power steering fluid CHRYSLER CARAVAN 2002 Owner's Guide

CHRYSLER CARAVAN 2002 Owner's Guide CARAVAN 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56864/w960_56864-0.png CHRYSLER CARAVAN 2002 Owner's Guide

Page 1542 of 2399

CHRYSLER CARAVAN 2002 Owners Guide Fig. 4 Exhaust System - Typical (All Vehicles)
1 - CATALYTIC CONVERTER 4 - SUPPORT - RESONATOR
2 - BAND CLAMP 5 - RESONATOR
3 - SUPPORTS - MUFFLER 6 - MUFFLER
Fig. 5 Pressure And Return Hoses - 2.4L
1

Page 1543 of 2399

CHRYSLER CARAVAN 2002 Owners Guide (13) Remove the adjuster nut attaching rear of
power steering pump to the cast mounting bracket.
(Fig. 7)
(14) Remove the front adjuster nut and the lower
pivot bolt (Fig. 8) attaching power steering

Page 1544 of 2399

CHRYSLER CARAVAN 2002 Owners Guide (12) Remove the pump (with pulley) through the
engine compartment rocking it over the aluminum
bracket.
REMOVAL - PUMP (2.5L DIESEL)
(1) Remove the negative (-) battery cable from the
battery and isol

Page 1546 of 2399

CHRYSLER CARAVAN 2002 Owners Guide INSTALLATION
INSTALLATION - PUMP (2.4L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
exhaust tunnel of the vehicle.
(2) Install the power s

Page 1547 of 2399

CHRYSLER CARAVAN 2002 Owners Guide NOTE: Before installing power steering pressure
hose on power steering pump, inspect the O-ring
on the power steering pressure hose for damage
and replace if required.
(4) Install the power steering f

Page 1548 of 2399

CHRYSLER CARAVAN 2002 Owners Guide FLUID COOLER
DESCRIPTION
All models (except 2.5L Diesel) are equipped with a
cooler for the power steering system fluid. The power
steering fluid cooler is located on the front suspen-
sion cradle cro

Page 1549 of 2399

CHRYSLER CARAVAN 2002 Owners Guide (3) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(4) Remove front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER

Page 1550 of 2399

CHRYSLER CARAVAN 2002 Owners Guide (7) Install hose into right routing clamp (Fig. 19),
then install mounting bolt into cradle crossmember.
Tighten bolt to 23 N´m (200 in. lbs.) torque.
CAUTION: When tightening and torquing the pres-

Page 1551 of 2399

CHRYSLER CARAVAN 2002 Owners Guide CAUTION: Power steering fluid hoses must remain
away from the exhaust system and must not come
in contact with any unfriendly surfaces on the vehi-
cle.
(4) Route hose up behind engine toward pump
avo

Page 1552 of 2399

CHRYSLER CARAVAN 2002 Owners Guide (10) Tighten hose tube nut at power steering gear
port to 31 N´m (275 in. lbs.) torque.
(11) Install front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANIS
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