clock CHRYSLER CARAVAN 2003 Workshop Manual
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Page 526 of 2177
(12) Remove clock spring from column assembly by
removing the two retaining screws that attach the
clock spring to the column.
INSTALLATION
(1) Install the clock spring on the column.
(2) Connect the 4-way and 6-way connectors
between the clock spring and the instrument panel
wiring harness.
(3) Install the steering column shrouds and con-
nect traction control wire connector (if equipped)
(Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - INSTALLATION).
(4) Install the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
INSTALLATION).
(5) Connect the 4±way harness connector to the
speed control/horn harness to the clock spring.
(6) Connect the 2±way connector to the remote
radio control harness.
(7) Install the driver airbag (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/DRIVER AIRBAG - INSTAL-
LATION). Torque the two screws to 10 N´m (90 in.
lbs.).
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
DRIVER AIRBAG
DESCRIPTION
The Driver Airbag is located in the center of the
steering wheel. The most visible part of the airbag is
the cover/horn switch. The Driver Airbag and Driver
Airbag Cover/Horn Pad are serviced separately from
each other.
OPERATION
The Driver Airbag cover contains the horn switch,
inflator device, and a fabric bag. The airbag cover/
horn switch is serviced separately from the inflator
and bag components.
When the front airbag system is deployed, the fol-
lowingMUSTbe replaced:
²Complete Steering Column Assembly.
²Lower Steering Column Coupler.
²Steering Wheel.
²Clock Spring.
²Driver Airbag
²Passenger Airbag
²Upper Instrument Panel with Pad.
CARE OF UNDEPLOYED AIRBAGS
Airbags must be stored in their original special
container until used for service. At no time should a
source of electricity be permitted near the inflator on
the back of an airbag. When carrying or handling an
undeployed airbag, the trim side of the airbag should
be pointing away from the body to minimize possibil-
ity of injury if accidental deployment occurs. Do not
place undeployed airbag face down on a solid surface,
the airbag will propel into the air if accidental
deployment occurs.
REMOVAL
DEPLOYED AIRBAG
(1) Clean powder residue from interior of vehicle
(Fig. 1).
(2) Position steering wheel and front wheels
straight ahead.
(3) Release hood latch and open hood.
(4) Disconnect and isolate the battery negative
cable.
(5) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag compo-
nent service.
(6) Remove two screws retaining driver airbag to
steering wheel.
(7) Disconnect wire connectors from back of driver
airbag.
(8) Disconnect the 2±way connector from remote
radio control harness.
(9) Disconnect the 4±way harness connector from
the speed control/horn harness to the clock spring.
(10) Remove steering wheel (Refer to 19 - STEER-
ING/COLUMN/STEERING WHEEL - REMOVAL).
(11) Remove steering column shrouds and discon-
nect traction control wire connector (if equipped)
(Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - REMOVAL).
(12) Disconnect 4-way and 6-way connectors
between the clock spring and the instrument panel
wiring harness.
(13) Remove clock spring from column assembly by
removing the two retaining screws that attach the
clock spring to the column.
NOTE: The clock spring, steering wheel, and com-
plete steering column assembly w/lower steering
column coupler must be replaced also in the event
of a driver airbag deployment
UNDEPLOYED AIRBAG
(1) Release hood latch and open hood.
(2) Disconnect and isolate the battery negative
cable.
RSRESTRAINTS8O-5
CLOCK SPRING (Continued)
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Page 527 of 2177
(3) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag compo-
nent service.
(4) Remove two screws retaining driver airbag to
steering wheel.
(5) Disconnect wire connectors from back of driver
airbag (Fig. 2).
(6) Disconnect the 2±way connector from remote
radio control harness.
(7) Disconnect the 4±way harness connector from
the speed control/horn harness to the clock spring.
INSTALLATION
DEPLOYED AIRBAG
(1) Perform clean up procedure (Refer to 8 - ELEC-
TRICAL/RESTRAINTS - STANDARD PROCEDURE
- SERVICE AFTER AN AIRBAG DEPLOYMENT).
(2) Install a new steering column assembly and
lower steering column coupler (Refer to 19 - STEER-
ING/COLUMN - INSTALLATION).
(3) Install the new clock spring.
(4) Connect the 4-way and 6-way connectors
between the clock spring and the instrument panel
wiring harness.
(5) Install the steering column shrouds and con-
nect traction control wire connector (if equipped)
(Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - INSTALLATION).
(6) Install the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
INSTALLATION).
(7) Connect the 4±way harness connector to the
speed control/horn harness to the clock spring.(8) Connect the 2±way connector to the remote
radio control harness.
(9) Install the driver airbag and the two screws
retaining the airbag. Tighten screws to 10 N´m (90
in. lbs.)
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
UNDEPLOYED AIRBAG
(1) Connect the harness connector on the DAB
cover (horn, speed controls) to the clock spring.
(2) Connect the squib connectors to the DAB.
(3) Position a new airbag into the airbag cavity.
(4) Install the two screws retaining the airbag.
Tighten screws to 10 N´m (90 in. lbs.)
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
DRIVER AIRBAG TRIM COVER
REMOVAL
The horn switch is integral to the driver airbag
trim cover. If either component is faulty or damaged,
the entire driver airbag trim cover and horn switch
unit must be replaced.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge.
(2) Remove the driver airbag from the steering
wheel (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
(3) Remove the plastic wire retainer that captures
the horn switch feed pigtail wire between the upper
left inflator stud and the inflator on the back of the
driver airbag housing and disconnect the speed con-
trol switches (if equipped).
(4) Remove the four nuts that secure the trim
cover retainer to the studs on the back of the driver
airbag housing.
(5) Remove the horn switch ground pigtail wire
eyelet terminal from the upper left airbag housing
stud.
(6) Remove the trim cover retainer from the airbag
housing studs.
(7) Disengage the six trim cover locking blocks
from the lip around the outside edge of the driver
airbag housing and remove the housing from the
cover.
Fig. 2 DRIVER AIRBAG WIRE CONNECTIONS
1 - AIRBAG SQUIB CONNECTORS
2 - DRIVER AIRBAG
3 - HORN/SPEED CONTROL CONNECTOR
4 - CLOCK SPRING
8O - 6 RESTRAINTSRS
DRIVER AIRBAG (Continued)
ProCarManuals.com
Page 529 of 2177
passenger airbag cushion and the airbag cushion
supporting components.
The passenger airbag includes a magnesium hous-
ing within which the cushion and inflator are
mounted and sealed.
Following a passenger airbag deployment, the pas-
senger airbag and the instrument panel must be
replaced. The passenger airbag cannot be repaired,
and must be replaced if deployed or damaged in any
way.
OPERATION
The passenger airbag is equipped with two infla-
tors, each with three levels of pressure output. The
inflators seal the hole in the airbag cushion so it can
discharge the gas it produces directly into the cush-
ion when supplied with the proper electrical signal.
Following an airbag deployment, the airbag cushion
quickly deflates by venting this gas through the
cushion material towards the instrument panel.
The passenger airbag is secured with screws to the
instrument panel beneath the instrument panel top
pad and above the glove box opening. The instrument
panel top pad above the glove box opening conceals
the airbag door and a predetermined hinge line
beneath its decorative cover. Upon airbag deploy-
ment, the top pad will bend at the hinge line and the
door will fold back out of the way onto the top of the
instrument panel.
When the front airbag system is deployed, the fol-
lowingMUSTbe replaced:
²Complete Steering Column Assembly.
²Lower Steering Column Coupler.
²Steering Wheel.
²Clock Spring.
²Driver Airbag.
²Passenger Airbag.
²Upper Instrument Panel with Pad.
CARE OF UNDEPLOYED AIRBAGS
Airbags must be stored in their original special
container until used for service. At no time should a
source of electricity be permitted near the inflator on
the back of an airbag. When carrying or handling an
undeployed airbag, the trim side of the airbag should
be pointing away from the body to minimize possibil-
ity of injury if accidental deployment occurs. Do not
place undeployed airbag face down on a solid surface,
the airbag will propel into the air if accidental
deployment occurs.
REMOVAL
DEPLOYED AIRBAG
(1) Clean powder residue from interior of vehicle
(Refer to 8 - ELECTRICAL/RESTRAINTS - STAN-DARD PROCEDURE - SERVICE AFTER AN AIR-
BAG DEPLOYMENT).
(2) Remove instrument panel (Refer to 23 - BODY/
INSTRUMENT PANEL/INSTRUMENT PANEL
ASSEMBLY - REMOVAL).
(3) Remove all reusable components from the
upper instrument panel and transfer to the new
instrument panel.
UNDEPLOYED AIRBAG
(1) Open hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Wait two minutes for the airbag system reserve
capacitor to discharge before attempting any airbag
or instrument panel service.
(4) Remove center console bin between front seats.
(5) Remove left front door sill plate using a trim
stick (special tool #C-4755) or equivalent, and gently
prying up on sill plate.
(6) Remove left cowl panel using a trim stick or
equivalent, and gently prying out on cowl panel.
(7) Remove four screws to lower steering column
cover and remove cover.
(8) Unsnap parking brake lever from knee blocker
reinforcement.
(9) Remove Data Link Connector (DLC) from knee
blocker.
(10) Remove screws to knee blocker.
(11) Unsnap left A-pillar lower extension trim
using a trim stick or equivalent.
(12) Remove three left side instrument panel A-pil-
lar retaining bolts and loosen the instrument panel
roll down bolt.
(13) Remove four nuts at brake pedal support
bracket to instrument panel.
(14) Using a trim stick or equivalent, gently pry
off left side upper A-pillar trim.
(15) Remove six screws and two wiring connectors
to lower instrument panel cubby bin at bottom of
center stack.
(16) Remove two left side nuts at instrument panel
center stack support to floor.
(17) Remove two right side nuts at instrument
panel center stack support to floor.
(18) Remove right front door sill plate using a trim
stick or equivalent, and gently prying up on sill
plate.
(19) Remove right cowl panel using a trim stick or
equivalent, and gently prying out on cowl panel.
(20) Using a trim stick or equivalent, gently pry
out on right instrument panel end cap.
(21) Unsnap right A-pillar lower extension trim
using a trim stick or equivalent.
8O - 8 RESTRAINTSRS
PASSENGER AIRBAG (Continued)
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Page 545 of 2177
SWITCH
DESCRIPTION
There are two separate switch pods that operate
the speed control system and are located on the
steering wheel.
OPERATION
The speed control system has five separate resis-
tive switches that provide a single multiplexed
(MUX) voltage inputs to the PCM.The switch names
are: ON, OFF, SET, COAST, RESUME, ACCEL, TAP-
UP, COAST, and CANCEL. Based on conditions when
the buttons are pushed (and released), the five volt-
ages ranges provided to the PCM result in the follow-
ing functions: ON, OFF, SET, COAST, RESUME,
ACCEL, TAP-UP, TAP-DOWN, COAST, and CAN-
CEL. Refer to the Speed Control Section for more
information
Also the PCM receives an input from the brake
switch to sense whether the brake pedal has been
depressed. When the PCM receives the brake
depressed input, it turns off power to the speed con-
trol servo and disengages speed control. Also the
power to the servo is supplied through the brake
switch, which opens the circuit when the brake pedal
is depressed.
The individual switches cannot be repaired. If one
switch fails, the entire switch module must be
replaced.
REMOVAL
The speed control switches are mounted in the
steering wheel and wired through the clock spring
device under the airbag module.
WARNING: IF REMOVAL OF AIRBAG MODULE IS
NECESSARY, REFER TO THE RESTRAINT SYS-
TEMS SECTION FOR MORE INFORMATION.
(1) Remove the negative battery cable.
(2) Turn off ignition.
(3) Remove the air bag, refer to the restraint sec-
tion for more information.
(4) Remove the screw from bottom of the switch.
(5) Remove switch from steering wheel.
(6) Disconnect two-way electrical connector.
(7) Repeat for the other switch.
INSTALLATION
The speed control switches are mounted in the
steering wheel and wired through the clock spring
device under the airbag module.WARNING: IF REMOVAL OF AIRBAG MODULE IS
NECESSARY, REFER TO THE RESTRAINT SYS-
TEMS SECTION FOR MORE INFORMATION.
(1) Connect two-way electrical connector.
(2) Install switch.
(3) Install screw for the switch.
(4) Repeat for the other switch.
(5) Install the air bag, refer to the restraint section
for more information.
(6) Install the negative battery cable.
VACUUM RESERVOIR
DESCRIPTION
The vacuum reservoir is located in the engine com-
partment. It is made of plastic.
OPERATION
The reservoir stores engine vacuum. Manifold vac-
uum is supplied from the brake booster check valve.
The speed control vacuum supply hose has a check
valve at the source (brake booster) to maintain the
highest available vacuum level in the servo, reservoir
and vacuum hoses. When engine vacuum drops, as in
climbing a grade while driving, the reservoir supplies
the vacuum needed to maintain proper speed control
operation. The vacuum reservoir cannot be repaired
and must be replaced if faulty.
REMOVAL
(1) Release hood latch and open hood.
(2) Disconnect the negative battery cable.
(3) Disconnect the vacuum line to the battery tray/
vacuum reservoir.
(4) Remove battery tray/vacuum reservoir, refer to
the Battery section for more information.
INSTALLATION
(1) Install battery tray/vacuum reservoir, refer to
the Battery section for more information.
(2) Connect vacuum line that leads to the battery
tray/vacuum reservoir.
(3) Connect the negative battery cable.
8P - 6 SPEED CONTROLRS
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Page 588 of 2177
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............. 8W-42
A/C Compressor Clutch.................. 8W-42
A/C-Heater Control..................... 8W-42
A/C Pressure Sensor.................... 8W-42
Accelerator Pedal Position Sensor.......... 8W-30
Accessory Relay........................ 8W-10
Adjustable Pedals Module................ 8W-30
Adjustable Pedals Relay................. 8W-30
Adjustable Pedals Switch................. 8W-30
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor.............. 8W-49
Antenna............................. 8W-47
ATC Remote Sensor..................... 8W-42
Auto Shut Down Relay.................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror.............. 8W-49
Back-Up Lamp Switch................... 8W-51
Battery Temperature Sensor.............. 8W-20
Battery.............................. 8W-20
Blend Door Actuators................... 8W-42
Blower Motor Resistor................... 8W-42
Body Control Module.................... 8W-45
Boost Pressure Sensor................... 8W-30
B-Pillar Switches....................... 8W-61
Brake Fluid Level Switch................ 8W-40
Brake Lamp Switch.................. 8W-30, 51
Brake Transmission Shift Interlock Solenoid . . 8W-31
Cabin Heater Assist..................... 8W-30
Camshaft Position Sensor................ 8W-30
CD Changer.......................... 8W-47
Center Dome Lamp..................... 8W-44
Center High Mounted Stop Lamp........... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring................ 8W-30, 33, 41, 43, 47
Clutch Pedal Interlock Switch.......... 8W-10, 30
Clutch Pedal Upstop Switch............... 8W-30
Combination Relays..................... 8W-54
Controller Antilock Brake................ 8W-35
Crank Case Ventilation Heater............ 8W-30
Crankshaft Position Sensor............... 8W-30
Cylinder Lock Switches.................. 8W-39
Data Link Connector.................... 8W-18
Defogger Relay........................ 8W-48
Door Ajar Switches..................... 8W-39
Door Lock Motor/Ajar Switches............ 8W-61
Door Courtesy Lamps................... 8W-44
Door Lock Switches..................... 8W-61
Dosing Pump......................... 8W-30
Driver Airbag Squibs.................... 8W-43
Driver Seat Belt Switch.................. 8W-43
DVD Screen.......................... 8W-47
DVD/CD Changer...................... 8W-47
ECM/PCM Relay....................... 8W-30
EGR Solenoid......................... 8W-30
Electronic Control Unit.................. 8W-64
Engine Control Module.................. 8W-30
Component Page
Engine Coolant Temp Sensor.............. 8W-30
Engine Oil Pressure Sensor............... 8W-30
Engine Oil Pressure Switch............... 8W-30
EVAP/Purge Solenoid.................... 8W-30
Evaporator Temperature Sensor............ 8W-42
Floor Console Lamp..................... 8W-44
Floor Console Power Outlet............... 8W-41
Fog Lamps........................... 8W-50
Front Blower Module.................... 8W-42
Front Blower Motor Relay................ 8W-42
Front Blower Motor..................... 8W-42
Front Cigar Lighter..................... 8W-41
Front Control Module................... 8W-10
Front Fog Lamp Relay................... 8W-50
Front Intrusion Sensor.................. 8W-39
Front Reading Lamps/Switch.............. 8W-44
Front Washer Pump Motor............... 8W-53
Front Wiper High/Low Relay.............. 8W-53
Front Wiper On/Off Relay................ 8W-53
Fuel Heater Relay...................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor.................... 8W-30
Fuel Pressure Solenoid.................. 8W-30
Fuel Pump Module..................... 8W-30
Fuel Pump Relay....................... 8W-30
Full Open Switches..................... 8W-61
Fuses............................... 8W-10
Fuselink............................. 8W-10
Grounds............................. 8W-15
Generator............................ 8W-20
Glow Plugs........................... 8W-30
Glow Plug Relay....................... 8W-30
Headlamp Leveling Motors............... 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Pump Motor............ 8W-53
Headlamp Washer Relay................. 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions................... 8W-63
Heated Seat Modules.................... 8W-63
High Beam Lamps...................... 8W-50
Hood Ajar Switch...................... 8W-39
Horn Relay........................... 8W-41
Horn Switch.......................... 8W-41
Horns............................... 8W-41
Idle Air Control Motor................... 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch........................ 8W-10
Inlet Air Temperature Sensor.............. 8W-30
Input Speed Sensor..................... 8W-31
Instrument Cluster..................... 8W-40
Instrument Panel Switch Bank.... 8W-44, 52, 53, 63
Integrated Power Module................. 8W-10
Knock Sensor......................... 8W-30
Lamp Assemblies...................... 8W-51
RS8W-02 COMPONENT INDEX8W-02-1
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Page 590 of 2177
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch . . . 8W-10-22, 24, 47, 48, 51
A/C Compressor Clutch
Relay............ 8W-10-22, 24, 46, 47, 48, 51
Accessory Relay............... 8W-10-16, 31, 68
Adjustable Pedals Relay.............. 8W-10-50
Airbag Control Module............ 8W-10-67, 72
Ambient Temperature Sensor.......... 8W-10-65
Auto Shut Down Relay......... 8W-10-21, 42, 43
Auto Temp Control.................. 8W-10-41
Back-Up Lamp Switch............... 8W-10-69
Battery............ 8W-10-13, 14, 15, 42, 43, 51
Blower Motor Resistor............ 8W-10-19, 39
Body Control Module.... 8W-10-25, 41, 47, 48, 52,
53, 55, 57, 58, 59, 60, 72
Brake Fluid Level Switch............. 8W-10-68
Brake Lamp Switch........... 8W-10-26, 55, 70
Brake Transmission Shift Interlock
Solenoid........................ 8W-10-66
Cabin Heater Assist........... 8W-10-23, 45, 63
Camshaft Position Sensor............. 8W-10-46
Center High Mounted Stop Lamp....... 8W-10-70
Clockspring........................ 8W-10-64
Clutch Pedal Interlock
Switch.............. 8W-10-18, 38, 57, 58, 64
Controller Antilock
Brake...... 8W-10-18, 25, 37, 38, 53, 59, 65, 70
Crank Case Ventilation Heater......... 8W-10-52
Data Link Connector........... 8W-10-36, 65, 72
Defogger Relay............ 8W-10-19, 20, 40, 67
Driver Door Lock Switch........ 8W-10-33, 34, 35
Driver Heated Seat Module........... 8W-10-53
Driver Power Seat Switch............ 8W-10-53
Driver Power Window Switch....... 8W-10-34, 35
DVD/DV Changer................... 8W-10-41
ECM/PCM Relay................. 8W-10-23, 45
EGR Solenoid................... 8W-10-46, 50
Engine Control
Module . . 8W-10-18, 23, 24, 38, 45, 46, 51, 65, 70
Floor Console Lamp................. 8W-10-32
Floor Console Power Outlet........ 8W-10-32, 36
Front Blower Module................ 8W-10-19
Front Blower Module................ 8W-10-39
Front Blower Motor Relay.... 8W-10-18, 19, 39, 67
Front Cigar Lighter.............. 8W-10-16, 32
Front Control Module....... 8W-10-15, 16, 17, 18,
19, 20, 22, 24, 26, 27,
28, 29, 30, 31, 36, 40,
47, 48, 50, 51, 56, 57,
58, 61, 62, 63, 64, 65,
66, 67, 68, 69, 70, 72
Front Fog Lamp Relay......... 8W-10-15, 27, 67
Front Washer Pump Motor...... 8W-10-16, 31, 72Component Page
Front Wiper High/Low Relay.... 8W-10-16, 30, 68
Front Wiper On/Off Relay....... 8W-10-16, 30, 63
Fuel Heater....................... 8W-10-52
Fuel Heater Relay............. 8W-10-24, 51, 68
Fuel Injector No. 1.................. 8W-10-44
Fuel Injector No. 2.................. 8W-10-44
Fuel Injector No. 3.................. 8W-10-44
Fuel Injector No. 4.................. 8W-10-44
Fuel Injector No. 5.................. 8W-10-44
Fuel Injector No. 6.................. 8W-10-44
Fuel Pressure Solenoid............... 8W-10-46
Fuel Pump Module............ 8W-10-22, 47, 48
Fuel Pump Relay........... 8W-10-22, 47, 48, 68
Fuse 1...................... 8W-10-15, 16, 27
Fuse 2...................... 8W-10-15, 28, 29
Fuse 3...................... 8W-10-15, 28, 29
Fuse 4................... 8W-10-15, 16, 17, 30
Fuse 5......................... 8W-10-16, 31
Fuse 6......................... 8W-10-16, 31
Fuse 8......................... 8W-10-17, 36
Fuse 9................ 8W-10-17, 18, 19, 37, 38
Fuse 10........................ 8W-10-19, 39
Fuse 11........................ 8W-10-16, 31
Fuse 12........................ 8W-10-19, 39
Fuse 13........................ 8W-10-20, 40
Fuse 14............... 8W-10-20, 21, 23, 40, 63
Fuse 15...... 8W-10-20, 21, 22, 23, 24, 42, 43, 45
Fuse 16............... 8W-10-21, 23, 42, 43, 45
Fuse 17......... 8W-10-21, 22, 23, 24, 47, 48, 51
Fuse 18............ 8W-10-22, 24, 25, 47, 48, 51
Fuse 19.................. 8W-10-22, 24, 26, 53
Fuse 20........................ 8W-10-25, 53
Fuse 21........................ 8W-10-25, 53
Fuse 22........................ 8W-10-25, 53
Fuse 23..................... 8W-10-25, 57, 58
Fuse 24........................ 8W-10-25, 55
Fuse 26..................... 8W-10-25, 26, 55
Fuse 27........................ 8W-10-26, 55
Fuse 28........................ 8W-10-16, 31
Fuse 30........................ 8W-10-26, 56
Fuse 31........................ 8W-10-26, 56
Fuse 32........................ 8W-10-26, 56
Fuse 33........................ 8W-10-16, 31
Fuselink....................... 8W-10-13, 14
G100............................. 8W-10-59
G101....................... 8W-10-42, 43, 51
G103............................. 8W-10-72
G300.......................... 8W-10-61, 62
Generator................ 8W-10-13, 14, 44, 46
Glow Plug Relay................. 8W-10-13, 46
Headlamp Switch................ 8W-10-29, 66
Headlamp Washer Pump Motor..... 8W-10-26, 56
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 706 of 2177
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch................ 8W-30-28
A/C Compressor Clutch Relay...... 8W-30-4, 18, 28
A/C Pressure Sensor............. 8W-30-11, 25, 35
Accelerator Pedal Position Sensor........ 8W-30-42
Adjustable Pedals Module.............. 8W-30-27
Adjustable Pedals Relay............... 8W-30-27
Adjustable Pedals Switch.............. 8W-30-27
Ambient Temperature Sensor............ 8W-30-9
Auto Shut Down Relay . 8W-30-4, 8, 13, 17, 20, 22, 23
Battery................ 8W-30-2, 6, 14, 17, 28, 36
Battery Temperature Sensor.......... 8W-30-9, 35
Body Control Module............. 8W-30-5, 19, 29
Boost Pressure Sensor................. 8W-30-35
Brake Lamp Switch........... 8W-30-7, 21, 31, 41
Cabin Heater Assist.................. 8W-30-32
Camshaft Position Sensor......... 8W-30-9, 23, 34
Clockspring................. 8W-30-5, 18, 33, 40
Clutch Pedal Interlock Switch............ 8W-30-4
Clutch Pedal Upstop Switch............ 8W-30-40
Controller Antilock Brake.............. 8W-30-19
Crank Case Ventilation Heater.......... 8W-30-29
Crankshaft Position Sensor....... 8W-30-10, 23, 34
Data Link Connector............. 8W-30-3, 19, 32
Dosing Pump....................... 8W-30-32
ECM/PCM Relay.......... 8W-30-28, 30, 34, 36, 38
EGR Solenoid.................... 8W-30-20, 38
Engine Control Module . . 8W-30-28, 29, 30, 31, 32, 33,
34, 35, 36, 37, 38, 39, 40, 41, 42
Engine Coolant Temp Sensor...... 8W-30-11, 25, 35
Engine Oil Pressure Sensor............. 8W-30-31
Engine Oil Pressure Switch........... 8W-30-7, 21
EVAP/Purge Solenoid............... 8W-30-4, 18
Front Control Module.......... 8W-30-2, 5, 18, 19,
20, 26, 32, 40, 27
Fuel Heater........................ 8W-30-39
Fuel Heater Relay................. 8W-30-29, 39
Fuel Injector No. 1.............. 8W-30-13, 22, 37
Fuel Injector No. 2.............. 8W-30-13, 22, 37
Fuel Injector No. 3.............. 8W-30-13, 22, 37
Fuel Injector No. 4.............. 8W-30-13, 22, 37
Fuel Injector No. 5................... 8W-30-22
Fuel Injector No. 6................... 8W-30-22
Fuel Pressure Sensor................. 8W-30-41
Fuel Pressure Solenoid................ 8W-30-30
Fuel Pump Module.............. 8W-30-5, 19, 29
Fuel Pump Relay.................. 8W-30-5, 19
Fuse 15...................... 8W-30-14, 32, 39
Fuse 16............... 8W-30-4, 8, 13, 17, 20, 22,
23, 28, 30, 34, 36, 38
Fuse 17............... 8W-30-2, 5, 17, 19, 29, 39
Fuse 18......................... 8W-30-28, 27
Fuse 26........................... 8W-30-41
Fuselink........................... 8W-30-36
Component Page
G100....................... 8W-30-2, 6, 14, 17
G101.................... 8W-30-2, 6, 14, 17, 28
G103.............. 8W-30-7, 16, 20, 21, 28, 29, 32
G200............................. 8W-30-27
G300.................... 8W-30-4, 7, 21, 31, 40
G302...................... 8W-30-5, 19, 29, 39
Generator..................... 8W-30-4, 17, 29
Glow Plug No. 1..................... 8W-30-36
Glow Plug No. 2..................... 8W-30-36
Glow Plug No. 3..................... 8W-30-36
Glow Plug No. 4..................... 8W-30-36
Glow Plug Relay..................... 8W-30-36
Idle Air Control Motor.............. 8W-30-12, 24
Ignition Coil...................... 8W-30-8, 23
Ignition Switch................... 8W-30-16, 26
Inlet Air Temperature Sensor......... 8W-30-10, 24
Input Speed Sensor................... 8W-30-14
Integrated Power Module..... 8W-30-2, 3, 4, 5, 8, 13,
14, 16, 17, 18, 19, 20, 22,
23, 26, 28, 29, 30, 32, 34,
36, 38, 39, 40, 41, 27
Knock Sensor.................... 8W-30-12, 25
Leak Detection Pump................. 8W-30-26
Left Speed Control Switch......... 8W-30-5, 18, 33
Lift Pump Motor..................... 8W-30-39
Lift Pump Relay..................... 8W-30-39
Manifold Absolute Pressure Sensor..... 8W-30-11, 25
Mass Air Flow Sensor................. 8W-30-30
Natural Vacuum Leak Detection Assembly . . 8W-30-16
Output Speed Sensor................. 8W-30-14
Oxygen Sensor 1/1 Upstream.......... 8W-30-6, 20
Oxygen Sensor 1/2 Downstream........ 8W-30-6, 20
Power Mirror Switch.................. 8W-30-27
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16,
17, 19, 21, 22, 23, 24, 25, 26
Powertrain Control Module............. 8W-30-18
Powertrain Control Module............. 8W-30-20
Radiator Fan Relay................. 8W-30-8, 18
Radiator Fan Relay No. 1.............. 8W-30-41
Radiator Fan Relay No. 2.............. 8W-30-41
Radiator Fan Relay No. 3.............. 8W-30-41
Right Speed Control Switch........ 8W-30-5, 18, 33
Solenoid/Pressure Switch Assy........ 8W-30-14, 15
Speed Control Servo................ 8W-30-7, 21
Starter Motor Relay.............. 8W-30-5, 19, 29
Throttle Position Sensor............ 8W-30-10, 24
Transmission Control Module........... 8W-30-24
Transmission Control Relay............. 8W-30-14
Transmission Range Sensor.......... 8W-30-15, 24
Vehicle Speed Sensor............... 8W-30-12, 38
Water In Fuel Sensor................. 8W-30-40
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
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Page 764 of 2177
8W-33 VEHICLE SPEED CONTROL
Component Page
Brake Lamp Switch................ 8W-33-3, 5
Clockspring..................... 8W-33-2, 4, 6
Clutch Pedal Upstop Switch............ 8W-33-6
Engine Control Module................ 8W-33-6
G103............................ 8W-33-3, 5
G300.............................. 8W-33-6
Input Speed Sensor................ 8W-33-2, 4
Left Speed Control Switch......... 8W-33-2, 4, 6Component Page
Output Speed Sensor............... 8W-33-2, 4
Powertrain Control Module...... 8W-33-2, 3, 4, 5
Right Speed Control Switch........ 8W-33-2, 4, 6
Speed Control Servo................ 8W-33-3, 5
Transmission Control Module........... 8W-33-4
Vehicle Speed Sensor............... 8W-33-2, 6
RS8W-33 VEHICLE SPEED CONTROL8W-33-1
ProCarManuals.com
Page 774 of 2177
8W-39 VEHICLE THEFT SECURITY SYSTEM
Component Page
Body Control Module.... 8W-39-2, 3, 4, 7, 8, 9, 10,
11, 12, 13, 14, 15
Clockspring........................ 8W-39-6
Driver Door Lock Switch........... 8W-39-12, 13
Front Control Module............... 8W-39-4, 6
Front Intrusion Sensor................ 8W-39-5
Fuse 8............................ 8W-39-6
Fuse 14............................ 8W-39-2
G102.............................. 8W-39-6
G200.............................. 8W-39-3
G300........... 8W-39-7, 8, 9, 10, 11, 12, 13, 14
G301.............. 8W-39-7, 8, 9, 10, 11, 12, 13
G302............................. 8W-39-15
G303.......................... 8W-39-14, 15
High Note Horn..................... 8W-39-6
Hood Ajar Switch................... 8W-39-14
Horn Relay......................... 8W-39-6
Horn Switch........................ 8W-39-6
Ignition Switch.................... 8W-39-3, 4
Integrated Power Module.......... 8W-39-2, 4, 6
Left Cylinder Lock Switch......... 8W-39-12, 13
Left Front Door Ajar Switch............ 8W-39-7
Left Front Door Lock Motor/Ajar
Switch........................ 8W-39-7, 8
Left Sliding Door Control Module..... 8W-39-9, 10
Left Sliding Door Latch Sensing Switch . . . 8W-39-9Component Page
Left Sliding Door Lock Motor.......... 8W-39-10
Left Sliding Door Lock Motor/Ajar
Switch.......................... 8W-39-11
Liftgate Ajar Switch................. 8W-39-15
Liftgate Cinch/Release Motor.......... 8W-39-15
Liftgate Cylinder Lock Switch......... 8W-39-14
Low Note Horn...................... 8W-39-6
Passenger Door Lock Switch........ 8W-39-12, 13
Power Liftgate Module............... 8W-39-15
Rear Intrusion Sensor................ 8W-39-5
Remote Keyless Entry Module.......... 8W-39-2
Right Cylinder Lock Switch........ 8W-39-12, 13
Right Front Door Ajar Switch........... 8W-39-7
Right Front Door Lock Motor/Ajar
Switch........................ 8W-39-7, 8
Right Sliding Door Control Module.... 8W-39-9, 10
Right Sliding Door Latch Sensing
Switch.......................... 8W-39-9
Right Sliding Door Lock Motor......... 8W-39-10
Right Sliding Door Lock Motor/Ajar
Switch.......................... 8W-39-11
Sentry Key Immobilizer Module....... 8W-39-2, 3
Siren............................. 8W-39-4
Thatcham Alarm Indicator............. 8W-39-5
Thatcham Alarm Module............ 8W-39-4, 5
RS8W-39 VEHICLE THEFT SECURITY SYSTEM8W-39-1
ProCarManuals.com
Page 790 of 2177
8W-40 INSTRUMENT CLUSTER
Component Page
Airbag Control Module................ 8W-40-2
Body Control Module . . . 8W-40-2, 3, 4, 5, 6, 7, 8, 9,
10, 12, 13
Brake Fluid Level Switch............. 8W-40-10
Clockspring........................ 8W-40-11
Controller Antilock Brake.......... 8W-40-11, 15
Engine Control Module.......... 8W-40-9, 11, 15
Engine Coolant Temp Sensor....... 8W-40-7, 8, 9
Engine Oil Pressure Sensor........... 8W-40-15
Engine Oil Pressure Switch........... 8W-40-15
Front Control Module....... 8W-40-10, 11, 14, 15
Fuel Pump Module................... 8W-40-2
Fuse 24............................ 8W-40-2
G200..................... 8W-40-2, 12, 13, 14
G300............................. 8W-40-10
Instrument Cluster...... 8W-40-2, 3, 4, 5, 6, 7, 8,
9, 10, 12, 13, 14
Integrated Power Module........ 8W-40-2, 7, 8, 9,
10, 11, 14, 15
Left Front Door Ajar Switch............ 8W-40-3
Left Front Door Lock Motor/Ajar Switch . . 8W-40-3
Left Sliding Door Control Module........ 8W-40-4Component Page
Left Sliding Door Latch Sensing Switch . . . 8W-40-4
Left Sliding Door Lock Motor/Ajar
Switch.......................... 8W-40-4
Left Speed Control Switch............ 8W-40-11
Liftgate Ajar Switch.................. 8W-40-3
Liftgate Cinch/Release Motor........... 8W-40-3
Message Center.................. 8W-40-6, 14
Multi- Function Switch................ 8W-40-6
Parking Brake Switch............. 8W-40-12, 13
Powertrain Control Module..... 8W-40-7, 8, 11, 15
Right Front Door Ajar Switch........... 8W-40-3
Right Front Door Lock Motor/Ajar
Switch.......................... 8W-40-3
Right Sliding Door Control Module...... 8W-40-5
Right Sliding Door Latch Sensing Switch . . 8W-40-5
Right Sliding Door Lock Motor/Ajar
Switch.......................... 8W-40-5
Traction Control Switch........... 8W-40-7, 8, 9
Transmission Control Module........... 8W-40-8
Vehicle Speed Sensor............... 8W-40-7, 9
Washer Fluid Level Switch............ 8W-40-10
RS8W-40 INSTRUMENT CLUSTER8W-40-1
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