water pump CHRYSLER CARAVAN 2005 User Guide

CHRYSLER CARAVAN 2005 User Guide CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 User Guide

Page 238 of 2339

CHRYSLER CARAVAN 2005 User Guide COOLANT
DESCRIPTION - ENGINE COOLANT
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF

Page 242 of 2339

CHRYSLER CARAVAN 2005 User Guide INSTALLATION
(1) Install engine coolant temperature sensor (Fig.
6). Tighten sensor to 7 N´m (60 in. lbs.).
(2) Connect electrical connector to sensor (Fig. 6).
(3) Install ignition coil bracket (Fig

Page 247 of 2339

CHRYSLER CARAVAN 2005 User Guide DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - COOLING SYSTEM
PRESSURE CAP TESTING
Dip the pressure cap in water. Clean any deposits
off the vent valve or its seat and apply cap to end of
the Pressure

Page 251 of 2339

CHRYSLER CARAVAN 2005 User Guide WATER PUMP - 2.4L
DESCRIPTION
The water pump has a cast aluminum body and
housing with a stamped steel impeller. The water
pump bolts directly to the block (Fig. 22). The cylin-
der block to water pum

Page 252 of 2339

CHRYSLER CARAVAN 2005 User Guide (6) Install timing belt idler pulley and torque
mounting bolt to 61 N´m (45 ft. lbs.).
(7) Install the timing belt (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT AND SPROCKET(S)
- INSTALLATION).
(8)

Page 253 of 2339

CHRYSLER CARAVAN 2005 User Guide WATER PUMP - 3.3/3.8L
DESCRIPTION
The water pump has a die-cast aluminum body
and a plastic impeller. It bolts directly to the timing
chain case cover, using a rubber seal for sealing (Fig.
26). It is

Page 254 of 2339

CHRYSLER CARAVAN 2005 User Guide (8) Remove and discard the seal.
(9) Clean seal groove and sealing surfaces on
pump and timing chain case cover. Take care not to
scratch or gouge sealing surfaces.
CLEANING
Clean gasket mating surfac

Page 255 of 2339

CHRYSLER CARAVAN 2005 User Guide (7) Install drive belt shield.
(8) Fill the cooling system. (Refer to 7 - COOLING
- STANDARD PROCEDURE)
WATER PUMP INLET TUBE -
2.4L
DESCRIPTION
The 2.4L engine uses a metal tube to connect the
engine

Page 256 of 2339

CHRYSLER CARAVAN 2005 User Guide WATER PUMP INLET TUBE -
3.3/3.8L
REMOVAL
(1) Drain the cooling system. (Refer to 7 - COOL-
ING - STANDARD PROCEDURE)
(2) Raise vehicle on hoist and remove the belt
splash shield.
(3) Remove the radiat

Page 583 of 2339

CHRYSLER CARAVAN 2005 User Guide Component Page
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Inst
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