tow CHRYSLER CARAVAN 2003 Owners Manual

CHRYSLER CARAVAN 2003 Owners Manual CARAVAN 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56863/w960_56863-0.png CHRYSLER CARAVAN 2003 Owners Manual

Page 1231 of 2177

CHRYSLER CARAVAN 2003 Owners Manual LUBRICATION
DESCRIPTION
The lubrication system is a full-flow filtration,
pressure feed type. The oil pump is mounted in the
front engine cover and driven by the crankshaft.
OPERATION
Engine oil drawn

Page 1264 of 2177

CHRYSLER CARAVAN 2003 Owners Manual anaerobic material is for use between two machined
surfaces. Do not use on flexible metal flanges.
MOPARtBED PLATE SEALANTis a unique
(green-in-color) anaerobic type gasket material that
is specially

Page 1265 of 2177

CHRYSLER CARAVAN 2003 Owners Manual (1) Inspect air cleaner, induction system and
intake manifold to insure system is dry and clear of
foreign material.
(2) Remove negative battery cable.
(3) Place a shop towel around the spark plugs
wh

Page 1277 of 2177

CHRYSLER CARAVAN 2003 Owners Manual AIR CLEANER ELEMENT
REMOVAL
(1) Unsnap 2 clips.
(2) Lift cover and pull toward the engine and
remove cover tabs from air box.
(3) Lift cover and remove the element (Fig. 15).
INSTALLATION
(1) Install

Page 1290 of 2177

CHRYSLER CARAVAN 2003 Owners Manual VALVE STEM SEALS
DESCRIPTION
The valve stem seals are made of Viton rubber. The
seals are positioned over the valve stem and seated
on the valve guide (Fig. 43).
Fig. 41 ROCKER ARMS AND SHAFT
1 - BOLT

Page 1293 of 2177

CHRYSLER CARAVAN 2003 Owners Manual Valve lifter noise ranges from light noise to a
heavy click. A light noise is usually caused by exces-
sive leak-down around the unit plunger which will
necessitate replacing the lifter, or by the plu

Page 1315 of 2177

CHRYSLER CARAVAN 2003 Owners Manual LUBRICATION
DESCRIPTION
The lubrication system is a full flow filtration pres-
sure feed type. The oil pump is mounted in the tim-
ing chain cover and is driven by the crankshaft
OPERATION
Oil from th

Page 1362 of 2177

CHRYSLER CARAVAN 2003 Owners Manual nect rubber fuel fill or vent hoses from tank at this
time.
(7) Place a transmission jack under center of fuel
tank. Apply a slight amount of pressure to fuel tank
with transmission jack.
(8) Remove f

Page 1368 of 2177

CHRYSLER CARAVAN 2003 Owners Manual WARNING: THE FUEL RESERVOIR OF THE FUEL
PUMP MODULE DOES NOT EMPTY OUT WHEN THE
TANK IS DRAINED. THE FUEL IN THE RESERVOIR
MAY SPILL OUT WHEN THE MODULE IS REMOVED.
(7) Remove fuel pump module and O-r

Page 1374 of 2177

CHRYSLER CARAVAN 2003 Owners Manual (3) Clean fitting of any foreign material before dis-
assembly.
(4) To disconnect quick-connect fitting, squeeze
plastic retainer tabs (Fig. 25) against sides of quick-
connect fitting with your finge