wheel CHRYSLER CARAVAN 2003 Service Manual

Component Page
Right Door Speaker (Midline/Highline) . . 8W-80-120
Right Fog Lamp (Except Export)...... 8W-80-121
Right Fog Lamp (Export)............ 8W-80-121
Right Front Door Ajar Switch (Base) . . . 8W-80-121
Right Front Door Lock Motor/Ajar Switch
(Except Base)................... 8W-80-121
Right Front Park/Turn Signal Lamp
(Except Export).................. 8W-80-121
Right Front Wheel Speed Sensor...... 8W-80-122
Right Full Open Switch (Power Sliding
Door).......................... 8W-80-122
Right Headlamp (Except Export)...... 8W-80-122
Right Headlamp Leveling Motor
(Export)....................... 8W-80-122
Right High Beam Lamp (Export)...... 8W-80-123
Right Instrument Panel Speaker...... 8W-80-123
Right Liftgate Flood Lamp........... 8W-80-123
Right Low Beam Lamp (Export)....... 8W-80-123
Right Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-123
Right Park Lamp (Export)........... 8W-80-124
Right Power Mirror................ 8W-80-124
Right Rear Lamp Assembly.......... 8W-80-124
Right Rear Pillar Speaker........... 8W-80-125
Right Rear Reading Lamp (Luxury).... 8W-80-125
Right Rear Speaker (Lowline)......... 8W-80-125
Right Rear Speaker (Midline/Highline) . . 8W-80-125
Right Rear Vent Motor.............. 8W-80-125
Right Rear Wheel Speed Sensor....... 8W-80-126
Right Remote Radio Switch.......... 8W-80-126
Right Repeater Lamp (Export)........ 8W-80-126
Right Seat Airbag.................. 8W-80-126
Right Side Impact Airbag Control
Module........................ 8W-80-127Component Page
Right Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-127
Right Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-127
Right Sliding Door Latch Sensing Switch (Power
Sliding Door)................... 8W-80-128
Right Sliding Door Lock Motor
(Power Sliding Door).............. 8W-80-128
Right Sliding Door Lock Motor/Ajar
Switch (Manual Sliding Door)....... 8W-80-128
Right Sliding Door Motor (Power Sliding
Door).......................... 8W-80-128
Right Speed Control Switch.......... 8W-80-129
Right Stop/Turn Signal Relay (Trailer
Tow) .......................... 8W-80-129
Right Turn Signal Lamp (Export)...... 8W-80-129
Right Visor/Vanity Lamp (Except Base) . 8W-80-129
Sentry Key Immobilizer Module....... 8W-80-130
Siren (United Kingdom)............. 8W-80-130
Solenoid/Pressure Switch Assy (EATX) . . 8W-80-130
Speed Control Servo (Gas)........... 8W-80-130
Sunroof Module (Except Export)....... 8W-80-131
Sunroof Switch (Except Export)....... 8W-80-131
Thatcham Alarm Module (United
Kingdom)...................... 8W-80-131
Throttle Position Sensor (Gas)........ 8W-80-132
Traction Control Switch............. 8W-80-132
Trailer Tow Connector (Except Export) . . 8W-80-132
Transmission Control Module (3.3L/
3.8L).......................... 8W-80-133
Transmission Range Sensor (EATX).... 8W-80-134
Vehicle Speed Sensor (MTX).......... 8W-80-134
Washer Fluid Level Switch........... 8W-80-134
Water In Fuel Sensor (Diesel)......... 8W-80-134
Wiper Module..................... 8W-80-134
RS8W-80 CONNECTOR PIN-OUTS8W-80-5
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CONTROLLER ANTILOCK BRAKE - BLACK 24 WAY
CAV CIRCUIT FUNCTION
1 Z107 12BK/DG GROUND
2 B1 18DG/OR RIGHT REAR WHEEL SPEED SENSOR SIGNAL
3 B2 18DG/LB RIGHT REAR WHEEL SPEED SENSOR 12 VOLT
SUPPLY
4- -
5 D25 18WT/VT PCI BUS
6 B6 18DG/WT RIGHT FRONT WHEEL SPEED SENSOR SIGNAL
7 B7 18DG/VT RIGHT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
8- -
9 A111 12DG/RD FUSED B(+)
10 F500 18DG/PK FUSED IGNITION SWITCH OUTPUT (RUN)
11 - -
12 - -
13 - -
14 - -
15 - -
16 Z127 12BK/DG GROUND
17 - -
18 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
19 B3 18DG/YL LEFT REAR WHEEL SPEED SENSOR SIGNAL
20 B4 18DG/GY LEFT REAR WHEEL SPEED SENSOR 12 VOLT SUPPLY
21 - -
22 B8 18DG/TN LEFT FRONT WHEEL SPEED SENSOR SIGNAL
23 B9 18DG/LG (EXCEPT 3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
23 B9 18DG/WT (3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
24 A107 12TN/RD FUSED B(+)
CRANK CASE VENTILATION HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z153 18BK/GY GROUND
2 N1 18DB/OR FUEL HEATER RELAY OUTPUT
CRANKSHAFT POSITION SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 Z122 18WT GROUND (DRAIN)
2 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
3 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
RS8W-80 CONNECTOR PIN-OUTS8W-80-53
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LEFT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 G75 20VT LEFT FRONT DOOR AJAR SWITCH SENSE
2 Z75 20BK/VT GROUND
3 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
4 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
LEFT FRONT PARK/TURN SIGNAL LAMP (EXCEPT EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 L61 16WT/LG LEFT FRONT TURN SIGNAL DRIVER
2 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
3 Z377 18BK/BR GROUND
LEFT FRONT WHEEL SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 B9 18DG/LG (EXCEPT 3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
1 B9 18DG/WT (3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
2 B8 18DG/TN LEFT FRONT WHEEL SPEED SENSOR SIGNAL
LEFT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q53 20OR LEFT FULL OPEN SWITCH SENSE
2 Z77 20BK/GY GROUND
8W - 80 - 82 8W-80 CONNECTOR PIN-OUTSRS
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LEFT REAR SPEAKER (MIDLINE/HIGHLINE) - BLACK/RED 6 WAY
CAV CIRCUIT FUNCTION
1 X151 20DG/WT (HIGHLINE) LEFT REAR PILLAR SPEAKER (+)
2 X15 16GY/DG (HIGHLINE) AMPLIFIED SPEAKER GROUND
3 X157 20DG (HIGHLINE) LEFT REAR PILLAR SPEAKER (-)
4 X51 20DG/DB LEFT REAR SPEAKER (+)
5 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
6 X57 22DG/OR LEFT REAR SPEAKER (-)
LEFT REAR VENT MOTOR - NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 Q13 16OR/DB (LHD) DRIVER SIDE REAR WINDOW CLOSE
1 Q14 16OR/BR (RHD) PASSENGER SIDE REAR WINDOW CLOSE
2 Q23 16OR/LB (LHD) DRIVER SIDE REAR WINDOW OPEN
2 Q24 16OR/DG (RHD) PASSENGER SIDE REAR WINDOW OPEN
3- -
LEFT REAR WHEEL SPEED SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 B4 18DG/GY LEFT REAR WHEEL SPEED SENSOR 12 VOLT SUPPLY
2 B3 18DG/YL LEFT REAR WHEEL SPEED SENSOR SIGNAL
LEFT REMOTE RADIO SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X20 20RD/BK RADIO CONTROL MUX
2 X920 20RD/DB RADIO CONTROL MUX RETURN
8W - 80 - 86 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT FRONT WHEEL SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 B7 18DG/VT RIGHT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
2 B6 18DG/WT RIGHT FRONT WHEEL SPEED SENSOR SIGNAL
RIGHT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q52 20OR RIGHT FULL OPEN SWITCH SENSE
2 Z76 20BK/YL GROUND
RIGHT HEADLAMP (EXCEPT EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 L44 16WT/TN RIGHT LOW BEAM DRIVER
2 Z344 16BK/TN GROUND
3 L34 16WT/GY RIGHT HIGH BEAM DRIVER
RIGHT HEADLAMP LEVELING MOTOR (EXPORT) - WHITE 3 WAY
CAV CIRCUIT FUNCTION
1 Z203 16BR GROUND
2 L78 16BK FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3 L13 16RD HEADLAMP ADJUST SIGNAL
8W - 80 - 122 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT REAR WHEEL SPEED SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 B2 18DG/LB RIGHT REAR WHEEL SPEED SENSOR 12 VOLT
SUPPLY
2 B1 18DG/OR RIGHT REAR WHEEL SPEED SENSOR SIGNAL
RIGHT REMOTE RADIO SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X20 20RD/BK RADIO CONTROL MUX
2 X920 20RD/DB RADIO CONTROL MUX RETURN
RIGHT REPEATER LAMP (EXPORT) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 A701 18BR/RD FUSED B(+) (HAZARD)
2 L162 20WT/VT RIGHT SIDE REPEATER LAMP FEED
RIGHT SEAT AIRBAG - YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R34 18WT/BK (EXPORT) RIGHT SEAT SQUIB LINE 2
1 R32 18LB/OR (EXCEPT EXPORT) RIGHT SEAT SQUIB LINE 1
2 R34 18LB/WT (EXCEPT EXPORT) RIGHT SEAT SQUIB LINE 2
2 R32 18DG/WT (EXPORT) RIGHT SEAT SQUIB LINE 1
8W - 80 - 126 8W-80 CONNECTOR PIN-OUTSRS
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Input Speed Sensor GY Front of Transmission 14
Instrument Cluster BK Rear of Cluster 19, 20, 27
Instrument Panel Switch Bank BK Right Center of Instrument Panel 19, 22, 24
Instrument Panel Power Outlet NAT Center of Instrument Panel N/S
Integrated Power Module C1 LTGN Left Fender Shield 6, 7
Integrated Power Module C2 GN/BL Left Fender Shield 6, 7
Integrated Power Module C3
(Diesel)YL/RD Left Fender Shield 6, 7
Integrated Power Module C3
(Gas)NAT/RD Left Fender Shield 6, 7, 11
Integrated Power Module C4 BL Left Fender Shield 6, 7, 11
Integrated Power Module C5 BK Left Fender Shield 6, 7
Integrated Power Module C6 NAT Left Fender Shield 6, 7
Integrated Power Module C7 BK/RD Left Fender Shield 6, 7
Integrated Power Module C8 OR Left Fender Shield 6, 7
Integrated Power Module C9 BK Left Fender Shield 6, 7
Knock Sensor GY Front of Cylinder Block 11
Leak Detection Pump LTGY At Pump 10, 11 18
Left B Pillar Switch GY Left B Pillar 39
Left Cinch/Release Motor GY Left Sliding Door N/S
Left Combination Relay BK Left Rear Quarter Panel N/S
Left Cylinder Lock Switch BK At Switch 42
Left Door Speaker BK At Speaker 42
Left Fog Lamp WT At Lamp N/S
Left Front Door Ajar Switch BK At Switch 42
Left Front Door Lock Motor/Ajar
SwitchBK Left Door 42
Left Front Park/Turn Signal Lamp BK At Lamp 1, 5
Left Front Wheel Speed Sensor BK Left Fender Side Shield 5, 11
Left Full Open Switch BK Left Sliding Door N/S
Left Headlamp BK At Lamp 1, 5
Left Headlamp Leveling Motor WT At Motor N/S
Left High Beam Lamp BK At Lamp N/S
Left Instrument Panel Speaker BK At Speaker 19, 20, 26
Left Liftgate Flood Lamp GY At Lamp 48
Left Low Beam Lamp BK At Lamp N/S
Left Mid Reading Lamp GY At Lamp N/S
Left Park Lamp BK At Lamp 5
Left Power Mirror BK At Mirror 26
Left Rear Lamp Assembly BK At Lamp 46
Left Rear Pillar Speaker BK Left of Liftgate 46
Left Rear Reading Lamp GY At Lamp N/S
Left Rear Speaker BK At Speaker 46
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Left Rear Vent Motor NAT At Motor 45, 46
Left Rear Wheel Speed Sensor BK Center Rear of Floor Pan 46
Left Remote Radio Switch Steering Wheel N/S
Left Repeater Lamp GY Left Front Fender 4, 35
Left Seat Airbag YL Left Seat N/S
Left Side Impact Airbag Control
ModuleYL/RD Left B Pillar 39
Left Sliding Door Control Module
C1BK Left Sliding Door N/S
Left Sliding Door Control Module
C2BK/RD Left Sliding Door N/S
Left Sliding Door Latch Sensing
SwitchBK Left Sliding Door N/S
Left Sliding Door Lock Motor BK Left Sliding Door N/S
Left Sliding Door Lock Motor/Ajar
SwitchBK Left Sliding Door N/S
Left Sliding Door Motor BK Left Sliding Door N/S
Left Speed Control Switch WT Steering Wheel N/S
Left Stop/Turn Signal Relay BK Left Quarter Panel N/S
Left Turn Signal Lamp OR AT Lamp N/S
Left Visor/Vanity Lamp BK At Lamp N/S
License Lamp DKGY At Lamp 48
Lift Pump Motor BK Left Rear Engine Compartment N/S
Liftgate Ajar Switch (Manual
Release)BK At Latch 48
Liftgate Ajar Switch (Power
Release)BK Lower Liftgate 48
Liftgate Cinch/Release Motor BL Liftgate 48
Liftgate Cylinder Lock Switch BK At Switch 48
Liftgate Left Pinch Sensor BK Left Side of Liftgate N/S
Liftgate Right Pinch Sensor BK Right Side of Liftgate N/S
Low Note Horn BK Left Frame Rail 5
Manifold Absolute Pressure
SensorBK On Intake 11
Mass Air Flow Sensor (Diesel) OR Top of Engine 15, 16
Memory Seat/Mirror Module C1 GY Under Driver Seat N/S
Memory Seat/Mirror Module C2 GY Under Driver Seat N/S
Memory Seat/Mirror Module C3 WT Under Driver Seat N/S
Memory Seat/Mirror Module C4 GY Under Driver Seat N/S
Memory Seat Front Vertical Motor RD Under Seat N/S
Memory Seat Front Vertical
Position SensorBK Under Seat N/S
Memory Seat Horizontal Motor BK Under Seat N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Recirculation Door Actuator GY Right Side of HVAC N/S
Remote Keyless Entry Antenna
(JAPAN)BK Right Upper Instrument Panel 27
Remote Keyless Entry Module BK/RD Top Left of I.P. 19, 20
Right B-Pillar Switch GY Right B Pillar 38
Right Cinch/Release Motor GY Rear of Sliding Door 44
Right Combination Relay BK Left Quarter Panel N/S
Right Cylinder Lock Switch BK Right Front Door 43
Right Door Speaker BK/RD At Speaker N/S
Right Fog Lamp WT At Lamp 3
Right Front Door Ajar Switch BK At B Pillar N/S
Right Front Door Lock Motor/Ajar
SwitchBK Right Front Door 43
Right Front Park/Turn Signal
LampBK At Lamp 1, 3
Right Front Wheel Speed Sensor GY Right Fender Side Shield 3,10, 16, 17
Right Full Open Switch BK Right Sliding Door 44
Right Headlamp BK At Lamp 1, 3
Right Headlamp Leveling Motor WT At Right Headlamp N/S
Right High Beam Lamp BK At Right Headlamp N/S
Right Instrument Panel Speaker BK At Speaker 19, 22, 23
Right Liftgate Flood Lamp BK At Lamp 48
Right Low Beam Lamp BK At Right Headlamp N/S
Right Mid Reading Lamp GY At Lamp N/S
Right Park Lamp BK AT Lamp N/S
Right Power Mirror BK At Mirror 19, 23, 27
Right Rear Lamp Assembly BK At Lamp 47
Right Rear Pillar Speaker BK At Speaker 47
Right Rear Reading Lamp GY At Lamp N/S
Right Rear Speaker BK/RD At Speaker 47
Right Rear Vent Motor NAT At Motor 47
Right Rear Wheel Speed Sensor BK Center Rear of Floor Pan 47
Right Remote Radio Switch BK At Steering Wheel N/S
Right Repeater Lamp GY Right Front Fender 38
Right Seat Airbag YL At Passenger Seat N/S
Right Side Impact Airbag Control
ModuleYL/RD Right B Pillar 38
Right Sliding Door Control
Module C1BK Rear of Door 44, 45
Right Sliding Door Control
Module C2BK/RD Rear of Door 44, 45
Right Sliding Door Latch Sensing
SwitchBK At Sliding Door 44
Right Sliding Door Lock Motor BK Rear of Door 44
8W - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Right Sliding Door Lock
Motor/Ajar SwitchBK At Latch N/S
Right Sliding Door Motor BK At Sliding Door 44
Right Speed Control Switch BK At Steering Wheel N/S
Right Stop/Turn Signal Relay BK LT Quarter Panel N/S
Right Turn Signal Lamp OR At Lamp N/S
Right Visor/Vanity Lamp BK At Lamp N/S
Sentry Key Immobilizer Module BK At Steering Column 19, 20, 21, 22, 30
Siren (United Kingdom) BK Left Front Body N/S
Solenoid/Pressure Switch
Assembly (EATX)BK Side of Transmission 14, 18
Speed Control Servo BK Near Controller Antilock Brake 11, 18
Sunroof Module BK At Sunroof N/S
Sunroof Switch Nat Near Overhead Console N/S
Thatcham Alarm Module C1 BK Top Right Side of Instrument Panel
Near SpeakerN/S
Thatcham Alarm Module C1 WT Top Right Side of Instrument Panel
Near SpeakerN/S
Throttle Position Sensor GY On Throttle Body 10, 11, 17
Torque Converter Clutch Solenoid BK Front of Transmission 11
Traction Control Switch BK Rear of Swtich 20, 21, 30
Trailer Tow Connector BK Left Quarter Panel N/S
Transmission Control Module BK Left Engine Compartment 5
Transmission Range Sensor GY Top of Transmission 14, 18
Turbo boost Pressure Sensor On Cylinder Block 15
Vehicle Speed Sensor BK Rear of Transmission 10, 16
Washer Fluid Level Switch BK Bottom of Reservoir 3
Water in Fuel Sensor (Diesel) Left Rear Engine Compartment N/S
Wiper Module BK Left Side Cowl 6
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 Body Ground Near Powertrain Control Module N/S
G101 Above Starter 11, 13
G102 Left Headlamp Area 1
G103 Above Starter 11, 13
G200 Right Side of Instrument Panel 19, 23, 28
G201 Right Side of Instrument Panel 19, 23, 28
G202 Near Radio N/S
G300 Left B Pillar 31
G301 Right B Pillar 32, 38
G302 Left Rear Quarter 46
G400 Liftgate Ground N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-11
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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