maintenance CHRYSLER CARAVAN 2003 Service Manual

DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment. Moving sealing surfaces will not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions. Overcompensating on door or glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
²If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
²If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
²If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-cle. For hoisting recommendations (Refer to LUBRI-
CATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE).
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
leak area. If the hose cannot be positioned without
being held, have someone help do the water test.
Some water leaks must be tested for a considerable
length of time to become apparent. When a leak
appears, find the highest point of the water track or
drop. The highest point usually will show the point of
entry. After leak point has been found, repair the
leak and water test to verify that the leak has
stopped.
Locating the entry point of water that is leaking
into a cavity between panels can be difficult. The
trapped water may splash or run from the cavity,
often at a distance from the entry point. Most water
leaks of this type become apparent after accelerating,
stopping, turning, or when on an incline.
MIRROR INSPECTION METHOD
When a leak point area is visually obstructed, use
a suitable mirror to gain visual access. A mirror can
also be used to deflect light to a limited-access area
to assist in locating a leak point.
BRIGHT LIGHT LEAK TEST METHOD
Some water leaks in the luggage compartment can
be detected without water testing. Position the vehicle
in a brightly lit area. From inside the darkened lug-
gage compartment inspect around seals and body
seams. If necessary, have a helper direct a drop light
over the suspected leak areas around the luggage com-
partment. If light is visible through a normally sealed
location, water could enter through the opening.
PRESSURIZED LEAK TEST METHOD
When a water leak into the passenger compart-
ment cannot be detected by water testing, pressurize
the passenger compartment and soap test exterior of
the vehicle. To pressurize the passenger compart-
ment, close all doors and windows, start engine, and
set heater control to high blower in HEAT position. If
engine can not be started, connect a charger to the
battery to ensure adequate voltage to the blower.
With interior pressurized, apply dish detergent solu-
tion to suspected leak area on the exterior of the
vehicle. Apply detergent solution with spray device or
soft bristle brush. If soap bubbles occur at a body
seam, joint, seal or gasket, the leak entry point could
be at that location.
23 - 2 BODYRS
BODY (Continued)
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(3) Align with paint breaks around bolt heads.
(4) Install bolts attaching ends of crossmember to
radiator closure panel (Fig. 14). Tighten bolts to 19
N´m (14 ft. lbs.) torque.
(5) Install bolts attaching radiator isolators to
crossmember.
(6) Install screw attaching coolant recovery bottle
to crossmember.
(7) Install bolt attaching air cleaner housing to
crossmember.
(8) Install engine air inlet resonator.
(9) Install radiator sight shield.
(10) Install hood prop rod.
(11) Align hood latch by placing latch over net
pierce tabs. If alignment is required, flatten tabs.
(12) Install bolts attaching hood latch to cross-
member. Tighten bolts to 13.5 N´m (10 ft. lbs.)
torque.
(13) Verify hood latch operation and hood align-
ment.
FRONT WHEELHOUSE
SPLASH SHIELD
REMOVAL
(1) Hoist and support vehicle on safety stands.
(Refer to LUBRICATION & MAINTENANCE/HOIST-
ING - STANDARD PROCEDURE).
(2) Remove front wheel.
(3) Remove push pin fasteners attaching splash
shield to frame rail forward of suspension.
(4) Remove push pin fasteners attaching splash
shield to frame rail rearward of suspension.
(5) Remove screws attaching wheelhouse splash
shield to front fender and front bumper fascia.
(6) Remove splash shield from vehicle (Fig. 15).
INSTALLATION
(1) Place splash shield in position on vehicle (Fig.
15).
(2) Install push pin fasteners attaching splash
shield to frame rail forward of suspension.
(3) Install push pin fasteners attaching splash
shield to frame rail rearward of suspension.
(4) Install screws attaching wheelhouse splash
shield to front fender.
(5) Install front wheel.
(6) Lower vehicle.
LUGGAGE RACK RISER
REMOVAL
(1) Remove two fasteners from the front riser.
Gently pull up on the luggage rack side rail and
detach the riser snap to remove riser from the rail
(Fig. 16).
(2) Repeat for the opposite side, if necessary.
(3) Remove front riser(s) from vehicle (Fig. 17).
Fig. 15 FRONT WHEELHOUSE SPLASH SHIELD
1 - FRONT FENDER WHEELHOUSE SPLASH SHIELD
2 - PUSH PIN FASTENERS
3 - ACCESSORY DRIVE SPLASH SHIELD
4 - SCREWS
Fig. 16 LUGGAGE RACK RISER COVER
1 - FRONT RISER COVER
2 - LOCK TABS
3 - LUGGAGE RACK SIDE RAIL
4 - FRONT RISER
23 - 54 EXTERIORRS
GRILLE OPENING REINFORCEMENT (Continued)
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VAPOR CANISTER
DESCRIPTION
There are 2 EVAP canisters on the vehicle. The
vacuum and vapor tubes connect to the top of the
canister. It is a charcoal canister (Fig. 15) or (Fig.
16).
OPERATION
All vehicles use a maintenance free, evaporative
(EVAP) canister. Fuel tank vapors vent into the can-
ister. The canister temporarily holds the fuel vapors
until intake manifold vacuum draws them into the
combustion chamber. The Powertrain Control Module
(PCM) purges the canister through the proportional
purge solenoid. The PCM purges the canister at pre-
determined intervals and engine conditions.
Purge Free Cells
Purge-free memory cells are used to identify the
fuel vapor content of the evaporative canister. Since
the evaporative canister is not purged 100% of the
time, the PCM stores information about the evapora-
tive canister's vapor content in a memory cell.
The purge-free cells are constructed similar to cer-
tain purge-normal cells. The purge-free cells can be
monitored by the DRB IIItScan Tool. The only dif-
ference between the purge-free cells and normal
adaptive cells is that in purge-free, the purge is com-
pletely turned off. This gives the PCM the ability to
compare purge and purge-free operation.
REMOVAL
REMOVAL
(1) Raise and support the vehicle.
(2) Remove the 2 hoses (Fig. 15).
(3) Remove bolt.
(4) Pull canister rearward to remove.
Fig. 15 FRONT EVAP CANISTER
1 - Front EVAP Canister
2 - Vent Valve
Fig. 16 REAR EVAP CANISTER
1 - Rear EVAP Canister
2 - Front EVAP Canister
3 - Vent Valve
25 - 18 EVAPORATIVE EMISSIONSRS
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LIFTGATE MOTOR - OPERATION.........8N-15
LIFTGATE MOTOR - REMOVAL..........8N-15
LIFTGATE SIDE - INSTALLATION.........23-43
LIFTGATE SIDE - REMOVAL............23-43
LIFTGATE SILL PLATE - INSTALLATION . . . 23-77
LIFTGATE SILL PLATE - REMOVAL.......23-77
LIFTGATE SPOILER - INSTALLATION......23-41
LIFTGATE SPOILER - REMOVAL.........23-41
LIFTGATE SYSTEM - DESCRIPTION,
POWER.............................8N-2
LIFTGATE SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................8N-4
LIFTGATE SYSTEM - OPERATION,
POWER.............................8N-3
LIMITS - DESCRIPTION, HIGH AND LOW . . . 25-8
LINE - INSTALLATION, DISCHARGE......24-69
LINE - INSTALLATION, FUEL...........24-110
LINE - INSTALLATION, LIQUID..........24-82
LINE - INSTALLATION, SUCTION . . . 24-102,24-91
LINE - REMOVAL, DISCHARGE..........24-68
LINE - REMOVAL, FUEL...............24-109
LINE - REMOVAL, LIQUID..............24-80
LINE - REMOVAL, SUCTION......24-101,24-90
LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE, GRID..........8G-3
LINE EXTENSION - INSTALLATION,
EVAPORATOR.......................24-96
LINE EXTENSION - REMOVAL,
EVAPORATOR.......................24-95
LINE REPAIR REAR - STANDARD
PROCEDURE, GRID....................8G-2
LINES - DESCRIPTION, OIL COOLER.....9-138
LINES - DESCRIPTION, UNDERBODY....24-103
LINES - INSTALLATION, OIL COOLER.....9-138
LINES - INSTALLATION, REAR AIR
CONDITIONING.....................24-105
LINES - INSTALLATION, REAR HEATER . . 24-105
LINES - INSTALLATION, TRANSMISSION
OIL COOLER.........................7-38
LINES - OPERATION, OIL COOLER.......9-138
LINES - OPERATION, UNDERBODY......24-103
LINES - REMOVAL, OIL COOLER........9-138
LINES - REMOVAL, REAR AIR
CONDITIONING.....................24-104
LINES - REMOVAL, REAR HEATER......24-104
LINES - REMOVAL, TRANSMISSION OIL
COOLER.............................7-38
LINES/HOSES AND CLAMPS -
DESCRIPTION, FUEL...................14-6
LINING - INSPECTION, REAR DRUM
BRAKE SHOE.........................5-22
LINK - DESCRIPTION, TRD............21-249
LINK - INSTALLATION, FUEL FILL DOOR
BLOCKER LOCKOUT..................23-53
LINK - OPERATION, TRD..............21-249
LINK - REMOVAL, FUEL FILL DOOR
BLOCKER LOCKOUT..................23-52
LINK CONNECTOR - DESCRIPTION, DATA . . 8E-6
LINK CONNECTOR - OPERATION, DATA....8E-7
LINK ROD - DESCRIPTION, LIFT GEAR . . . 8N-16
LINK ROD - INSTALLATION, LIFT GEAR . . . 8N-16
LINK ROD - OPERATION, LIFT GEAR.....8N-16
LINK ROD - REMOVAL, LIFT GEAR.......8N-16
LINKAGE - INSTALLATION, WIPER.......8R-18
LINKAGE - REMOVAL, WIPER...........8R-17
LIQUID LINE - INSTALLATION...........24-82
LIQUID LINE - REMOVAL
..............24-80
LOADS - STANDARD PROCEDURE,
TESTING FOR A SHORT TO GROUND
ON FUSES POWERING SEVERAL
.....8W-01-10
LOCATION - DESCRIPTION, CONNECTOR/
GROUND/SPLICE
...................8W-91-1
LOCATIONS - DESCRIPTION, FLUID
FILL/CHECK
...........................0-7
LOCATIONS - SPECIFICATIONS, BODY
SEALING
..........................23-127
LOCATIONS - SPECIFICATIONS,
STRUCTURAL ADHESIVE
..............23-153
LOCATIONS - SPECIFICATIONS, WELD
. . . 23-161
LOCK ASSEMBLY - INSTALLATION,
LATCH
.............................23-27
LOCK ASSEMBLY - REMOVAL, LATCH
....23-26
LOCK CYLINDER - INSTALLATION
. . 23-20,23-41
LOCK CYLINDER - REMOVAL
......23-19,23-41
LOCK CYLINDER HOUSING -
INSTALLATION
.......................19-19
LOCK CYLINDER HOUSING - REMOVAL
. . . 19-17LOCK MOTOR - DIAGNOSIS AND
TESTING, DOOR.....................8N-41
LOCK MOTOR - INSTALLATION, SLIDING
DOOR.............................8N-44
LOCK MOTOR - REMOVAL, SLIDING
DOOR.............................8N-44
LOCK SWITCH - DESCRIPTION, DOOR
CYLINDER..........................8N-40
LOCK SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8N-41
LOCK SWITCH - DIAGNOSIS AND
TESTING, DOOR CYLINDER............8N-40
LOCK SWITCH - INSTALLATION, DOOR . . . 8N-42
LOCK SWITCH - INSTALLATION, DOOR
CYLINDER..........................8N-41
LOCK SWITCH - OPERATION, DOOR
CYLINDER..........................8N-40
LOCK SWITCH - REMOVAL, DOOR.......8N-42
LOCK SWITCH - REMOVAL, DOOR
CYLINDER..........................8N-41
LOCKED ENGINE - STANDARD
PROCEDURE, HYDROSTATIC.........9-10,9-85
LOCK/LATCH - INSTALLATION, UNDER
SEAT STORAGE BIN.................23-104
LOCK/LATCH - REMOVAL, UNDER SEAT
STORAGE BIN......................23-104
LOCKOUT LINK - INSTALLATION, FUEL
FILL DOOR BLOCKER.................23-53
LOCKOUT LINK - REMOVAL, FUEL FILL
DOOR BLOCKER.....................23-52
LOCKS - DESCRIPTION, POWER........8N-38
LOCKS - OPERATION, POWER..........8N-39
LOUVER - INSTALLATION, REAR HVAC . . . 23-79
LOUVER - REMOVAL, REAR HVAC.......23-79
LOW LIMITS - DESCRIPTION, HIGH.......25-8
LOWER - CLEANING, INTAKE MANIFOLD . . 9-148
LOWER - INSPECTION, INTAKE
MANIFOLD......................9-148,9-60
LOWER - INSTALLATION, INTAKE
MANIFOLD...........................9-60
LOWER - INSTALLATION, SHROUD.......19-22
LOWER - REMOVAL, INTAKE MANIFOLD . . . 9-60
LOWER - REMOVAL, SHROUD..........19-21
LOWER BALL JOINT - DESCRIPTION......2-10
LOWER BALL JOINT - DIAGNOSIS AND
TESTING............................2-10
LOWER BALL JOINT - OPERATION........2-10
LOWER CONSOLE - INSTALLATION......23-68
LOWER CONSOLE - REMOVAL..........23-68
LOWER CONTROL ARM - DESCRIPTION . . . 2-12
LOWER CONTROL ARM - INSPECTION.....2-14
LOWER CONTROL ARM - INSTALLATION . . . 2-15
LOWER CONTROL ARM - OPERATION.....2-12
LOWER CONTROL ARM - REMOVAL......2-12
LOWER CONTROL ARM (REAR BUSHING
- HYDRO) - ASSEMBLY.................2-14
LOWER CONTROL ARM (REAR BUSHING
- HYDRO) - DISASSEMBLY..............2-14
LOWER CONTROL ARM (REAR BUSHING
- STANDARD) - ASSEMBLY..............2-14
LOWER CONTROL ARM (REAR BUSHING
- STANDARD) - DISASSEMBLY...........2-13
LOWER DRIVE UNIT - DESCRIPTION.....8N-32
LOWER DRIVE UNIT - INSTALLATION....8N-33
LOWER DRIVE UNIT - OPERATION.......8N-32
LOWER DRIVE UNIT - REMOVAL
........8N-33
LOWER DRIVE UNIT TRACK & RACK -
DESCRIPTION
.......................8N-34
LOWER DRIVE UNIT TRACK & RACK -
INSTALLATION
......................8N-34
LOWER DRIVE UNIT TRACK & RACK -
OPERATION
.........................8N-34
LOWER DRIVE UNIT TRACK & RACK -
REMOVAL
..........................8N-34
LOWER EXTENSION TRIM -
INSTALLATION, A-PILLAR
..............23-73
LOWER EXTENSION TRIM - REMOVAL,
A-PILLAR
...........................23-73
LOWER HINGE - INSTALLATION
.........23-28
LOWER HINGE - REMOVAL
.............23-28
LOWER INSTRUMENT PANEL -
INSTALLATION
.......................23-68
LOWER INSTRUMENT PANEL -
REMOVAL
..........................23-68
LOWER INTAKE MANIFOLD -
INSTALLATION
.......................9-149
LOWER INTAKE MANIFOLD - REMOVAL
. . . 9-148LOWER STEERING COLUMN COVER -
INSTALLATION.......................23-69
LOWER STEERING COLUMN COVER -
REMOVAL..........................23-69
LOWER TRIM - INSTALLATION,
B-PILLAR...........................23-74
LOWER TRIM - REMOVAL, B-PILLAR.....23-73
LUBRICANTS - DESCRIPTION, ENGINE
OIL .................................0-1
LUBRICATION - DESCRIPTION......9-136,9-52
LUBRICATION - OPERATION........9-136,9-52
LUBRICATION - STANDARD PROCEDURE....2-2
LUBRICATION POINTS - DESCRIPTION......0-7
LUBRICATION, SPECIFICATIONS - BODY . . 23-12
LUGGAGE RACK CROSSBAR -
INSTALLATION.......................23-56
LUGGAGE RACK CROSSBAR - REMOVAL . . 23-55
LUGGAGE RACK RISER - INSTALLATION . . 23-55
LUGGAGE RACK RISER - REMOVAL......23-54
LUMBAR SUPPORT - INSTALLATION....23-104
LUMBAR SUPPORT - REMOVAL........23-104
LWB - INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC..........8O-15
LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC..........8O-15
MACHINING - STANDARD PROCEDURE,
BRAKE ROTOR.......................5-53
MAIN BEARING FITTING - STANDARD
PROCEDURE..........................9-123
MAIN BEARINGS - INSTALLATION,
CRANKSHAFT.......................9-124
MAIN BEARINGS - REMOVAL,
CRANKSHAFT.......................9-124
MAINTENANCE SCHEDULES -
DESCRIPTION.........................0-7
MANAGER - DESCRIPTION, TASK........25-24
MANAGER - OPERATION, TASK.........25-24
MANIFOLD - CLEANING, EXHAUST........9-61
MANIFOLD - DESCRIPTION, INTAKE . . 9-144,9-58
MANIFOLD - INSPECTION, EXHAUST......9-61
MANIFOLD - INSTALLATION, EXHAUST....9-61
MANIFOLD - INSTALLATION, LOWER
INTAKE ............................9-149
MANIFOLD - INSTALLATION, UPPER
INTAKE ............................9-147
MANIFOLD - LEFT - CLEANING,
EXHAUST...........................9-152
MANIFOLD - LEFT - INSPECTION,
EXHAUST...........................9-152
MANIFOLD - LEFT - INSTALLATION,
EXHAUST...........................9-152
MANIFOLD - LEFT - REMOVAL, EXHAUST . 9-152
MANIFOLD - LOWER - CLEANING,
INTAKE ............................9-148
MANIFOLD - LOWER - INSPECTION,
INTAKE ........................9-148,9-60
MANIFOLD - LOWER - INSTALLATION,
INTAKE .............................9-60
MANIFOLD - LOWER - REMOVAL,
INTAKE .............................9-60
MANIFOLD - REMOVAL, EXHAUST........9-61
MANIFOLD - REMOVAL, LOWER INTAKE . . 9-148
MANIFOLD - REMOVAL, UPPER INTAKE . . . 9-145
MANIFOLD - RIGHT - CLEANING,
EXHAUST...........................9-151
MANIFOLD - RIGHT - INSPECTION,
EXHAUST...........................9-151
MANIFOLD - RIGHT - INSTALLATION,
EXHAUST...........................9-151
MANIFOLD - RIGHT - REMOVAL,
EXHAUST...........................9-150
MANIFOLD - UPPER - INSPECTION,
INTAKE .............................9-59
MANIFOLD - UPPER - INSTALLATION,
INTAKE .............................9-59
MANIFOLD - UPPER - REMOVAL, INTAKE . . 9-58
MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE
................9-145,9-58
MANIFOLD STRIPPED THREAD REPAIR -
STANDARD PROCEDURE
...............9-145
MANIFOLD VACUUM PORT REPAIR -
STANDARD PROCEDURE, INTAKE
........9-145
MANUAL - INSTALLATION, WINDOW
REGULATOR
........................23-23
MANUAL - REMOVAL, WINDOW
REGULATOR
........................23-23
RSINDEX19
Description Group-Page Description Group-Page Description Group-Page
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RETRACTOR - SECOND ROW - LEFT
OUTBOARD - REMOVAL, SEAT BELT.....8O-16
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD - INSTALLATION, SEAT
BELT ..............................8O-14
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD - REMOVAL, SEAT BELT.....8O-14
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT.............8O-15
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT................8O-15
RETRAIN - STANDARD PROCEDURE,
TIRE PRESSURE SENSOR..............22-10
RETURN - PCM INPUT - OPERATION,
SENSOR............................8E-15
RHD - DESCRIPTION...................5-35
RHD - INSTALLATION..........5-39,5-47,5-95
RHD - INSTALLATION, MASTER
CYLINDER............................6-9
RHD - INSTALLATION, PEDAL TORQUE
SHAFT..............................5-39
RHD - REMOVAL..............5-37,5-43,5-91
RHD - REMOVAL, MASTER CYLINDER......6-8
RHD - REMOVAL, PEDAL TORQUE
SHAFT..............................5-39
RHD GEAR - INSTALLATION............19-33
RHD GEAR - REMOVAL................19-31
RIGHT - CLEANING, EXHAUST
MANIFOLD..........................9-151
RIGHT - INSPECTION, EXHAUST
MANIFOLD...........................9-151
RIGHT - INSTALLATION, CYLINDER
HEAD COVER........................9-103
RIGHT - INSTALLATION, EXHAUST
MANIFOLD..........................9-151
RIGHT - REMOVAL, CYLINDER HEAD
COVER.............................9-102
RIGHT - REMOVAL, EXHAUST MANIFOLD . 9-150
RIGHT B-PILLAR SWITCH -
DESCRIPTION.......................8N-32
RIGHT B-PILLAR SWITCH -
INSTALLATION......................8N-32
RIGHT B-PILLAR SWITCH - OPERATION . . 8N-32
RIGHT B-PILLAR SWITCH - REMOVAL....8N-32
RIGHT D-PILLAR TRIM PANEL -
INSTALLATION.......................23-80
RIGHT D-PILLAR TRIM PANEL -
REMOVAL..........................23-80
RIGHT MOUNT - INSTALLATION.....9-135,9-51
RIGHT MOUNT - REMOVAL........9-135,9-51
RIGHT OUTBOARD - INSTALLATION,
SEAT BELT & RETRACTOR - SECOND
ROW ..............................8O-14
RIGHT OUTBOARD - REMOVAL, SEAT
BELT & RETRACTOR - SECOND ROW....8O-14
RIGHT OUTBOARD WITH REAR HVAC -
LWB - INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW...........8O-15
RIGHT OUTBOARD WITH REAR HVAC -
LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW...........8O-15
RIGHT QUARTER TRIM PANEL -
INSTALLATION.......................23-78
RIGHT QUARTER TRIM PANEL -
REMOVAL..........................23-78
RING, FITTING - PISTON
................9-45
RING FITTING - STANDARD
PROCEDURE, PISTON
.................9-121
RINGS - INSTALLATION, PISTON
........9-121
RINGS - REMOVAL, PISTON
............9-121
RISER - 50/50 SPLIT - INSTALLATION,
BENCH SEAT
........................23-99
RISER - 50/50 SPLIT - REMOVAL,
BENCH SEAT
........................23-99
RISER - INSTALLATION, LUGGAGE RACK
. . 23-55
RISER - INSTALLATION, QUAD BUCKET
SEAT
..............................23-96
RISER - MANUAL TRACK -
INSTALLATION, FRONT SEAT
...........23-93
RISER - MANUAL TRACK - REMOVAL,
FRONT SEAT
........................23-93
RISER - REMOVAL, LUGGAGE RACK
.....23-54
RISER - REMOVAL, QUAD BUCKET SEAT
. . 23-96
RISER - SECOND ROW - INSTALLATION,
BENCH SEAT
.......................23-100RISER - SECOND ROW - REMOVAL,
BENCH SEAT........................23-99
RISER - THIRD ROW - INSTALLATION,
BENCH SEAT.......................23-100
RISER - THIRD ROW - REMOVAL,
BENCH SEAT.......................23-100
RKE TRANSMITTER PROGRAMING -
STANDARD PROCEDURE..............8N-43
ROAD TEST - DIAGNOSIS AND TESTING . . . 8P-3
ROAD TEST - DIAGNOSIS AND TESTING . 21-119
ROCKER ARMS - DESCRIPTION.........9-109
ROCKER ARMS - INSPECTION...........9-35
ROCKER ARMS - INSTALLATION.........9-35
ROCKER ARMS - OPERATION...........9-109
ROCKER ARMS - REMOVAL.............9-34
ROCKER ARMS AND SHAFT - ASSEMBLY . 9-109
ROCKER ARMS AND SHAFT -
DISASSEMBLY.......................9-109
ROCKER ARMS AND SHAFT -
INSTALLATION.......................9-110
ROCKER ARMS AND SHAFT - REMOVAL . . 9-109
ROD - DESCRIPTION, LIFT GEAR & LINK . 8N-16
ROD - DESCRIPTION, PISTON &
CONNECTING....................9-116,9-42
ROD - INSTALLATION, LIFT GEAR &
LINK..............................8N-16
ROD - INSTALLATION, OUTER TIE.......19-34
ROD - INSTALLATION, PISTON &
CONNECTING.........................9-44
ROD - OPERATION, LIFT GEAR & LINK.....8N-16
ROD - REMOVAL, LIFT GEAR & LINK.....8N-16
ROD - REMOVAL, OUTER TIE...........19-34
ROD - REMOVAL, PISTON &
CONNECTING.........................9-43
ROD BEARING CLEARANCE - STANDARD
PROCEDURE, MEASURING
CONNECTING........................9-120
ROD, FITTING - CONNECTING............9-45
RODS - STANDARD PROCEDURE,
FITTING CONNECTING.................9-116
ROOF JOINT MOLDING - INSTALLATION . . 23-57
ROOF JOINT MOLDING - REMOVAL......23-57
ROTATION - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-7
ROTOR - DIAGNOSIS AND TESTING,
BRAKE..............................5-51
ROTOR - INSTALLATION, FRONT BRAKE . . . 5-54
ROTOR - REMOVAL, FRONT BRAKE.......5-54
ROTOR, EXPORT - BRAKE..............5-55
ROTOR MACHINING - STANDARD
PROCEDURE, BRAKE...................5-53
ROTOR, SPECIFICATIONS - BRAKE........5-55
ROW - BENCH - INSTALLATION, SEAT
BELT BUCKLE - FIRST................8O-12
ROW - BENCH - REMOVAL, SEAT BELT
BUCKLE - FIRST.....................8O-12
ROW - INSTALLATION, BENCH SEAT
RISER - SECOND
....................23-100
ROW - INSTALLATION, BENCH SEAT
RISER - THIRD
.....................23-100
ROW - LEFT OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND
...............8O-16
ROW - LEFT OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR - SECOND
....8O-16
ROW - OUTBOARD - INSTALLATION,
SEAT BELT & RETRACTOR - FIRST
......8O-13
ROW - OUTBOARD - REMOVAL, SEAT
BELT & RETRACTOR - FIRST
...........8O-13
ROW - REMOVAL, BENCH SEAT RISER -
SECOND
............................23-99
ROW - REMOVAL, BENCH SEAT RISER -
THIRD
............................23-100
ROW - RIGHT OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND
...............8O-14
ROW - RIGHT OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR - SECOND
....8O-14
ROW - RIGHT OUTBOARD WITH REAR
HVAC - LWB - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND
.........8O-15
ROW - RIGHT OUTBOARD WITH REAR
HVAC - LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND
...............8O-15
ROW - THREE PASSENGER BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND
...........................8O-14ROW - THREE PASSENGER BENCH -
REMOVAL, SEAT BELT BUCKLE -
SECOND...........................8O-14
ROW INBOARD - 50/50 BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND...........................8O-12
ROW INBOARD - 50/50 BENCH -
REMOVAL, SEAT BELT BUCKLE -
SECOND...........................8O-12
ROW INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE -
FIRST.............................8O-11
ROW INBOARD - QUAD BUCKET -
REMOVAL, SEAT BELT BUCKLE - FIRST . . . 8O-11
RUN WEATHERSTRIP - INSTALLATION,
FRONT DOOR GLASS................23-110
RUN WEATHERSTRIP - REMOVAL,
FRONT DOOR GLASS................23-110
RUNOUT - DIAGNOSIS AND TESTING,
CLUTCH COVER AND DISC...............6-6
RUNOUT, SPECIFICATIONS - TONE
WHEEL.............................5-79
SAFETY CERTIFICATION LABEL -
DESCRIPTION, VEHICLE.............Intro.-11
SAFETY PRECAUTIONS AND WARNINGS,
WARNING...........................23-1
SAFETY PRECAUTIONS, WARNING -
WINDSHIELD.......................23-105
SANDING/BUFFING & POLISHING -
DESCRIPTION, FINESSE...............23-84
SBEC CONTROLLER - INSTALLATION.....8E-17
SBEC CONTROLLER - OPERATION,
8-VOLT SUPPLY - PCM OUTPUT.........8E-15
SBEC CONTROLLER - REMOVAL.........8E-16
SCHEDULES - DESCRIPTION,
MAINTENANCE........................0-7
SCHEMATICS AND DIAGRAMS - 41TE
TRANSAXLE HYDRAULIC SCHEMATICS . . 21-169
SCHEMATICS, SCHEMATICS AND
DIAGRAMS - 41TE TRANSAXLE
HYDRAULIC........................21-169
SCREEN - DESCRIPTION, VIDEO........8A-16
SCREEN - INSTALLATION, VIDEO........8A-16
SCREEN - OPERATION, VIDEO..........8A-16
SCREEN - REMOVAL, VIDEO............8A-16
SCUFF PAD - INSTALLATION, REAR
FASCIA..............................13-4
SCUFF PAD - REMOVAL, REAR FASCIA....13-3
SDP POWER TRANSFER UNIT, SPECIAL
TOOLS..............................21-8
SEAL - ASSEMBLY, CALIPER PISTON . . 5-26,5-29
SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP TO FILLER NECK.........7-27
SEAL - DISASSEMBLY, CALIPER PISTON . . . 5-24,
5-28
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL................9-127,9-40
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL................9-127,9-40
SEAL - INSTALLATION, DIFFERENTIAL
CARRIER............................21-9
SEAL - INSTALLATION, END COVER......21-11
SEAL - INSTALLATION, HALF SHAFT
INNER.............................21-12
SEAL - INSTALLATION, INPUT FLANGE....3-45
SEAL - INSTALLATION, INPUT SHAFT.....21-18
SEAL - INSTALLATION, INPUT SHAFT
COVER.............................21-14
SEAL - INSTALLATION, INPUT SHAFT
END ...............................21-16
SEAL - INSTALLATION, OUTER HALF
SHAFT.............................21-19
SEAL - INSTALLATION, OUTPUT FLANGE . . . 3-46
SEAL - OIL PUMP - INSTALLATION.....21-233
SEAL - OIL PUMP - REMOVAL.........21-232
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL................9-129,9-42
SEAL - REAR - REMOVAL, CRANKSHAFT
OIL ...........................9-128,9-41
SEAL - REMOVAL, DIFFERENTIAL
CARRIER............................21-9
SEAL - REMOVAL, END COVER..........21-11
SEAL - REMOVAL, HALF SHAFT INNER . . . 21-12
SEAL - REMOVAL, INPUT FLANGE
........3-44
SEAL - REMOVAL, INPUT SHAFT
........21-17
SEAL - REMOVAL, INPUT SHAFT COVER
. . 21-13
SEAL - REMOVAL, INPUT SHAFT END
....21-15
SEAL - REMOVAL, OUTER HALF SHAFT
. . . 21-19
RSINDEX27
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