the correct PIN. (Ensure all accessories are turned off. Also
monitor the battery state and connect a battery charger if necessary).
6. Press ªENTERº to transfer the secret key (the SKIM will send the secret key to the BCM).
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8.3 Programming the Sentry Key Immobilizer Module
1. Turn the ignition on (transmission in park/neutral).
2. Use the DRB and select ``THEFT ALARM'', ``SKIM'' then ``MISCELLANEOUS''.
3. Select ``SKIM REPLACED (DIESEL)''.
4. Program the vehicle four-digit PIN into SKIM.
5. Select ªCOUNTRY CODEº and enter the correct country.
NOTE:Be sure to enter the correct country code. If the incorrect country code is programmed into
SKIM, the SKIM must be replaced.
6. Select ªUPDATE VINº (the skim will learn the VIN from the BCM).
7. Press ªENTERº to transfer the secret key (the BCM will send the secret key to the SKIM).
8. Program ignition keys to SKIM (for programming procedure, refer toGENERAL INFORMA-
TION SECTION 8.3).
NOTE:If the BCM and the SKIM are replaced at the same time, all vehicle keys will need to be
replaced and programmed to the new SKIM.
8.4 Programming Ignition Keys to the Sentry Key Immobilizer Module
1. Turn the ignition on (transmission in park/neutral).
2. Use the DRB and select ªTHEFT ALARMº, ªSKIMº then ªMISCELLANEOUSº.
3. Select ªPROGRAM IGNITION KEY'Sº.
4. Enter secured access mode by entering the vehicle four-digit PIN.
NOTE:A maximum of eight keys can be learned to each SKIM. Once a key is learned to a SKIM
it (the key) cannot be transferred to another vehicle.
If ignition key programming is unsuccessful, the DRB will display one of the following messages:
Programming Not Attempted - The DRB attempts to read the programmed key status and there
are no keys programmed into SKIM memory.
Programming Key Failed (Possible Used Key From Wrong Vehicle) - SKIM is unable to program
key due to one of the following:
± faulty ignition key transponder
± ignition key is programmed to another vehicle.
8 Keys Already Learned, Programming Not Done - SKIM transponder ID memory is full.
1. Obtain ignition keys to be programmed from cluster (8 keys maximum)
2. Using the DRB, erase all ignition keys by selecting ªMISCELLANEOUSº and ªERASE ALL
CURRENT IGN. KEYSº
3. Program all ignition keys.
Learned Key In Ignition - Ignition key transponder ID is currently programmed in SKIM memory.
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