sensor CHRYSLER CARAVAN 2005 Service Manual

ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
80 - -
81 - -
82 - -
83 K24 20BR/LB (EATX) CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 T41 20DG/GY (EATX) TRS T41 SENSE
112 K119 20DB/LG (MTX) CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS

ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
ENGINE COOLANT TEMP SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 20DB/DG SENSOR GROUND
2 K2 18VT/OR ECT SIGNAL
ENGINE OIL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
2 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
3 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
ENGINE OIL PRESSURE SWITCH (GAS) - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 G6 16VT/GY OIL PRESSURE SIGNAL
2- -
RS8W-80 CONNECTOR PIN-OUTS8W-80-69

EVAP/PURGE SOLENOID (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K52 18DB/WT EVAP PURGE CONTROL
2 K70 18DB/BR EVAP PURGE RETURN
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG SENSOR GROUND
FLOOR CONSOLE LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 M27 18OR (FRONT POSITION) READING LAMPS DRIVER
1 F307 18OR (REAR POSITION/ACCES-
SORY RELAY POSITION)FUSED ACCESSORY RELAY OUTPUT
1 F307 18OR (REAR POSITION/BATTERY
POSITION)FUSED B(+)
2 Z746 16BK (FRONT POSITION) GROUND
2 Z747 16BK (REAR POSITION) GROUND
FLOOR CONSOLE POWER OUTLET (EXPORT) - RED 3 WAY
CAV CIRCUIT FUNCTION
1 A105 16RD (FRONT POSITION) FUSED B(+)
1 F307 16RD (REAR POSITION/ACCES-
SORY RELAY POSITION)FUSED ACCESSORY RELAY OUTPUT
1 F307 16RD (REAR POSITION/BATTERY
POSITION)FUSED B(+)
2- -
3 Z746 16BK (FRONT POSITION) GROUND
3 Z747 16BK (REAR POSITION) GROUND
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS

FRONT CONTROL MODULE - BLACK 49 WAY
CAV CIRCUIT FUNCTION
1 A1 B(+)
2 A1 B(+)
3 L43 LEFT LOW BEAM DRIVER
4 L34 RIGHT HIGH BEAM DRIVER
5 L33 LEFT HIGH BEAM DRIVER
6 L44 RIGHT LOW BEAM DRIVER
7- -
8 Z117, Z118, Z343, Z344 GROUND
9 A1 B(+)
10 FCM 10 HORN RELAY CONTROL
11 - -
12 P201 (EXCEPT EXPORT) ADJUSTABLE PEDALS RELAY CONTROL
13 FCM 13 PARK LAMP RELAY CONTROL
14 FCM 14 FRONT WIPER ON/OFF RELAY CONTROL
15 C41 (DIESEL) CABIN HEATER ASSIST CONTROL
16 W7 FRONT WIPER PARK SWITCH SENSE
17 X3 HORN SWITCH SENSE
18 W1 WASHER FLUID LEVEL SWITCH SENSE
19 FCM 19 FUSED IGNITION SWITCH OUTPUT (START)
20 FCM 20 FUSED (+)
21 L78 FUSED PARK LAMP RELAY OUTPUT (RIGHT)
22 D25 PCI BUS
23 G931 (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
24 - NOT USED
25 G31 (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
26 L13 (EXPORT) HEADLAMP ADJUST SIGNAL
27 F1, F2 FCM OUTPUT (UNLOCK-RUN-START)
28 - NOT USED
29 F100 ORC RUN ONLY DRIVER
30 FCM 30 FRONT/REAR BLOWER MOTOR RELAY CONTROL
31 FCM 31 DEFOGGER RELAY CONTROL
32 FCM 32 (EXPORT) HEADLAMP WASHER RELAY CONTROL
33 FCM 33 FRONT FOG LAMP RELAY CONTROL
34 FCM 34 FRONT WIPER HIGH/LOW RELAY CONTROL
35 FCM 35 ACCESSORY RELAY CONTROL (RUN-ACC)
36 B20 BRAKE FLUID LEVEL SWITCH SENSE
37 F20 FUSED IGNITION SWITCH OUTPUT (RUN-START)
38 A1 B(+) (WHEN IPM C5 CPA IS NOT ENGAGED)
39 T2 (MTX) TRS REVERSE SENSE
40 - NOT USED
41 L77 FUSED PARK LAMP RELAY OUTPUT (LEFT)
42 D123 FLASH PROGRAM ENABLE
43 Z116 GROUND
44 L50 (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
44 L50 (GAS) BRAKE LAMP SWITCH OUTPUT
45 W10 FRONT WASHER PUMP MOTOR CONTROL
46 W20 REAR WASHER PUMP MOTOR CONTROL
47 K32 BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
48 F201 ORC RUN-START DRIVER
49 - -
8W - 80 - 72 8W-80 CONNECTOR PIN-OUTSRS

FRONT INTRUSION SENSOR (UNITED KINGDOM)-3WAY
CAV CIRCUIT FUNCTION
1 G460 20DG/VT FRONT INTRUSION SENSOR SIGNAL
2- -
3 G946 20LG/VT SENSOR GROUND
FRONT READING LAMPS/SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 E15 20OR/DB (EXCEPT BASE) ASH/RECEIVER LAMP FEED
2 Z137 20BK/LB GROUND
3- -
4 M27 20YL/LB READING LAMPS DRIVER
5 M21 20YL/BR COURTESY LAMPS DRIVER
6- -
FUEL HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N1 16RD FUEL HEATER RELAY OUTPUT
2 Z201 18RD GROUND
FUEL INJECTOR NO. 1 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K11 16BR/YL INJECTOR CONTROL NO. 1
FUEL INJECTOR NO. 1 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-73

FUEL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
2 K78 20GY FUEL PRESSURE SENSOR SIGNAL
3 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 18BK/OR (GAS) GROUND
2 Z201 20BK/OR (DIESEL) GROUND
2 Z201 20BK/DB (GAS) GROUND
3 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 Z20 18BK (GAS) GROUND
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (GAS) GEN FIELD CONTROL
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSRS

GLOW PLUG RELAY (DIESEL) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A202 10RD/WT FUSED B(+)
2 K152 20DB/WT GLOW PLUG RELAY CONTROL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
4 K154 10BR/OR GLOW PLUG RELAY OUTPUT
HANDS FREE MODULE C1 - 22 WAY
CAV CIRCUIT FUNCTION
1 A114 18GY/RD FUSED(+) (I.O.D.)
2- -
3- -
4- -
5 X722 20BK/LB MICROPHONE 2 IN (+)
6- -
7- -
8- -
9- -
10 - -
11 - -
12 L1 20BK/WT (AUTOMATIC DAY/NIGHT
MIRROR)BACK-UP LAMP FEED
13 - -
14 - -
15 X730 20BK/VT VOICE RECOGNITION/PHONE SWITCH SIGNAL
16 X712 20BK/GY MICROPHONE 1 IN (+)
17 X792 20BK/WT MICROPHONE IN (-)
18 - -
19 - -
20 X793 20DB IGNITION RUN/ACC SIGNAL
21 X835 20BK SENSOR GROUND
22 Z530 18GY/BK (LUXURY) GROUND
HANDS FREE MODULE C2 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 X112 20DG/GY IGNITION RUN/ACC SIGNAL
2 D25 20WT/VT PCI BUS
3- -
4 X795 22GY/OR AUDIO GROUND
5 X704 22GY/WT RIGHT AUDIO OUTPUT
6 X160 20GY/YL FUSED B(+)
7 E14 22OR/TN PANEL LAMPS DRIVER
8- -
9 Z141 20BK/TN GROUND
10 X703 22DG/WT LEFT AUDIO OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-77

IGNITION COIL (3.3L/3.8L) - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 K18 16BR/OR COIL CONTROL NO. 3
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 16DB/DG COIL CONTROL NO. 1
4 K17 16DB/TN COIL CONTROL NO. 2
IGNITION SWITCH - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 G900 20VT/DB IGNITION SWITCH SENSE RETURN
2 G20 20VT/BR IGNITION SWITCH SENSE
3 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 F20 20PK/WT (LHD) FUSED IGNITION SWITCH OUTPUT (RUN-START)
4 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
5 A106 20LB/RD FUSED B(+)
INLET AIR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K21 18DB/LG IAT SIGNAL
2 K900 20DB/DG SENSOR GROUND
INPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T52 18DG/WT INPUT SPEED SENSOR SIGNAL
8W - 80 - 80 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C1 - 20 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 L43 18WT/DB LEFT LOW BEAM DRIVER
5 Z344 16BK/TN GROUND
6 L34 16WT/GY RIGHT HIGH BEAM DRIVER
7 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
8 L33 18WT/LG LEFT HIGH BEAM DRIVER
9 G31 18VT/LG (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
10 L44 16WT/TN RIGHT LOW BEAM DRIVER
11 - -
12 - -
13 Z343 18BK/LG GROUND
14 - -
15 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
16 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
17 - -
18 G931 18VT/BR (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
19 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
20 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 18DB/VT (GAS) RAD FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
8W - 80 - 82 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
INTEGRATED POWER MODULE C9 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 A116 14YL/RD (HIGHLINE AUDIO) FUSED B(+)
2 F20 18PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 20WT/LB LEFT FRONT TURN SIGNAL DIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER WINDOWS) FUSED ACCESSORY RELAY OUTPUT
9 A115 12YL/RD FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
KNOCK SENSOR (EXCEPT EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KS SIGNAL
2 K942 18BR/LG KS RETURN
RS8W-80 CONNECTOR PIN-OUTS8W-80-85