CHRYSLER CARAVAN 2005 Service Manual
Manufacturer: CHRYSLER, Model Year: 2005, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2005Pages: 2339, PDF Size: 59.69 MB
Page 1031 of 2339
DRIVER POWER SEAT REAR RISER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P28 20LG/BR SEAT POSITION SENSOR GROUND
B P27 20LG/LB REAR RISER POSITION SIGNAL
C P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
DRIVER POWER SEAT RECLINER MOTOR - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
1 P141 14LG/BR (MEMORY EXCEPT
EXPORT)SEAT RECLINER DOWN DRIVER
1 P143 14LG/GY (MEMORY EXPORT) SEAT RECLINER UP DRIVER
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
2 P143 14LG/GY (MEMORY EXCEPT
EXPORT)SEAT RECLINER UP DRIVER
2 P141 14LG/BR (MEMORY EXPORT) SEAT RECLINER DOWN DRIVER
DRIVER POWER SEAT RECLINER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
B P47 20LG/LB RECLINER POSITION SIGNAL
C P28 20LG/BR SEAT POSITION SENSOR GROUND
DRIVER POWER SEAT SWITCH - GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 Z849 14BK/OR (EXCEPT MEMORY) GROUND
1 Z849 20BK/OR (MEMORY) GROUND
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
2 P43 14LG/VT (MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
3 P17 14LG/DG (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
3 P17 20LG/DG (MEMORY) DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
4 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
4 P41 14LG/GY (MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
5 A210 14OR/RD (EXCEPT MEMORY) FUSED SEAT SWITCH DRIVER
5 P9 20LG/OR (MEMORY) SEAT SWITCH B(+) SUPPLY
6 P15 14LG/WT (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
6 P15 20LG/WT (MEMORY) DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
7 P19 14LG/LB (EXCEPT MEMORY) DRIVER SEAT FRONT UP SWITCH SENSE
7 P19 20LG/LB (MEMORY) DRIVER SEAT FRONT UP SWITCH SENSE
8 P11 14LG/YL (EXCEPT MEMORY) DRIVER SEAT REAR UP SWITCH SENSE
8 P11 20LG/YL (MEMORY) DRIVER SEAT REAR UP SWITCH SENSE
9 P13 14LG/OR (EXCEPT MEMORY) DRIVER SEAT REAR DOWN SWITCH SENSE
9 P13 20LG/OR (MEMORY) DRIVER SEAT REAR DOWN SWITCH SENSE
10 P21 14LG/TN (EXCEPT MEMORY) DRIVER SEAT FRONT DOWN SWITCH SENSE
10 P21 20LG/TN (MEMORY) DRIVER SEAT FRONT DOWN SWITCH SENSE
8W - 80 - 62 8W-80 CONNECTOR PIN-OUTSRS
Page 1032 of 2339
DRIVER POWER WINDOW MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 Q11 16OR/LG DRIVER WINDOW SWITCH DRIVER (UP)
2 Q21 16OR/WT DRIVER WINDOW SWITCH DRIVER (DOWN)
DRIVER POWER WINDOW SWITCH (LHD EXCEPT LOWLINE) - GREEN 14 WAY
CAV CIRCUIT FUNCTION
1 Q24 16OR/DG PASSENGER SIDE REAR WINDOW OPEN
2 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER (UP)
3 Q13 16OR/DB DRIVER SIDE REAR WINDOW CLOSE
4 Q26 14OR/GY (EXCEPT MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
4 Q26 12OR/GY (MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
5 Q14 16OR/BR PASSENGER SIDE REAR WINDOW CLOSE
6 Q11 16OR/LG MASTER WINDOW SWITCH DRIVER (UP)
7 Q23 16OR/LB DRIVER SIDE REAR WINDOW OPEN
8 Q21 16OR/WT MASTER WINDOW SWITCH DRIVER (DOWN)
9 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
10 - -
11 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
12 - -
13 Z421 12BK/BR GROUND
14 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
DRIVER POWER WINDOW SWITCH (LHD LOWLINE) - LT. GRAY 8 WAY
CAV CIRCUIT FUNCTION
1 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q21 16OR/WT MASTER WINDOW SWITCH DRIVER (DOWN)
6- -
7- -
8 Q11 16OR/LG MASTER WINDOW SWITCH DRIVER (UP)
RS8W-80 CONNECTOR PIN-OUTS8W-80-63
Page 1033 of 2339
DRIVER POWER WINDOW SWITCH (RHD) - NATURAL 14 WAY
CAV CIRCUIT FUNCTION
1 Q23 16OR/LB DRIVER SIDE REAR WINDOW OPEN
2 Q11 16OR/LG MASTER WINDOW SWITCH DRIVER (UP)
3 Q14 16OR/BR PASSENGER SIDE REAR WINDOW CLOSE
4 Q26 14OR/GY (EXCEPT MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
4 Q26 12OR/GY (MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
5 Q13 16OR/DB DRIVER SIDE REAR WINDOW CLOSE
6 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER (UP)
7 Q24 16OR/DG PASSENGER SIDE REAR WINDOW OPEN
8 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
9 Z421 12BK/BR GROUND
10 - -
11 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
12 - -
13 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
14 Q21 16OR/WT MASTER WINDOW SWITCH DRIVER (DOWN)
DRIVER SEAT BELT SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 R57 18LG/GY DRIVER SEAT BELT SWITCH SENSE
2 R59 18LG/TN DRIVER SEAT BELT SWITCH GROUND
DRIVER SEAT BELT TENSIONER - YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
8W - 80 - 64 8W-80 CONNECTOR PIN-OUTSRS
Page 1034 of 2339
DVD SCREEN - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 X114 20GY/LB IGNITION RUN/ACC SIGNAL
2 X211 20YL/GY IGNITION SWITCH SENSE
3- -
4- -
5 X915 22GY/LB VIDEO RETURN
6 X515 22GY/OR VIDEO SIGNAL
7 X530 20GY/DB GROUND
8- -
9 X555 20VT/OR VIDEO PLAY SIGNAL
10 - -
11 - -
12 - -
DVD/CD CHANGER C1 - BLACK 16 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 E14 22OR/TN PANEL LAMPS DRIVER
4- -
5- -
6- -
7 A114 20GY/RD FUSED B(+) (I.O.D.)
8 X40 22GY/WT AUDIO OUT RIGHT
9 Z530 20GY/BK GROUND
10 - -
11 X112 20DG/GY IGNITION SWITCH SIGNAL
12 D25 20WT/VT PCI BUS
13 - -
14 - -
15 X140 22GY/OR COMMON AUDIO
16 X41 22DG/WT AUDIO OUT LEFT
DVD/CD CHANGER C2 - 12 WAY
CAV CIRCUIT FUNCTION
1 X114 20GY/LB IGNITION RUN/ACC SIGNAL
2 X211 20YL/GY IGNITION SWITCH SENSE
3- -
4- -
5 X915 22GY/LB VIDEO RETURN
6 X515 22GY/OR VIDEO SIGNAL
7 X530 20GY/DB GROUND
8- -
9- -
10 X555 20VT/OR VIDEO PLAY SIGNAL
11 - -
12 X955 20BK/GY SHIELD
RS8W-80 CONNECTOR PIN-OUTS8W-80-65
Page 1035 of 2339
EGR SOLENOID (3.3L) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 K34 18DB/LG EGR SOLENOID SIGNAL
2 F855 18PK/YL 5 VOLT SUPPLY
3 K900 18DB/DG SENSOR GROUND
4 Z335 18BK/DB GROUND
5- -
6 K35 18DB/VT EGR SOLENOID CONTROL
EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K35 20GY/YL EGR SOLENOID CONTROL
2 K342 16BR/WT ECM/PCM RELAY OUTPUT
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
NO. 1
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
8W - 80 - 66 8W-80 CONNECTOR PIN-OUTSRS
Page 1036 of 2339
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
33 - -
34 K4 20BK/LB SENSOR GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 T10 20DG/LG (EATX) TORQUE MANAGEMENT REQUEST SENSE
58 - -
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/DG SCI TRANSMIT (ECM)
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-67
Page 1037 of 2339
ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
80 - -
81 - -
82 - -
83 K24 20BR/LB (EATX) CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 T41 20DG/GY (EATX) TRS T41 SENSE
112 K119 20DB/LG (MTX) CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS
Page 1038 of 2339
ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
ENGINE COOLANT TEMP SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 20DB/DG SENSOR GROUND
2 K2 18VT/OR ECT SIGNAL
ENGINE OIL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
2 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
3 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
ENGINE OIL PRESSURE SWITCH (GAS) - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 G6 16VT/GY OIL PRESSURE SIGNAL
2- -
RS8W-80 CONNECTOR PIN-OUTS8W-80-69
Page 1039 of 2339
EVAP/PURGE SOLENOID (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K52 18DB/WT EVAP PURGE CONTROL
2 K70 18DB/BR EVAP PURGE RETURN
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG SENSOR GROUND
FLOOR CONSOLE LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 M27 18OR (FRONT POSITION) READING LAMPS DRIVER
1 F307 18OR (REAR POSITION/ACCES-
SORY RELAY POSITION)FUSED ACCESSORY RELAY OUTPUT
1 F307 18OR (REAR POSITION/BATTERY
POSITION)FUSED B(+)
2 Z746 16BK (FRONT POSITION) GROUND
2 Z747 16BK (REAR POSITION) GROUND
FLOOR CONSOLE POWER OUTLET (EXPORT) - RED 3 WAY
CAV CIRCUIT FUNCTION
1 A105 16RD (FRONT POSITION) FUSED B(+)
1 F307 16RD (REAR POSITION/ACCES-
SORY RELAY POSITION)FUSED ACCESSORY RELAY OUTPUT
1 F307 16RD (REAR POSITION/BATTERY
POSITION)FUSED B(+)
2- -
3 Z746 16BK (FRONT POSITION) GROUND
3 Z747 16BK (REAR POSITION) GROUND
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS
Page 1040 of 2339
FRONT BLOWER MODULE C1 (ATC) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1- -
2 Z134 12BK/OR GROUND
3 C56 20DB/LB BLOWER MOTOR CONTROL
4 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
FRONT BLOWER MODULE C2 (ATC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C7 12DB (EXCEPT EXPORT) HIGH SPEED BLOWER MOTOR
1 C7 12DG (EXPORT) HIGH SPEED BLOWER MOTOR
2 C70 12DB/YL (EXCEPT EXPORT) BLOWER MOTOR DRIVER
2 C70 12BK (EXPORT) BLOWER MOTOR DRIVER
FRONT CIGAR LIGHTER - RED/NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
1 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
2- -
3 Z736 18BK/YL GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-71