airbag off CHRYSLER CARAVAN 2005 Owner's Guide

WARNING: TO AVOID PERSONAL INJURY OR
DEATH ON VEHICLES EQUIPPED WITH THE OCCU-
PANT CLASSIFICATION SYSTEM (OCS), ONLY THE
OCCUPANT CLASSIFICATION MODULE (OCM) AND
THE SEAT CUSHION TRIM MAY BE SERVICED SEP-
ARATELY. ALL OTHER COMPONENTS OF THE PAS-
SENGER SIDE FRONT SEAT CUSHION ASSEMBLY
MUST BE SERVICED ONLY AS A COMPLETE FAC-
TORY-CALIBRATED, ASSEMBLED AND TAMPER-EV-
IDENT SERVICE REPLACEMENT PACKAGE. THIS
PACKAGE INCLUDES THE FRAME, SPRINGS, PAD,
BLADDER, SENSOR, FOAM, WIRING AND A CALI-
BRATED OCM. WHEN INSTALLING THIS PACKAGE
ALWAYS REPLACE ALL OF THE EXISTING COMPO-
NENTS WITH THE NEW COMPONENTS AS A UNIT.
DO NOT ATTEMPT TO SEPARATE OR DISCONNECT
ANY OF THE NEW OCS COMPONENTS IN THE SER-
VICE REPLACEMENT PACKAGE FROM EACH
OTHER, AND DO NOT ATTEMPT TO REUSE ANY OF
THE REPLACED COMPONENTS IN THIS OR ANY
OTHER VEHICLE. FAILURE TO TAKE THE PROPER
PRECAUTIONS COULD RESULT IN FAILURE OF
THE PASSENGER AIRBAG TO DEPLOY WHEN
REQUIRED, OR IN PASSENGER AIRBAG DEPLOY-
MENT WHEN NOT REQUIRED.
(1) Place seat back into position.
(2) Install both pivot bolts attaching seat back
frame to seat track (Fig. 16). Tighten bolts to 48 N´m
(35 ft. lbs.) torque.
(3) Install nut attaching the recliner to the seat
back frame. Tighten nut to 12 N´m (105 in. lbs.)
torque.
(4) Install both seat cushion side covers. (Refer to
23 - BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - INSTALLATION).
(5) Install the lumbar adjustment lever.
(6) Install the seat back recliner lever.
(7) Install the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION).
(8) Install headrest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - INSTALLATION).
FRONT SEAT BACK ASSIST
STRAP
REMOVAL
(1) Using a small screw driver, pry screw plugs
from ends of assist strap (Fig. 17).
(2) Remove screws attaching assist strap to seat
back.
(3) Remove assist strap from vehicle.
INSTALLATION
(1) Place assist strap in position on vehicle.(2) Install screws attaching assist strap to seat
back. Tighten screws to 7.0 N´m (60 in. lbs.).
(3) Insert screw plugs into ends of assist strap
(Fig. 17).
FRONT SEAT BACK PANEL
REMOVAL
(1) Remove the screws (Fig. 18).
(2) Tip the top of the panel away from the seat
back and lift off the hooks at the bottom to remove.
Fig. 17 FRONT SEAT BACK ASSIST STRAP
1 - ASSIST STRAP
2 - SCREW PLUG
3 - SEAT BACK
Fig. 18 FRONT SEAT BACK PANEL - TYPICAL
1 - SCREWS
2 - SEAT BACK PANEL
3 - SEAT BACK
23 - 112 SEATSRS
FRONT SEAT BACK (Continued)

whenever the ignition switch is in the On position
and the A/C-heater control power is turned on.
The blower motor receives battery current when-
ever the front blower motor relay is energized. The
front blower motor relay output circuit is protected
by a fuse in the Integrated Power Module (IPM)
located in the engine compartment near the battery.
In the manual heater-A/C system, the blower motor
speed is controlled by regulating the path to ground
through the blower control switch and the blower
motor resistor. In the ATC system, the blower motor
speed is controlled by an electronic blower motor
power module, which uses a pulse width modulated
input from the ATC module and feedback from the
blower motor to regulate the blower motor ground
path it provides. The blower motor and wheel are
used to control the velocity of air moving through the
HVAC housing by spinning the blower wheel within
the housing at the selected speed or, in the ATC sys-
tem, at the selected or programmed speed.
DIAGNOSIS AND TESTING
FRONT BLOWER MOTOR
BLOWER MOTOR INOPERATIVE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring, diagrams, proper wire and con-
nector repair procedures, further details on wire
harness routing and retention, as well as pin-out and
location views for the various wire harness connec-
tors, splices and grounds.BLOWER MOTOR ELECTRICAL DIAGNOSIS
(1) Check the fuse (Fuse 10 - 40 ampere) in the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(2) Turn the ignition switch to the On position. Be
certain that the A/C-heater control power is turned
on. Check for battery voltage at the fuse (Fuse 10 -
40 ampere) in the IPM. If OK, go to Step 3. If not
OK, check the front blower motor relay.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the front HVAC wire harness connector
for the front blower motor resistor block (Manual
Temperature Control) or the front blower motor
power module (Automatic Temperature Control) from
the resistor or module connector receptacle. Recon-
nect the battery negative cable. Turn the ignition
switch to the On position. Be certain that the A/C-
heater control power is turned on. Check for battery
voltage at the fused front blower motor relay output
circuit cavity of the front HVAC wire harness connec-
tor for the front blower motor resistor block (MTC) or
the front blower motor power module (ATC). If OK,
go to Step 4. If not OK, repair the open fused front
blower motor relay output circuit to the IPM as
required.
(4) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the front blower motor pigtail wire con-
nector from the connector receptacle of the front
blower motor resistor block (MTC) or the front
blower motor power module (ATC). Use jumper wires
to connect a battery and ground feeds to the blower
motor pigtail wire connector. The blower motor
should operate. If OK with MTC, proceed to diagno-
sis of the front blower motor resistor block (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS
- FRONT/BLOWER MOTOR RESISTOR - DIAGNO-
SIS AND TESTING). If OK with ATC, use a DRBIII
scan tool to diagnose the front blower motor power
module. Refer to Body Diagnostic information. If not
OK with MTC or ATC, replace the faulty front blower
motor.
BLOWER MOTOR NOISE OR VIBRATION
Refer to the Blower Motor Noise/Vibration Diagno-
sis chart for basic checks of the blower motor when a
vibration or noise is present (Fig. 7).
24 - 46 DISTRIBUTION - FRONTRS
BLOWER MOTOR (Continued)

COVER - RIGHT - INSTALLATION,CYLINDER HEAD ..................... 9-106
COVER - RIGHT - REMOVAL, CYLINDER HEAD .............................. 9-106
COVER/FOAM - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT
BACK ............................. 23-133
COVER/FOAM - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT
BACK ............................. 23-133
COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT
BACK ............................. 23-156
COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT
CUSHION .......................... 23-159
COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT
BACK ............................. 23-155
COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT
CUSHION .......................... 23-159
COVER/FOAM -SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT
CUSHION .......................... 23-136
COVER/FOAM -SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT
CUSHION .......................... 23-136
COVER(S) - DESCRIPTION, CYLINDER HEAD .............................. 9-105
COVER(S) - INSTALLATION, TIMING BELT ............................... 9-64
COVERS - QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT BACK
HINGE ............................ 23-146
COVERS - QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT BACK HINGE. . . 23-146
COVER(S) - REMOVAL, TIMING BELT ......9-63
COWL GRILLE - INSTALLATION .........23-50
COWL GRILLE - REMOVAL .............23-50
COWL TRIM - INSTALLATION ...........23-88
COWL TRIM - REMOVAL ...............23-88
C-PILLAR - INSTALLATION, SEAT BELT HEIGHT ADJUSTE R-BOR............. 8O-38
C-PILLAR - REMOVAL, SEAT BELT HEIGHT ADJUSTE R-BOR............. 8O-38
C-PILLAR TRIM - INSTALLATION ........23-88
C-PILLAR TRIM - REMOVAL ............23-88
CRADLE CROSSMEMBER - DESCRIPTION, FRONT .................13-14
CRADLE CROSSMEMBER THREAD REPAIR - DESCRIPTION, FRONT .........13-14
CRANK - INSTALLATION, WINDOW .......23-21
CRANK - REMOVAL, WINDOW ..........23-21
CRANKSHAFT - INSPECTION .............9-38
CRANKSHAFT - INSTALLATION ...........9-39
CRANKSHAFT - REMOVAL ..............9-37
CRANKSHAFT END PLAY - STANDARD PROCEDURE ......................... 9-37
CRANKSHAFT END PLAY - STANDARD PROCEDURE, MEASURING .............9-128
CRANKSHAFT MAIN BEARINGS - INSTALLATION ....................... 9-127
CRANKSHAFT MAIN BEARINGS - REMOVAL .......................... 9-127
CRANKSHAFT OIL SEAL - FRONT - INSTALLATION ................... 9-130,9-42
CRANKSHAFT OIL SEAL - FRONT - REMOVAL ...................... 9-130,9-41
CRANKSHAFT OIL SEAL - REAR - INSTALLATION ................... 9-131,9-42
CRANKSHAFT OIL SEAL - REAR - REMOVAL ...................... 9-131,9-42
CRANKSHAFT POSITION SENSOR - DESCRIPTION ....................... 14-29
CRANKSHAFT POSITION SENSOR - OPERATION ......................... 14-29
CRANKSHAFT POSITION SENSOR - REMOVAL .......................... 14-30
CRANKSHAFT REAR OIL SEAL RETAINER - INSTALLATION ..................... 9-132
CRANKSHAFT REAR OIL SEAL RETAINER - REMOVAL ......................... 9-132
CRANKSHAFT SPROCKET - INSTALLATION ................... 9-160,9-67
CRANKSHAFT SPROCKET - REMOVAL ....9-159,
9-66 CROSSBAR - INSTALLATION, LUGGAGE
RACK .............................. 23-59
CROSSBAR - REMOVAL, LUGGAGE RACK . 23-58
CROSSMEMBER - DESCRIPTION, FRONT CRADLE ............................ 13-14
CROSSMEMBER - INSTALLATION, UPPER RADIATOR .................... 23-56
CROSSMEMBER - REMOVAL, UPPER RADIATOR .......................... 23-56
CROSSMEMBER MOUNT BUSHINGS - INSTALLATION, FRONT ................13-17
CROSSMEMBER MOUNT BUSHINGS - REMOVAL, FRONT .................... 13-17
CROSSMEMBER THREAD REPAIR - DESCRIPTION, FRONT CRADLE .........13-14
CROSS-OVER PIPE - 3.3/3.8L - INSTALLATION ........................ 11-6
CROSS-OVER PIPE - 3.3/3.8L - REMOVAL ........................... 11-6
CUP HOLDER - FOLD-IN-FLOOR - INSTALLATION, SIDE SHIELD ..........23-160
CUP HOLDER - FOLD-IN-FLOOR - REMOVAL, SIDE SHIELD ..............23-160
CUP HOLDER - INSTALLATION ..........23-65
CUP HOLDER - INSTALLATION, QUAD BUCKET SEAT SIDE SHIELD - NO .......23-143
CUP HOLDER - REMOVAL ..............23-65
CUP HOLDER - REMOVAL, QUAD BUCKET SEAT SIDE SHIELD - NO .......23-143
CURB HEIGHT MEASUREMENT - STANDARD PROCEDURE ................2-55
CURTAIN AIRBAG - DESCRIPTION .......8O-12
CURTAIN AIRBAG - INSTALLATION .......8O-16
CURTAIN AIRBAG - OPERATION .........8O-13
CURTAIN AIRBAG - REMOVAL ..........8O-14
CUSHION - INSTALLATION, FRONT SEAT . 23-118
CUSHION - INSTALLATION, QUAD SEAT . . 23-141
CUSHION - INSTALLATION, STABILIZER BAR.................................2-4
CUSHION - OCS - INSTALLATION, FRONT SEAT ............................. 23-120
CUSHION - OCS - REMOVAL, FRONT SEAT ............................. 23-119
CUSHION - REMOVAL, FRONT SEAT .....23-117
CUSHION - REMOVAL, QUAD SEAT .....23-141
CUSHION - REMOVAL, STABILIZER BAR ....2-4
CUSHION COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT . . . 23-144
CUSHION COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT .......23-144
CUSHION COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-159
CUSHION COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-159
CUSHION COVER/FOAM -SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-136
CUSHION COVER/FOAM -SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-136
CUSHION PAN PANEL-THIRD ROW - FOLD-IN-FLOOR - INSTALLATION,
BOTTOM OF SEAT ................... 23-152
CUSHION PAN PANEL-THIRD ROW - FOLD-IN-FLOOR - REMOVAL, BOTTOM
OF SEAT........................... 23-152
CUSHION SIDE COVER - INSTALLATION, FRONT SEAT ....................... 23-121
CUSHION SIDE COVER - OCS - INSTALLATION, FRONT SEAT ..........23-122
CUSHION SIDE COVER - OCS - REMOVAL, FRONT SEAT ..............23-121
CUSHION SIDE COVER - REMOVAL, FRONT SEAT ....................... 23-120
CUSHION SIDE SHIELD - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION,
SEAT ............................. 23-138
CUSHION SIDE SHIELD - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ....23-138
CV BOOT - INNER - INSTALLATION ........3-7
CV BOOT - INNER - REMOVAL ............3-6
CV BOOT - OUTER - INSTALLATION .......3-11
CV BOOT - OUTER - REMOVAL ...........3-10
CYCLE, STANDARD PROCEDURE - POWER LIFTGATE LEARN ...............8N-8
CYCLE, STANDARD PROCEDURE - POWER SLIDING DOOR LEARN .........8N-48
CYLINDER - DESCRIPTION, KEY/LOCK ....19-20
CYLINDER - DESCRIPTION, STANDARD 4 . . . 8I-9
CYLINDER - INSTALLATION, KEY/LOCK . . . 19-20CYLINDER - INSTALLATION, LOCK . . 23-19,23-42
CYLINDER - INSTALLATION, SUPPORT
....23-43
CYLINDER - OPERATION, KEY/LOCK ......19-20
CYLINDER - REMOVAL, KEY/LOCK .......19-20
CYLINDER - REMOVAL, LOCK ......23-19,23-42
CYLINDER - REMOVAL, SUPPORT .......23-42
CYLINDER BLEEDING - STANDARD PROCEDURE, MASTER .................5-36
CYLINDER BORE FITTING - STANDARD PROCEDURE, PISTON TO ...............9-44
CYLINDER BORE HONING - STANDARD PROCEDURE .................... 9-115,9-36
CYLINDER COMBUSTION PRESSURE LEAKAGE TEST - DIAGNOSIS AND
TESTING ......................... 9-85,9-9
CYLINDER COMPRESSION PRESSURE TEST - DIAGNOSIS AND TESTING .....9-85,9-9
CYLINDER (FLUID RESERVOIR) - ASSEMBLY, MASTER ................... 5-39
CYLINDER (FLUID RESERVOIR) - DISASSEMBLY, MASTER ................5-38
CYLINDER HEAD - CLEANING .......9-103,9-26
CYLINDER HEAD - DESCRIPTION ....9-102,9-25
CYLINDER HEAD - INSPECTION .....9-104,9-27
CYLINDER HEAD - INSTALLATION . . . 9-104,9-27
CYLINDER HEAD - REMOVAL .......9-103,9-26
CYLINDER HEAD COVER - CLEANING ......9-31
CYLINDER HEAD COVER - INSPECTION ....9-31
CYLINDER HEAD COVER - INSTALLATION ......................... 9-32
CYLINDER HEAD COVER - LEFT - INSTALLATION ....................... 9-107
CYLINDER HEAD COVER - LEFT - REMOVAL .......................... 9-107
CYLINDER HEAD COVER - REMOVAL ......9-31
CYLINDER HEAD COVER - RIGHT - INSTALLATION ....................... 9-106
CYLINDER HEAD COVER - RIGHT - REMOVAL .......................... 9-106
CYLINDER HEAD COVER(S) - DESCRIPTION ....................... 9-105
CYLINDER HEAD GASKET - DIAGNOSIS AND TESTING ................... 9-102,9-25
CYLINDER HEAD OFF - INSTALLATION . . . 9-111, 9-33
CYLINDER HEAD OFF - REMOVAL . . . 9-109,9-33
CYLINDER HEAD ON - INSTALLATION ....9-111,
9-33
CYLINDER HEAD ON - REMOVAL ....9-111,9-33
CYLINDER LOCK SWITCH - EXPORT - DESCRIPTION, DOOR .................8N-22
CYLINDER LOCK SWITCH - EXPORT - OPERATION, DOOR ................... 8N-22
CYLINDER LOCK SWITCH, EXPORT - DOOR ............................. 8N-22
CYLINDERS - INSPECTION, WHEEL .......5-62
CYLINDERS - INSTALLATION, WHEEL .....5-62
CYLINDERS - REMOVAL, WHEEL .........5-62
DAMAGED OR WORN THREADS - STANDARD PROCEDURE, REPAIR OF . . 9-10,9-88
DAMPER - INSTALLATION, VIBRATION . . . 9-132, 9-49
DAMPER - REMOVAL, VIBRATION . . . 9-132,9-48
DATA BUS COMMUNICATION RECEIVE - PCM INPUT - OPERATION ..............8E-14
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-6
DATA LINK CONNECTOR - OPERATION .....8E-6
DAY / NIGHT MIRROR - DESCRIPTION, AUTOMATIC ........................ 8N-28
DAY / NIGHT MIRROR - OPERATION, AUTOMATIC ........................ 8N-28
DAY / NIGHT MIRROR, DIAGNOSIS AND TESTING - AUTOMATIC ................8N-28
DEAERATION - DIAGNOSIS AND TESTING, COOLING SYSTEM .............7-4
DECOUPLER PULLEY - DESCRIPTION, GENERATOR ........................ 8F-28
DECOUPLER PULLEY - DIAGNOSIS AND TESTING, GENERATOR ................8F-28
DECOUPLER PULLEY - INSTALLATION, GENERATOR ........................ 8F-29
DECOUPLER PULLEY - OPERATION, GENERATOR ........................ 8F-28
DECOUPLER PULLEY - REMOVAL, GENERATOR ........................ 8F-29
DEFINITION, DESCRIPTION - TRIP ........25-1
DEFLECTOR - INSTALLATION, WIND .....23-174
DEFLECTOR - REMOVAL, WIND ........23-174
RS INDEX9
Description Group-Page Description Group-Page Description Group-Page

DOOR WEATHERSTRIP - INSTALLATION,SLIDING ........................... 23-168
DOOR WEATHERSTRIP - REMOVAL, FRONT ............................ 23-168
DOOR WEATHERSTRIP - REMOVAL, SLIDING ........................... 23-168
DOSING PUMP - DESCRIPTION, FUEL . . . 24-117
DOSING PUMP - INSTALLATION, FUEL . . . 24-117
DOSING PUMP - OPERATION, FUEL .....24-117
DOSING PUMP - REMOVAL, FUEL ......24-117
DOWNSTREAM 1/2 - 2.4/3.3/3.8L - REMOVAL .......................... 14-38
DOWNSTREAM 2/1, 2.4/3.3/3.8L - INSTALLATION ....................... 14-39
D-PILLAR TRIM PANEL - INSTALLATION, LEFT .............................. 23-94
D-PILLAR TRIM PANEL - INSTALLATION, RIGHT ............................. 23-98
D-PILLAR TRIM PANEL - REMOVAL, LEFT .............................. 23-94
D-PILLAR TRIM PANEL - REMOVAL, RIGHT ............................. 23-97
DRAIN TUBE - INSTALLATION ..........23-172
DRAIN TUBE - REMOVAL .............23-172
DRAINCOCK - INSTALLATION, RADIATOR . . . 7-27
DRAINCOCK - REMOVAL, RADIATOR ......7-27
DRAINING - STANDARD PROCEDURE, COOLING SYSTEM .....................7-4
DRAINING FUEL TANK - STANDARD PROCEDURE ......................... 14-2
DRAW TEST, STANDARD PROCEDURE - IGNITION-OFF ....................... 8F-13
DRB III TSTATE DISPLAY TEST MODE,
OPERATION ......................... 25-10
DRIER - DESCRIPTION, RECEIVER .......24-92
DRIER - INSTALLATION, RECEIVER ......24-93
DRIER - OPERATION, RECEIVER .........24-92
DRIER - REMOVAL, RECEIVER ..........24-92
DRIVE - ASSEMBLY, FINAL .......21-224,21-78
DRIVE - DESCRIPTION, FINAL ....21-219,21-74
DRIVE - DESCRIPTION, FLEX ...........8N-55
DRIVE - DISASSEMBLY, FINAL ....21-220,21-75
DRIVE - INSTALLATION, FLEX ..........8N-56
DRIVE - OPERATION, FINAL ......21-220,21-75
DRIVE - OPERATION, FLEX .............8N-55
DRIVE - REMOVAL, FLEX ..............8N-55
DRIVE BELT - DIAGNOSIS AND TESTING, ACCESSORY ..........................7-7
DRIVE BELT TENSION, SPECIFICATIONS - ACCESSORY ..........................7-5
DRIVE BELTS - 2.4L - ADJUSTMENTS .....7-10
DRIVE BELTS - 2.4L - INSTALLATION .......7-9
DRIVE BELTS - 2.4L - REMOVAL ..........7-9
DRIVE BELTS - 3.3/3.8L - INSTALLATION . . . 7-12
DRIVE BELTS - 3.3/3.8L - REMOVAL ......7-11
DRIVE BELTS - CLEANING ...............7-8
DRIVE BELTS - INSPECTION ..............7-8
DRIVE UNIT - DESCRIPTION, LOWER ....8N-53
DRIVE UNIT - INSTALLATION, LOWER ....8N-54
DRIVE UNIT - OPERATION, LOWER ......8N-53
DRIVE UNIT - REMOVAL, LOWER .......8N-53
DRIVE UNIT TRACK & RACK - DESCRIPTION, LOWER ................8N-57
DRIVE UNIT TRACK & RACK - INSTALLATION, LOWER ...............8N-58
DRIVE UNIT TRACK & RACK - OPERATION, LOWER .................. 8N-57
DRIVE UNIT TRACK & RACK - REMOVAL, LOWER ................... 8N-57
DRIVELINE MODULE FLUIDS - DESCRIPTION, AWD REAR ...............0-6
DRIVER AIRBAG - DESCRIPTION ........8O-16
DRIVER AIRBAG - INSTALLATION .......8O-18
DRIVER AIRBAG - OPERATION ..........8O-16
DRIVER AIRBAG - REMOVAL ...........8O-17
DRIVER HEATED SEAT SWITCH, DIAGNOSIS AND TESTING ..............8G-9
DRIVER SEAT SWITCH, DIAGNOSIS AND TESTING ........................... 8N-34
DRIVING CLUTCHES - DESCRIPTION ....21-219,
21-74
DRIVING CLUTCHES - OPERATION . 21-219,21-74
DROP - STANDARD PROCEDURE, TESTING FOR A VOLTAGE ...........8W-01-10
DRUM - INSTALLATION .................5-32
DRUM - REMOVAL .................... 5-32
DRUM BRAKE - INSTALLATION, SUPPORT PLATE ...................... 5-61DRUM BRAKE - REMOVAL, SUPPORT
PLATE .............................. 5-61
DRUM BRAKE AUTOMATIC ADJUSTER - DIAGNOSIS AND TESTING ..............5-14
DRUM BRAKE SHOE LINING - INSPECTION, REAR .................... 5-22
DRUM BRAKE SHOES - ADJUSTMENT, REAR ............................... 5-23
DRUM BRAKE SHOES - INSTALLATION, REAR ............................... 5-22
DRUM BRAKE SHOES - REMOVAL, REAR . . 5-19
DRUM BRAKES (REAR) - DESCRIPTION ....5-13
DUAL ZONE, DESCRIPTION - MANUAL .....24-2
DUAL ZONE, OPERATION - MANUAL ......24-5
DUCT - INSTALLATION, DEFROSTER .....24-50
DUCT - INSTALLATION, DISTRIBUTION . . . 24-57
DUCT - INSTALLATION, REAR FLOOR HEAT .............................. 24-63
DUCT - REMOVAL, DEFROSTER .........24-49
DUCT - REMOVAL, DISTRIBUTION .......24-57
DUCT - REMOVAL, REAR FLOOR HEAT . . . 24-63
DUCTS - INSTALLATION, FLOOR DISTRIBUTION ....................... 24-50
DUCTS - INSTALLATION, INSTRUMENT PANEL ............................. 24-55
DUCTS - INSTALLATION, INSTRUMENT PANEL DEMISTER .................... 24-54
DUCTS - REMOVAL, FLOOR DISTRIBUTION ....................... 24-50
DUCTS - REMOVAL, INSTRUMENT PANEL .............................. 24-55
DUCTS - REMOVAL, INSTRUMENT PANEL DEMISTER .................... 24-54
DUTY, CARGO - INSTALLATION, AWD, HEAVY.............................. 2-36
DUTY, CARGO - REMOVAL, AWD, HEAVY . . . 2-36
DVD PLAYER - DESCRIPTION ...........8A-12
DVD PLAYER - INSTALLATION ..........8A-12
DVD PLAYER - REMOVAL ..............8A-12
ELECTRIC BACKLIGHT (EBL) SYSTEM, DIAGNOSIS AND TESTING ..............8G-2
ELECTROLYTE LEVEL, STANDARD PROCEDURE - CHECKING BATTERY ......8F-14
ELECTRONIC VARIABLE BRAKE PROPORTIONING - DESCRIPTION ........5-88
ELECTRONIC VARIABLE BRAKE PROPORTIONING - OPERATION ..........5-89
ELECTRONIC VEHICLE INFO CENTER - DESCRIPTION ........................ 8M-7
ELECTRONIC VEHICLE INFO CENTER - OPERATION ......................... 8M-7
ELECTRONIC VEHICLE INFORMATION CENTER, DIAGNOSIS AND TESTING ......8M-8
ELECTRONIC VEHICLE INFORMATION CENTER PROGRAMMING, STANDARD
PROCEDURE ......................... 8M-8
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES - STANDARD
PROCEDURE ......................8W -01-8
ELEMENT - INSTALLATION, AIR CLEANER ....................... 9-101,9-24
ELEMENT - REMOVAL, AIR CLEANER . 9-101,9-24
ELEMENTS - DESCRIPTION, HEATED SEAT .............................. 8G-11
ELEMENTS - OPERATION, HEATED SEAT . . 8G-11
ELEMENTS, DIAGNOSIS AND TESTING - HEATED SEAT ....................... 8G-11
EMISSION CONTROL INFORMATION LABEL, DESCRIPTION - VEHICLE .........25-1
END CAP - INSTALLATION, INSTRUMENT PANEL RIGHT ....................... 23-72
END CAP - REMOVAL, INSTRUMENT PANEL RIGHT ....................... 23-72
END CLEANING AND LUBRICATION - STANDARD PROCEDURE, CABLE .........5-65
END PLAY - STANDARD PROCEDURE, CRANKSHAFT ........................ 9-37
END PLAY - STANDARD PROCEDURE, MEASURING CAMSHAFT ................9-29
END PLAY - STANDARD PROCEDURE, MEASURING CRANKSHAFT .............9-128
ENGAGE ACTUATOR - DESCRIPTION ......8N-9
ENGAGE ACTUATOR - INSTALLATION .....8N-10
ENGAGE ACTUATOR - OPERATION ........8N-9
ENGAGE ACTUATOR - REMOVAL .........8N-9
ENGINE - A/C COMPRESSOR MOUNTING BRACKET, 2.4L ................. 24-74,24-75
ENGINE - CLEANING ................... 7-18ENGINE - DESCRIPTION, 2.4L/3.3L/3.8L . . . 19-52
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL ...............0-6
ENGINE - INSPECTION .................7-18
ENGINE - INSTALLATION, 2.4L .....19-47,19-50,
19-51,19-53
ENGINE - INSTALLATION, 3.3L/3.8L . 19-48,19-50, 19-52,19-53
ENGINE - REMOVAL, 2.4L . . . 19-46,19-49,19-51, 19-52
ENGINE - REMOVAL, 3.3L/3.8L ....19-46,19-49,
19-51,19-52
ENGINE - SPECIFICATIONS, 2.4L .........9-16
ENGINE 2.4L - DESCRIPTION .............9-3
ENGINE 3.3/3.8L - DESCRIPTION .........9-78
ENGINE ASSEMBLY - INSTALLATION . . 9-14,9-91
ENGINE ASSEMBLY - REMOVAL ......9-12,9-88
ENGINE BLOCK - CLEANING ........9-115,9-37
ENGINE BLOCK - DESCRIPTION .....9-115,9-36
ENGINE BLOCK - INSPECTION ......9-115,9-37
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-20
ENGINE BLOCK HEATER - INSTALLATION . . . 7-21
ENGINE BLOCK HEATER - OPERATION .....7-20
ENGINE BLOCK HEATER - REMOVAL ......7-21
ENGINE BLOCK HEATER TESTING - DIAGNOSIS AND TESTING ..............7-21
ENGINE COOLANT - DESCRIPTION ........7-19
ENGINE COOLANT - DESCRIPTION .........0-3
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - DESCRIPTION ..........7-21
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - INSTALLATION ..........7-21
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - REMOVAL .............7-21
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - DESCRIPTION .......7-21
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - INSTALLATION .......7-23
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - REMOVAL ..........7-21
ENGINE COOLANT THERMOSTAT - 2.4L - INSTALLATION ........................ 7-24
ENGINE COOLANT THERMOSTAT - 2.4L - REMOVAL ........................... 7-24
ENGINE COOLANT THERMOSTAT - 3.3/3.8L - INSTALLATION ...............7-25
ENGINE COOLANT THERMOSTAT - 3.3/3.8L - REMOVAL ................... 7-24
ENGINE COOLANT THERMOSTAT - DESCRIPTION ........................ 7-23
ENGINE COOLANT THERMOSTAT - DIAGNOSIS AND TESTING ..............7-23
ENGINE COOLANT THERMOSTAT - OPERATION .......................... 7-23
ENGINE COOLING SYSTEM - DIAGNOSIS AND TESTING ........................ 7-14
ENGINE COOLING SYSTEM REQUIREMENTS, DESCRIPTION ..........24-1
ENGINE COOLING SYSTEM, WARNING ....24-65
ENGINE CORE AND OIL GALLERY PLUGS - STANDARD PROCEDURE ..........9-10,9-88
ENGINE DIAGNOSIS - INTRODUCTION - DIAGNOSIS AND TESTING ...........9-3,9-78
ENGINE DIAGNOSIS - MECHANICAL - DIAGNOSIS AND TESTING ...........9-6,9-82
ENGINE DIAGNOSIS - PERFORMANCE - DIAGNOSIS AND TESTING ...........9-4,9-80
ENGINE GASKET SURFACE PREPARATION - STANDARD
PROCEDURE ..................... 9-11,9-87
ENGINE MOUNTING - DESCRIPTION . 9-134,9-50
ENGINE OIL - DESCRIPTION, FLEXIBLE FUEL ................................0-3
ENGINE OIL - DIESEL ENGINES - DESCRIPTION .........................0-6
ENGINE OIL AND FILTER CHANGE - STANDARD PROCEDURE ...........9-139,9-54
ENGINE OIL AND LUBRICANTS - DESCRIPTION .........................0-1
ENGINE OIL LEAK INSPECTION - DIAGNOSIS AND TESTING ...........9-8,9-84
ENGINE OIL LEVEL CHECK - STANDARD PROCEDURE ........................ 9-140
ENGINE OIL LEVEL CHECK, STANDARD PROCEDURE ......................... 9-54
ENGINE OIL PRESSURE - DIAGNOSIS AND TESTING ....................... 9-138
RS INDEX11
Description Group-Page Description Group-Page Description Group-Page

HYDRAULIC CIRCUITS AND VALVES -OPERATION .......................... 5-95
HYDRAULIC LASH ADJUSTER NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING ............................ 9-34
HYDRAULIC LASH ADJUSTERS - INSTALLATION ........................ 9-35
HYDRAULIC LASH ADJUSTERS - REMOVAL ........................... 9-35
HYDRAULIC LIFTERS - DIAGNOSIS AND TESTING ........................... 9-116
HYDRAULIC LIFTERS (CAM IN BLOCK) - DESCRIPTION ....................... 9-116
HYDRAULIC LIFTERS (CAM IN BLOCK) - INSTALLATION ....................... 9-117
HYDRAULIC LIFTERS (CAM IN BLOCK) - REMOVAL .......................... 9-117
HYDRAULIC PRESSURE TESTS - DIAGNOSIS AND TESTING ........21-150,21-6
HYDRAULIC SCHEMATICS, SCHEMATICS AND DIAGRAMS - 4XTE TRANSAXLE ....21-199,
21-54
HYDROSTATIC LOCKED ENGINE, STANDARD PROCEDURE ............9-10,9-87
ICU - ASSEMBLY ..................... 5-106
ICU - DISASSEMBLY ..................5-105
ICU (INTEGRATED CONTROL UNIT) - DESCRIPTION ....................... 5-102
ICU (INTEGRATED CONTROL UNIT) - OPERATION ......................... 5-102
IDENTIFICATION - DESCRIPTION, VEHICLE ............................ 23-1
IDENTIFICATION AND INFORMATION - DESCRIPTION, SECTION ..............8W-01-6
IDLE AIR CONTROL MOTOR - DESCRIPTION ....................... 14-33
IDLE AIR CONTROL MOTOR - INSTALLATION ....................... 14-33
IDLE AIR CONTROL MOTOR - OPERATION ......................... 14-33
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-33
IGNITION COIL - DESCRIPTION ...........8I-6
IGNITION COIL - OPERATION .............8I-6
IGNITION SENSE - PCM INPUT - OPERATION ......................... 8E-14
IGNITION SWITCH - INSTALLATION ......19-19
IGNITION SWITCH - REMOVAL ..........19-17
IGNITION SYSTEM - DESCRIPTION ........8I-1
IGNITION SYSTEM - OPERATION ..........8I-1
IGNITION-OFF DRAW TEST, STANDARD PROCEDURE ........................ 8F-13
ILLUMINATION LAMPS - INSTALLATION, CLUSTER ........................... 8L-21
ILLUMINATION LAMPS - REMOVAL, CLUSTER ........................... 8L-21
IMPACT SENSOR - DESCRIPTION .......8O-18
IMPACT SENSOR - INSTALLATION .......8O-21
IMPACT SENSOR - REMOVAL ...........8O-19
INBOARD - 50/50 BENCH - INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW ....................... 8O-38
INBOARD - 50/50 BENCH - REMOVAL, SEAT BELT BUCKLE - SECOND ROW .....8O-37
INBOARD - INSTALLATION, SEAT BELT BUCKLE - FRONT .................... 8O-35
INBOARD - QUAD BUCKET - INSTALLATION, SEAT BELT BUCKLE -
FIRST ROW ......................... 8O-36
INBOARD - QUAD BUCKET - REMOVAL, SEAT BELT BUCKLE - FIRST ROW .......8O-35
INBOARD - REMOVAL, SEAT BELT BUCKLE - FRONT .................... 8O-35
INDICATOR - DESCRIPTION, PASSENGER AIRBAG DISABLED ................... 8O-33
INDICATOR - INSTALLATION, PASSENGER AIRBAG DISABLED .........8O-34
INDICATOR - OPERATION, PASSENGER AIRBAG DISABLED ................... 8O-33
INDICATOR - REMOVAL, PASSENGER AIRBAG DISABLED ................... 8O-34
INDICATOR LAMP - DESCRIPTION, VTSS/SKIS .......................... 8Q-8
INDICATOR LAMP - OPERATION, VTSS/SKIS .......................... 8Q-8
INDICATORS - DIAGNOSIS AND TESTING, TREAD WEAR ...............22-16
INFLATABLE KNEE - INSTALLATION, BLOCKER ........................... 23-75INFLATABLE KNEE - REMOVAL,
BLOCKER ........................... 23-75
INFLATION PRESSURES - STANDARD PROCEDURE, TIRE ................... 22-16
INFO CENTER - DESCRIPTION, ELECTRONIC VEHICLE .................8M-7
INFO CENTER - OPERATION, ELECTRONIC VEHICLE .................8M-7
INFRARED TEMPERATURE SENSOR - DESCRIPTION ....................... 24-28
INFRARED TEMPERATURE SENSOR - OPERATION ......................... 24-28
INITIAL OPERATION - STANDARD PROCEDURE, POWER STEERING
PUMP ............................. 19-37
INJECTION SYSTEM - OPERATION .......14-22
INJECTOR - DESCRIPTION, FUEL ........14-30
INJECTOR - OPERATION, FUEL ..........14-31
INLET AIR TEMPERATURE SENSOR - DESCRIPTION ....................... 14-34
INLET FILTER - INSTALLATION ..........14-17
INLET FILTER - REMOVAL ..............14-17
INLET HOSE - INSTALLATION, HEATER ....24-87
INLET HOSE - REMOVAL, HEATER .......24-86
INLET TUBE - 2.4L - DESCRIPTION, WATER PUMP ........................ 7-36
INLET TUBE - 2.4L - INSTALLATION, WATER PUMP ........................ 7-36
INLET TUBE - 2.4L - REMOVAL, WATER PUMP .............................. 7-36
INLET TUBE - 3.3/3.8L - INSTALLATION, WATER PUMP ......................... 7-37
INLET TUBE - 3.3/3.8L - REMOVAL, WATER PUMP ........................ 7-37
INNER - INSTALLATION, CV BOOT .........3-7
INNER - REMOVAL, CV BOOT .............3-6
INNER BELT MOLDING - INSTALLATION, FRONT DOOR ...................... 23-168
INNER BELT MOLDING - REMOVAL, FRONT DOOR ...................... 23-168
INPUT - DESCRIPTION, SPEED SENSOR . 21-120, 21-271
INPUT - INSTALLATION, SPEED SENSOR ..................... 21-121,21-272
INPUT - OPERATION, DATA BUS COMMUNICATION RECEIVE - PCM .......8E-14
INPUT - OPERATION, IGNITION SENSE - PCM............................... 8E-14
INPUT - OPERATION, SENSOR RETURN - PCM............................... 8E-14
INPUT - OPERATION, SPEED SENSOR . . . 21-120, 21-271
INPUT - REMOVAL, SPEED SENSOR ....21-121,
21-272
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-246, 21-95
INPUT CLUTCH ASSEMBLY - DISASSEMBLY ................. 21-237,21-86
INSERT - FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB
CARPETS ........................... 23-96
INSERT - FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR
TUB CARPET ........................ 23-98
INSERT - FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB CARPETS ............23-95
INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR TUB CARPET ......23-98
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-1
INSTRUMENT CLUSTER - OPERATION .....8J-1
INSTRUMENT PANEL - INSTALLATION, LOWER ............................ 23-73
INSTRUMENT PANEL - REMOVAL, LOWER ............................ 23-73
INSTRUMENT PANEL ANTENNA CABLE - INSTALLATION ....................... 8A-12
INSTRUMENT PANEL ANTENNA CABLE - REMOVAL .......................... 8A-12
INSTRUMENT PANEL ASSEMBLY - INSTALLATION ....................... 23-70
INSTRUMENT PANEL ASSEMBLY - REMOVAL .......................... 23-67
INSTRUMENT PANEL CENTER BEZEL - INSTALLATION ....................... 23-72
INSTRUMENT PANEL CENTER BEZEL - REMOVAL .......................... 23-71
INSTRUMENT PANEL DEMISTER DUCTS - INSTALLATION ..................... 24-54INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL ......................... 24-54
INSTRUMENT PANEL DUCTS - INSTALLATION ....................... 24-55
INSTRUMENT PANEL DUCTS - REMOVAL . 24-55
INSTRUMENT PANEL OUTLETS, INSTALLATION ....................... 24-45
INSTRUMENT PANEL OUTLETS, REMOVAL .......................... 24-45
INSTRUMENT PANEL RIGHT END CAP - INSTALLATION ....................... 23-72
INSTRUMENT PANEL RIGHT END CAP - REMOVAL .......................... 23-72
INSTRUMENT PANEL TOP COVER - INSTALLATION ....................... 23-72
INSTRUMENT PANEL TOP COVER - REMOVAL .......................... 23-72
INSTRUMENT PANEL TOP PAD ASSEMBLY - INSTALLATION ............23-77
INSTRUMENT PANEL TOP PAD ASSEMBLY - REMOVAL ................23-77
INTAKE MANIFOLD - DESCRIPTION . . 9-147,9-60
INTAKE MANIFOLD - INSTALLATION, LOWER ............................ 9-151
INTAKE MANIFOLD - INSTALLATION, UPPER ............................. 9-149
INTAKE MANIFOLD - LOWER - CLEANING .......................... 9-151
INTAKE MANIFOLD - LOWER - INSPECTION .................... 9-151,9-62
INTAKE MANIFOLD - LOWER - INSTALLATION ........................ 9-62
INTAKE MANIFOLD - LOWER - REMOVAL ....9-62
INTAKE MANIFOLD - REMOVAL, LOWER . . 9-150
INTAKE MANIFOLD - REMOVAL, UPPER . . . 9-148
INTAKE MANIFOLD - UPPER - INSPECTION ......................... 9-61
INTAKE MANIFOLD - UPPER - INSTALLATION ........................ 9-61
INTAKE MANIFOLD - UPPER - REMOVAL . . . 9-60
INTAKE MANIFOLD LEAKS - DIAGNOSIS AND TESTING ................... 9-147,9-60
INTAKE MANIFOLD VACUUM PORT REPAIR - STANDARD PROCEDURE .......9-148
INTAKE PIPE - INSTALLATION, AIR ......24-115
INTAKE PIPE - REMOVAL, AIR .........24-115
INTAKE/EXHAUST VALVES & SEATS - CLEANING ...................... 9-108,9-33
INTAKE/EXHAUST VALVES & SEATS - DESCRIPTION ................... 9-107,9-33
INTAKE/EXHAUST VALVES & SEATS - INSPECTION ........................ 9-108
INTAKE/EXHAUST VALVES & SEATS - INSTALLATION ....................... 9-109
INTAKE/EXHAUST VALVES & SEATS - OPERATION ......................... 9-107
INTAKE/EXHAUST VALVES & SEATS - REMOVAL .......................... 9-108
INTEGRAL ANTENNA - EXPORT - DESCRIPTION, QUARTER GLASS ........8A-13
INTEGRAL ANTENNA - EXPORT - OPERATION, QUARTER GLASS ..........8A-13
INTEGRAL ANTENNA, EXPORT - QUARTER GLASS .................... 8A-13
INTEGRATED POWER MODULE - DESCRIPTION .....................8W -97-1
INTEGRATED POWER MODULE - INSTALLATION ....................8W -97-2
INTEGRATED POWER MODULE - OPERATION .......................8W -97-2
INTEGRATED POWER MODULE - REMOVAL ........................8W -97-2
INTERACTIVE SPEED CONTROL (4 SPEED EATX ONLY) - OPERATION ........8P-2
INTERFACE (PCI) BUS, OPERATION - PROGRAMMABLE COMMUNICATIONS ....14-25
INTERIOR LAMPS, SPECIFICATIONS ......8L-20
INTERLOCK SOLENOID - DESCRIPTION, SHIFT ....................... 21-113,21-264
INTERLOCK SOLENOID - DIAGNOSIS AND TESTING, BRAKE/TRANSMISSION
SHIFT ....................... 21-115,21-266
INTERLOCK SOLENOID - INSTALLATION, SHIFT ....................... 21-116,21-267
INTERLOCK SOLENOID - OPERATION, SHIFT ....................... 21-114,21-265
INTERLOCK SOLENOID - REMOVAL, SHIFT ....................... 21-115,21-266
RS INDEX17
Description Group-Page Description Group-Page Description Group-Page