timing belt CHRYSLER CARAVAN 2005 Owner's Guide

CHRYSLER CARAVAN 2005 Owner's Guide CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 Owner's Guide

Page 1246 of 2339

CHRYSLER CARAVAN 2005 Owners Guide (7) Rotate the crankshaft CLOCKWISE two com-
plete revolutions manually for seating of the belt,
until the crankshaft is repositioned at the TDC posi-
tion. Verify that the camshaft and crankshaft tim

Page 1247 of 2339

CHRYSLER CARAVAN 2005 Owners Guide INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting boltbut do not tighten
(Fig. 133). To properly align tensioner assemblyÐin-
stall one of the engine bracket

Page 1248 of 2339

CHRYSLER CARAVAN 2005 Owners Guide BALANCE SHAFTS AND
CARRIER ASSEMBLY
DESCRIPTION
The 2.4L engine is equipped with two nodular cast
iron balance shafts installed in a cast aluminum car-
rier attached to the lower cylinder block (Fig.

Page 1257 of 2339

CHRYSLER CARAVAN 2005 Owners Guide DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSE CORRECTION
ENGINE WILL NOT START 1. Weak battery. 1. Test battery. Charge or replace
as necessary. (Refer to 8 -
ELECTRI

Page 1295 of 2339

CHRYSLER CARAVAN 2005 Owners Guide CAMSHAFT & BEARINGS (IN
BLOCK)
DESCRIPTION
The nodular iron camshaft is mounted in the
engine block and supported with four steel backed
aluminum bearings (Fig. 49). A thrust plate, located
in front o

Page 1296 of 2339

CHRYSLER CARAVAN 2005 Owners Guide NOTE: When camshaft is replaced, all of the
hydraulic lifters must be replaced also.
(7) Install the hydraulic lifters (Refer to 9 -
ENGINE/ENGINE BLOCK/HYDRAULIC LIFTERS
(CAM IN BLOCK) - INSTALLATION

Page 1307 of 2339

CHRYSLER CARAVAN 2005 Owners Guide (11) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING CHAIN COVER -
INSTALLATION).
(12) Install the oil pick-up tube and oil pan (Refer
to 9 - ENGINE/LUBRICATION/OIL PAN - INSTA

Page 1321 of 2339

CHRYSLER CARAVAN 2005 Owners Guide INSTALLATION
(1) Clean relief valve, spring and bore.
NOTE: Lubricate relief valve with clean engine oil
before installing.
(2) Install relief valve and spring into housing.
(3) Install new retainer c

Page 1324 of 2339

CHRYSLER CARAVAN 2005 Owners Guide (2) Install timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION) and oil pan (Refer to 9
- ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION)

Page 1333 of 2339

CHRYSLER CARAVAN 2005 Owners Guide (4) Apply force in the reverse direction to the fol-
lowing torque:
²41 N´m (30 ft. lb.) with cylinder heads installed
²20 N´m (15 ft. lb.) with cylinder heads removed
(5) Measure amount of sprock