body CHRYSLER CARAVAN 2005 Service Manual

8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch............... 8W-80-6
A/C Pressure Sensor.................. 8W-80-6
A/C-Heater Control C1 (MTC).......... 8W-80-6
A/C-Heater Control C2 (MTC).......... 8W-80-7
Accelerator Pedal Position Sensor
(Diesel).......................... 8W-80-7
Adjustable Pedals Motor
(Except Export)................... 8W-80-7
Adjustable Pedals Relay (Except
Export/Except Memory)............. 8W-80-8
Adjustable Pedals Sensor
(Except Export)................... 8W-80-8
Adjustable Pedals Switch
(Except Export)................... 8W-80-8
Ambient Temperature Sensor........... 8W-80-8
Amplifier C1 (Highline Audio).......... 8W-80-9
Amplifier C2 (Highline Audio).......... 8W-80-9
ATC Remote Sensor (ATC)............ 8W-80-10
Auto Temp Control C1............... 8W-80-10
Auto Temp Control C2............... 8W-80-10
Auto Temp Control C3............... 8W-80-11
Back-Up Lamp Switch (MTX).......... 8W-80-11
Battery Temperature Sensor........... 8W-80-11
Belt Tension Sensor
(Occupant Sensing)................ 8W-80-11
Blower Motor Resistor C1 (MTC)....... 8W-80-12
Blower Motor Resistor C2 (MTC)....... 8W-80-12
Body Control Module C1.............. 8W-80-12
Body Control Module C2.............. 8W-80-13
Body Control Module C3.............. 8W-80-14
Body Control Module C4.............. 8W-80-15
Body Control Module C5.............. 8W-80-16
Boost Pressure Sensor (Diesel)......... 8W-80-16
Brake Fluid Level Switch............. 8W-80-17
Brake Lamp Switch................. 8W-80-17
Brake Transmission Shift Interlock
Solenoid........................ 8W-80-17
C100............................. 8W-80-17
C100............................. 8W-80-18
C101 (Diesel)...................... 8W-80-18
C101 (Diesel)...................... 8W-80-19
C101 (Gas)........................ 8W-80-19
C101 (Gas)........................ 8W-80-19
C102 (Gas)........................ 8W-80-19
C102 (Gas)........................ 8W-80-20
C103 (Diesel)...................... 8W-80-20
C103 (Diesel)...................... 8W-80-20
C104 (Except Export)................ 8W-80-20
C104 (Except Export)................ 8W-80-21
C106 (Export)...................... 8W-80-21
C106 (Export)...................... 8W-80-21
C107 (Export)...................... 8W-80-21Component Page
C107 (Export)...................... 8W-80-22
C111(EATX)....................... 8W-80-22
C111(EATX)....................... 8W-80-22
C112 (Gas)........................ 8W-80-22
C112 (Gas)........................ 8W-80-22
C200............................. 8W-80-23
C200............................. 8W-80-25
C202............................. 8W-80-27
C202............................. 8W-80-27
C204 (Premium).................... 8W-80-27
C204 (Premium).................... 8W-80-28
C206 (Except Base).................. 8W-80-28
C206 (Except Base).................. 8W-80-28
C207 (DVD)....................... 8W-80-28
C207 (Hands Free).................. 8W-80-29
C300 (LHD)....................... 8W-80-29
C300 (LHD)....................... 8W-80-29
C300 (RHD)....................... 8W-80-30
C300 (RHD)....................... 8W-80-30
C301 (Luxury/Export)................ 8W-80-30
C301 (Luxury/Export)................ 8W-80-30
C302 (Export)...................... 8W-80-31
C302 (Export)...................... 8W-80-31
C302 (Luxury/Except Export).......... 8W-80-31
C302 (Luxury/Except Export).......... 8W-80-31
C303 (LHD)....................... 8W-80-32
C303 (LHD)....................... 8W-80-32
C303 (RHD)....................... 8W-80-32
C303 (RHD)....................... 8W-80-33
C304 (LHD)....................... 8W-80-33
C304 (LHD)....................... 8W-80-33
C305............................. 8W-80-33
C305............................. 8W-80-34
C306 (RHD)....................... 8W-80-34
C306 (RHD)....................... 8W-80-34
C307............................. 8W-80-34
C307............................. 8W-80-35
C308 (Except Side Airbag)............ 8W-80-35
C308 (Side Airbag).................. 8W-80-35
C308 (Except Side Airbag)............ 8W-80-36
C308 (Side Airbag).................. 8W-80-36
C309 (Side Airbag).................. 8W-80-36
C309 (Side Airbag).................. 8W-80-37
C309 (Except Side Airbag)............ 8W-80-37
C309 (Except Side Airbag)............ 8W-80-37
C310 (Front Console)................ 8W-80-38
C310 (Front Console)................ 8W-80-38
C311 (3 Zone HVAC/Except
Side Airbag)..................... 8W-80-38
C311 (3 Zone HVAC/Except
Side Airbag)..................... 8W-80-38
C311 (3 Zone HVAC/Side Airbag)....... 8W-80-39
RS8W-80 CONNECTOR PIN-OUTS8W-80-1

BLOWER MOTOR RESISTOR C1 (MTC) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 C75 12DB/GY (EXPORT) BLOWER MOTOR HIGH DRIVER
2 C75 12DB/GY (EXCEPT EXPORT) BLOWER MOTOR HIGH DRIVER
2 C74 12DB/WT (EXPORT) BLOWER MOTOR M3 DRIVER
3 C73 14DB/VT BLOWER MOTOR M2 DRIVER
4 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
5 C72 16DB/OR BLOWER MOTOR M1 DRIVER
6 C71 16DB/BR BLOWER MOTOR LOW DRIVER
BLOWER MOTOR RESISTOR C2 (MTC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C70 12DG REAR BLOWER HIGH SPEED
2 C7 12BK HIGH SPEED BLOWER MOTOR
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 A701 16BR/RD FUSED B(+) (HAZARD)
3 Z100 12BK/TN GROUND
4- -
5 A101 12VT/RD FUSED B(+)
6- -
8W - 80 - 12 8W-80 CONNECTOR PIN-OUTSRS

BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY
CAV CIRCUIT FUNCTION
1 L61 20WT/LB LEFT FRONT TURN SIGNAL DRIVER
2 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 G25 22VT/TN LIFTGATE SWITCH MUX
7 A114 18GY/RD FUSED B(+) (I.O.D.)
8- -
9 L1 18WT/LG BACK-UP LAMP FEED
10 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
11 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
12 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
13 - -
14 - -
15 Z15 18BK/TN GROUND
16 G920 20VT/YL (MEMORY) MEMORY SELECT SWITCH RETURN
17 G153 20VT/DG (POWER LIFTGATE) LIFTGATE MODULE WAKE UP SIGNAL
18 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
19 Z10 18BK/TN GROUND
20 P5 20TN/OR LEFT SLIDING DOOR UNLOCK DRIVER
21 P164 18LG/DB (EXPORT) PASSENGER FOLDING MIRROR RELAY INPUT
22 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
23 - -
24 G200 20VT/BR (MEMORY) MEMORY SELECT SWITCH MUX
25 M22 20YL/OR COURTESY LAMPS DRIVER
26 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
27 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
28 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
29 P159 20TN/DG (EXPORT) DRIVER FOLDING MIRROR FOLD DRIVER
30 P174 20TN/LB (EXPORT) RIGHT FOLDING MIRROR UNFOLD DRIVER
31 P171 20TN/YL (EXPORT) LEFT FOLDING MIRROR UNFOLD DRIVER
32 W13 18BR/LG REAR WIPER MOTOR CONTROL
33 - -
34 L38 20WT/YL (EXPORT) REAR FOG LAMP SWITCH OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-13

BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAY
CAV CIRCUIT FUNCTION
1 G23 22VT/DB (POWER SLIDING
DOOR)SLIDING DOORS OVERHEAD SWITCH MUX
2 D123 20WT/BR FLASH PROGRAM ENABLE
3 G152 22VT/GY (POWER SLIDING
DOOR)RIGHT SLIDING DOOR WAKE UP SIGNAL
4 G151 22VT/BR (POWER SLIDING
DOOR)LEFT SLIDING DOOR WAKE UP SIGNAL
5 G76 20VT/YL RIGHT SLIDING DOOR AJAR SWITCH SENSE
6 G75 20VT (LHD) LEFT FRONT DOOR AJAR SWITCH SENSE
6 G74 20VT/WT (RHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
7 G74 20VT/WT (LHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
7 G75 20VT (RHD) LEFT FRONT DOOR AJAR SWITCH SENSE
8 G77 22VT/GY LEFT SLIDING DOOR AJAR SWITCH SENSE
9 E10 20OR/DG (3 ZONE HVAC) PANEL LAMPS DRIVER
10 - -
11 L162 20WT/VT (EXPORT) RIGHT SIDE REPEATER LAMP FEED
12 G42 22VT/YL (POWER SLIDING
DOOR)RIGHT SLIDING DOOR PILLAR SWITCH MUX
13 - -
14 G163 20VT/LB (EXPORT) LEFT CYLINDER LOCK SWITCH MUX
15 G162 20VT/TN (EXPORT) RIGHT CYLINDER LOCK SWITCH MUX
16 L50 18WT/TN (EXCEPT EXPORT) BRAKE LAMP SWITCH OUTPUT
17 F503 20WT/PK (EXCEPT BASE) FUSED IGNITION SWITCH OUTPUT (RUN)
18 G41 22VT/DG (POWER SLIDING
DOOR)LEFT SLIDING DOOR PILLAR SWITCH MUX
19 L163 20WT/BR (EXPORT) LEFT SIDE REPEATER LAMP FEED
20 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
21 G161 20VT/DG (LHD) LEFT DOOR LOCK SWITCH MUX
21 G160 20VT/LG (RHD) RIGHT DOOR LOCK SWITCH MUX
22 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
22 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
23 D25 20WT/VT PCI BUS
24 - -
25 M11 20YL/VT COURTESY LAMPS DRIVER
26 P31 20TN/YL (POWER RELEASE) LIFTGATE RELEASE DRIVER
27 - -
28 - -
29 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
30 G70 22VT/LB (EXPORT) HOOD AJAR SWITCH SENSE
31 F500 18DG/PK (ABS) FUSED IGNITION SWITCH OUTPUT (RUN)
32 - -
33 M21 20YL/BR COURTESY LAMPS DRIVER
34 M27 20YL/LB READING LAMPS DRIVER
8W - 80 - 14 8W-80 CONNECTOR PIN-OUTSRS

BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY
CAV CIRCUIT FUNCTION
1- -
2 E12 20OR/GY PANEL LAMPS DRIVER
3 E19 20OR/BR (AUTOMATIC HEAD-
LAMPS)HEADLAMP SWITCH DIMMER SIGNAL
4- -
5 G150 22VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
6- -
7 P162 20LG/DG (EXPORT) PASSENGER FOLDING MIRROR RELAY CONTROL
8- -
9 L161 20WT/LG LEFT TURN INDICATOR DRIVER
10 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
11 E14 20OR/TN PANEL LAMPS DRIVER
12 E13 20OR/WT PANEL LAMPS DRIVER
13 X920 22GY/OR (REMOTE AUDIO) RADIO CONTROL MUX RETURN
14 G900 20VT/DB IGNITION SWITCH SENSE RETURN
15 - -
16 - -
17 L160 20WT/TN RIGHT TURN INDICATOR DRIVER
18 - -
19 - -
20 - -
21 - -
22 G902 22VT/LB MULTI-FUNCTION SWITCH MUX RETURN
23 - -
24 - -
25 - -
26 - -
27 - -
28 - -
29 - -
30 - -
31 - -
32 B27 20DG/WT (TRACTION CONTROL) TRACTION CONTROL SWITCH SENSE
33 P136 20TN/YL (EXPORT) FOLDING MIRROR SWITCH SENSE
34 G26 22VT/OR CHIME DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-15

BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAY
CAV CIRCUIT FUNCTION
1 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
1 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9- -
10 G20 20VT/BR IGNITION SWITCH SENSE
11 - -
12 - -
13 - -
14 - -
15 - -
16 G926 22VT/WT (ATC/EXPORT MTC) REAR WIPER SWITCH MUX RETURN
17 L900 22WT/YL HEADLAMP SWITCH MUX RETURN
18 L307 20WT/BR HEADLAMP SWITCH MUX
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
25 L36 20WT/DB (EXPORT) REAR FOG LAMP INDICATOR DRIVER
26 X20 22GY/WT (REMOTE AUDIO) RADIO CONTROL MUX
27 G194 22VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
28 W26 22BR/DB (PREMIUM/LUXURY/
EXPORT)REAR WIPER SWITCH MUX
29 W52 22BR/YL FRONT WIPER SWITCH MUX
30 E2 22OR/BR PANEL LAMPS DIMMER SIGNAL
31 L305 20WT/LB TURN SIGNAL SWITCH MUX
32 - -
33 - -
34 L39 22WT/OR (HIGHLINE) FRONT FOG LAMP INDICATOR DRIVER
BOOST PRESSURE SENSOR (DIESEL)-4WAY
CAV CIRCUIT FUNCTION
1 K121 20DB BOOST PRESSURE SENSOR GROUND
2 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
3 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
4 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
8W - 80 - 16 8W-80 CONNECTOR PIN-OUTSRS

BRAKE FLUID LEVEL SWITCH-2WAY
CAV CIRCUIT FUNCTION
1 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
2 Z420 20BK/OR GROUND
BRAKE LAMP SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 A103 18GY/RD FUSED B(+)
2 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
2 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
3 V30 20VT/WT (GAS) S/C BRAKE SWITCH OUTPUT
4 V32 20VT/YL (GAS) SPEED CONTROL SUPPLY
5 Z429 20BK/OR GROUND
6 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
2 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
C100 - BLACK (BODY SIDE)
CAV CIRCUIT
1 D21 20WT/DG
2 D123 20WT/BR
3 D15 20DG/YL (DIESEL)
3 D20 20WT/LG (GAS)
4 R80 20VT/LB (DIESEL)
4 T141 20YL/OR (GAS MTX EXPORT)
5 Z111 20BK/WT
6 N1 16DB/OR (DIESEL)
6 G31 18VT/LG (GAS/EXCEPT SIDE AIRBAG)
6 G31 18WT/LG (GAS/SIDE AIRBAG)
7 N2 18DB/YL (DIESEL)
7 D15 20DG/YL (GAS)
8 K22 20OR/DB (DIESEL)
8 V32 20VT/YL (GAS)
9 B29 20DG/WT
10 V37 20VT
11 R82 20WT/LB (DIESEL)
11 V30 20VT/WT (GAS)
12 K900 20DB/DG
13 B1 18DG/OR (ABS)
14 B2 18DG/LB (ABS)
RS8W-80 CONNECTOR PIN-OUTS8W-80-17

C100 - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 D21 20WT/DG (2.4L/DIESEL)
1 D21 20WT/BR (3.3L/3.8L)
2 D123 20WT/BR (2.4L EATX)
2 D123 20WT/OR (3.3L/3.8L)
3 D15 20DG/YL (DIESEL EATX)
3 D20 20WT/LG (GAS)
4 R80 18VT/LB (DIESEL)
4 T141 18YL (GAS MTX EXPORT)
5 Z111 20BK/WT
6 N1 18DB/OR (DIESEL)
6 G31 18VT/LG (GAS)
7 N2 18DB/YL (DIESEL)
7 D15 18DG/YL (GAS EATX)
8 K22 20OR/DB (DIESEL)
8 V32 18VT/YL (GAS)
9 B29 20DG/WT (DIESEL)
9 B29 18DG/WT (GAS)
10 V37 20VT/TN (DIESEL)
10 V37 18VT (GAS)
11 R82 18WT/LB (DIESEL)
11 V30 20VT/WT (GAS)
12 K900 20DB/DG
13 B1 18DG/OR (ABS)
14 B2 18DG/LB (ABS)
C101 (DIESEL) - LT. GRAY (BODY SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2 K23 20BR/WT (EATX)
3 F853 20LG/PK
4 K119 20DB/LG (MTX)
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB
9 F852 20VT/PK
10 K151 20WT
8W - 80 - 18 8W-80 CONNECTOR PIN-OUTSRS

C101 (DIESEL) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 L50 20WT/TN
2 K23 20BR/OR (EATX)
3 F853 20LG/PK
4 K119 20DB/LG (MTX)
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB
9 F852 20VT/PK
10 K151 20WT
C101 (GAS) - LT. GRAY (BODY SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2 B4 18DG/GY
3 B3 18DG/YL
4 F500 18DG/PK
C101 (GAS) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2 B4 18DG/GY
3 B3 18DG/YL
4 F500 18DG/PK
C102 (GAS) - BLACK (FUEL RAIL SIDE)
CAV CIRCUIT
1 K11 16BR/YL (2.4L)
1 K342 16BR/WT (3.3L/3.8L)
2 K12 16BR/DB (2.4L)
2 K1 18VT/BR (3.3L/3.8L)
3 K13 16BR/LB (2.4L)
3 K11 16BR/YL (3.3L/3.8L)
4 K14 16BR/TN (2.4L)
4 K12 16BR/DB (3.3L/3.8L)
5 K342 16BR/WT (2.4L)
5 K13 16BR/LB (3.3L/3.8L)
6 K900 18DB/DG (2.4L)
6 K14 16BR/TN (3.3L/3.8L)
7 K2 18VT/OR (2.4L)
7 K900 18DB/DG (3.3L/3.8L)
8 K1 18VT/BR (2.4L)
8 K38 16BR/OR (3.3L/3.8L)
9 K58 16BR/VT (3.3L/3.8L)
10 F855 18PK/YL
RS8W-80 CONNECTOR PIN-OUTS8W-80-19

C107 (EXPORT) - BLACK/YELLOW (COMPONENT
SIDE)
CAV CIRCUIT
1 L44 16WT
2 L34 16GY
3 L78 16BK
4 L60 16YL
5 Z344 16BR
6 L13 16RD
7 Z203 16BR
8 Z378 18BK/TN
C111 (EATX) - LT. GRAY (ENGINE SIDE)
CAV CIRCUIT
1 Z133 16BK/LG
2 T15 18YL/BR
3-
4 Z133 16BK/LG
5 T16 18YL/OR
6-
C111 (EATX) - LT. GRAY (TRANSMISSION SIDE)
CAV CIRCUIT
1 Z133 16BK/LG
2 T15 18YL/BR
3-
4 Z133 16BK/LG
5 T16 18YL/OR
6-
C112 (GAS) - BLACK (BODY SIDE)
CAV CIRCUIT
1 R80 20VT/LB
2 R82 20WT/LB
3 G31 18VT/LG (EXCEPT OCCUPANT
SENSING)
3 G31 18WT/LG (OCCUPANT SENSING)
4 K900 20DB/DG
C112 (GAS) - BLACK (FRONT END LIGHTING
SIDE)
CAV CIRCUIT
1 R80 18VT/LB
2 R82 18WT/LB
3 G31 18VT/LG
4 K900 18DB/DG
8W - 80 - 22 8W-80 CONNECTOR PIN-OUTSRS