airbag CHRYSLER CARAVAN 2005 Manual Online

DOSING PUMP (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 18RD DOSING PUMP CONTROL
2 Z149 18BK/DB GROUND
DRIVER AIRBAG SQUIB 1 - BROWN/YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R43 20OR/LB DRIVER SQUIB 1 LINE 2
2 R45 20TN/LB DRIVER SQUIB 1 LINE 1
DRIVER AIRBAG SQUIB 2 - BLACK/YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R61 20LG/VT DRIVER SQUIB 2 LINE 2
2 R63 20OR/LB DRIVER SQUIB 2 LINE 1
DRIVER BLEND DOOR ACTUATOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C61 20DB/LG (ATC) DRIVER BLEND DOOR DRIVER (A)
1 C61 20LB/WT (LHD) DRIVER BLEND DOOR DRIVER (A)
1 C34 20DB/LB (RHD) COMMON DOOR DRIVER (B)
2 C161 20LB/WT (ATC) DRIVER BLEND DOOR DRIVER (B)
2 C34 20DB/LB (LHD) COMMON DOOR DRIVER (B)
2 C61 20LB/WT (RHD) DRIVER BLEND DOOR DRIVER (A)
8W - 80 - 58 8W-80 CONNECTOR PIN-OUTSRS

DRIVER HEATED SEAT MODULE C2 - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 S1 18DB (LHD) SEAT BACK HEATER B(+) DRIVER
1 S1 18RD (RHD) SEAT BACK HEATER B(+) DRIVER
2 S2 18DG (LHD) SEAT BACK HEATER GROUND
2 S2 18BK (RHD) SEAT BACK HEATER GROUND
DRIVER HEATED SEAT MODULE C3 - GREEN 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16RD SEAT TEMP SENSOR INPUT
2 P89 20GR SEAT SENSOR 5 VOLT SUPPLY
3 Z849 18BK/OR GROUND
4 P88 16GR SEAT CUSHION HEATER B(+) DRIVER
DRIVER KNEE BLOCKER AIRBAG SQUIB (LHD) - YELLOW 4 WAY
CAV CIRCUIT FUNCTION
1-
2-
3 R9 20LB/YL DRIVER KNEE BLOCKER SQUIB LINE 1
4 R11 20LB/DB DRIVER KNEE BLOCKER SQUIB LINE 2
DRIVER POWER SEAT FRONT RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P19 14LG/LB (EXCEPT MEMORY) DRIVER FRONT UP SWITCH SENSE
1 P121 14LG/DB (MEMORY EXCEPT
EXPORT)SEAT FRONT DOWN DRIVER
1 P119 14LG/DG (MEMORY EXPORT) SEAT FRONT UP DRIVER
2 P21 14LG/TN (EXCEPT MEMORY) DRIVER FRONT DOWN SWITCH SENSE
2 P121 14LG/DB (MEMORY EXCEPT
EXPORT)SEAT FRONT DOWN DRIVER
2 P119 14LG/DG (MEMORY EXPORT) SEAT FRONT UP DRIVER
8W - 80 - 60 8W-80 CONNECTOR PIN-OUTSRS

INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 E13 20OR/WT PANEL LAMPS DRIVER
2 L160 20WT/TN (EXCEPT EXPORT) RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (EXPORT) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (EXPORT) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (EXPORT) HIGH BEAM INDICATOR DRIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 G700 20VT/YL (DIESEL) SUPPLEMENTAL HEAT INDICATOR SENSE
8 L161 20WT/LG (EXCEPT EXPORT) LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 16DG/WT (EXCEPT EXPORT) PARK BRAKE SWITCH SENSE
10 B25 18DG/WT (LHD EXPORT) PARK BRAKE SWITCH SENSE
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
11 G26 22VT/OR CHIME DRIVER
12 G150 22VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INSTRUMENT PANEL SWITCH BANK (EXCEPT HEATED SEATS)-6WAY
CAV CIRCUIT FUNCTION
1 E14 20OR/TN PANEL LAMPS DRIVER
2 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
3 F201 20PK/OR ORC RUN-START DRIVER
4 L91 22WT/DB HAZARD SWITCH SENSE
5- -
6 Z406 20BK/BR GROUND
INSTRUMENT PANEL SWITCH BANK (HEATED SEATS) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 F201 20PK/OR (EXCEPT EXPORT) ORC RUN-START DRIVER
3 P8 22LG/WT (LHD EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P7 20LG/DG (RHD) DRIVER HEATED SEAT SWITCH MUX
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (LHD) DRIVER HEATED SEAT SWITCH MUX
5 P8 22LG/WT (RHD) PASSENGER HEATED SEAT SWITCH MUX
6- -
7- -
8 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
8 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-81

LEFT B-PILLAR SWITCH (POWER SLIDING DOOR) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z61 22BK/DG GROUND
2- -
3 G41 22VT/DG LEFT SLIDING DOOR PILLAR SWITCH MUX
LEFT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Q49 18TN/WT LEFT CINCH/RELEASE MOTOR UNLATCH DRIVER
2 Z249 18BK/WT GROUND
3 Q45 18OR/GY LEFT CINCH/RELEASE MOTOR CLUTCH DRIVER
4 Q47 18TN/GY LEFT CINCH/RELEASE MOTOR LATCH DRIVER
LEFT CURTAIN AIRBAG SQUIB-2WAY
CAV CIRCUIT FUNCTION
1 R1 20LB/WT LEFT CURTAIN SQUIB LINE 2
2 R3 20LB/OR LEFT CURTAIN SQUIB LINE 1
LEFT CYLINDER LOCK SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z463 20BK/LB GROUND
2 G163 20VT/LB LEFT CYLINDER LOCK SWITCH MUX
8W - 80 - 86 8W-80 CONNECTOR PIN-OUTSRS

OCCUPANT RESTRAINT CONTROLLER C1 - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R53 20LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 20LG/DG DRIVER SEAT BELT TENSIONER LINE 1
3 R56 20LB/DG (EXCEPT OCCUPANT
SENSING)PASSENGER SEAT BELT TENSIONER LINE 1
4 R54 20LB/YL (EXCEPT OCCUPANT
SENSING)PASSENGER SEAT BELT TENSIONER LINE 2
5- -
6- -
7 R4 20OR/LB (SIDE AIRBAG/OCCUPANT
SENSING)RIGHT CURTAIN SQUIB 1 LINE 1
8 R2 20WT/LB (SIDE AIRBAG/OCCUPANT
SENSING)RIGHT CURTAIN SQUIB 1 LINE 2
9 R57 20LG/GY DRIVER SEAT BELT SWITCH SENSE
10 R58 20LB/GY (OCCUPANT SENSING) PASSENGER SEAT BELT SWITCH SENSE
11 R59 20LG/TN DRIVER SEAT BELT SWITCH GROUND
12 R60 20LG/TN (OCCUPANT SENSING) PASSENGER SEAT BELT SWITCH GROUND
13 - -
14 - -
15 R13 20LB (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 1 SIGNAL
16 R16 20BR/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 1 GROUND
17 - -
18 - -
19 R15 20DB (EXCEPT RHD LWB/SIDE
AIRBAG)LEFT SIDE IMPACT SENSOR 1 GROUND
19 R15 20LB (RHD LWB/SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 1 GROUND
20 R19 20LG/WT (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 2 GROUND
21 R20 20WT/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 2 GROUND
22 R17 20LG (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 2 SIGNAL
23 R18 20LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 2 SIGNAL
24 R14 20TN/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 1 SIGNAL
25 R1 20LB/WT (SIDE AIRBAG) LEFT CURTAIN SQUIB 1 LINE 2
26 R3 20LB/OR (SIDE AIRBAG) LEFT CURTAIN SQUIB 1 LINE 1
27 R4 20OR/LB (SIDE AIRBAG/EXCEPT
OCCUPANT SENSING)RIGHT CURTAIN SQUIB 1 LINE 1
28 R2 20WT/LB (SIDE AIRBAG/EXCEPT
OCCUPANT SENSING)RIGHT CURTAIN SQUIB 1 LINE 2
29 - -
30 - -
31 R56 20LB/DG (OCCUPANT SENSING) PASSENGER SEAT BELT TENSIONER LINE 1
32 R54 20LB/YL (OCCUPANT SENSING) PASSENGER SEAT BELT TENSIONER LINE 2
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 103

OCCUPANT RESTRAINT CONTROLLER C2 - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R43 20LG/BR DRIVER SQUIB 1 LINE 2
2 R45 20LG/OR DRIVER SQUIB 1 LINE 1
3 R63 20LG/WT DRIVER SQUIB 2 LINE 1
4 R61 20LG/VT (EXCEPT EXPORT) DRIVER SQUIB 2 LINE 2
4 R61 20LB/VT (EXPORT) DRIVER SQUIB 2 LINE 1
5 R9 20LB/YL (LHD) DRIVER KNEE BLOCKER SQUIB LINE 1
6 R11 20LB/DB (LHD) DRIVER KNEE BLOCKER SQUIB LINE 2
7- -
8- -
9 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
10 R22 20WT/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 SIGNAL
11 - -
12 R82 20WT/LB RIGHT FRONT IMPACT SENSOR GROUND
13 - -
14 R23 20LB/YL (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 GROUND
15 D25 20WT/VT PCI BUS
16 F201 20PK/OR ORC RUN-START DRIVER
17 - -
18 - -
19 R24 20YL/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 GROUND
20 R81 20LB/WT LEFT FRONT IMPACT SENSOR GROUND
21 - -
22 Z12 18BK/OR GROUND
23 - -
24 F100 20PK/VT ORC RUN ONLY DRIVER
25 R79 20LB/VT LEFT FRONT IMPACT SENSOR SIGNAL
26 R80 20VT/LB RIGHT FRONT IMPACT SENSOR SIGNAL
27 - -
28 R21 20LB/WT (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 SIGNAL
29 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
30 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
31 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
32 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
OUTPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
8W - 80 - 104 8W-80 CONNECTOR PIN-OUTSRS

PARK ASSIST SENSOR NO.3-3WAY
CAV CIRCUIT FUNCTION
1 D703 20WT/BK PARK ASSIST SENSOR NO. 3 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PARK ASSIST SENSOR NO.4-3WAY
CAV CIRCUIT FUNCTION
1 D704 20WT/DB PARK ASSIST SENSOR NO. 4 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PASSENGER AIRBAG - YELLOW 4 WAY
CAV CIRCUIT FUNCTION
1 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
2 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
3 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
4 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
PASSENGER AIRBAG ON/OFF INDICATOR LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 F201 20PK/OR ORC RUN-START DRIVER
2 G104 20VT/GY PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
PASSENGER BLEND DOOR ACTUATOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C133 20DB/WT (ATC) PASSENGER BLEND DOOR DRIVER (B)
1 C34 20DB/LB (LHD MTC) COMMON DOOR DRIVER (B)
1 C33 20LB/BR (RHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C33 20LB/BR (ATC/LHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C34 20DB/LB (RHD MTC) COMMON DOOR DRIVER (B)
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 107

RIGHT CURTAIN AIRBAG SQUIB-2WAY
CAV CIRCUIT FUNCTION
1 R2 20WT/LB RIGHT CURTAIN SQUIB LINE 2
2 R4 20OR/LB RIGHT CURTAIN SQUIB LINE 1
RIGHT CYLINDER LOCK SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z462 20BK/WT GROUND
2 G162 20VT/WT RIGHT CYLINDER LOCK SWITCH MUX
RIGHT DOOR SPEAKER-3WAY
CAV CIRCUIT FUNCTION
1 X292 18GY/BR (HIGHLINE) AMPLIFIED RIGHT FRONT SPEAKER (-)
1 X56 20GY/BR (LOWLINE) RIGHT FRONT SPEAKER (-)
2- -
3 X202 18GY (HIGHLINE) AMPLIFIED RIGHT FRONT SPEAKER (+)
3 X54 20GY (LOWLINE) RIGHT FRONT SPEAKER (+)
RIGHT FOG LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A L90 18WT/OR FRONT FOG LAMP RELAY OUTPUT
B Z348 18BK/OR GROUND
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 129

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Body Control Module C2 BK/GN Under Left Instrument Panel 41, 42
Body Control Module C3 BK/WT Under Left Instrument Panel 41, 42
Body Control Module C4 BK/GY Under Left Instrument Panel 20, 21, 30
Body Control Module C5 BK Under Left Instrument Panel 20, 21, 30
Boost Pressure Sensor (Diesel) BK Top Left of Engine 15
Brake Fuid Level Switch BK On Master Cylinder 6
Brake Lamp Switch BK At Top Of Brake Pedal 41, 42
Brake Transmission Shift
Interlock Solenoid (EATX)BK Near Steering Column 20, 21, 22, 31
C100 BK Left Fender Shield 5, 11
C101 LTGY Left Fender Shield 5
C102 (Gas) BK At Fuel Rail 11, 17
C103 (Diesel) BK Left Side Engine Compartment N/S
C104 (Except Export LTGY Near Controller Antilock Brake 18
C106 (Export) BK/YL Near Left Headlamp Leveling Motor N/S
C107 (Export) BK/YL Near Right Headlamp Leveling
MotorN/S
C111 (EATX) LTGY Left Front Engine 11
C112 (Gas) BK Near T/O for C101 N/S
C200 GY Left Side Instrument Panel 20, 21, 30, 41, 42
C202 GY Right Side Instrument Panel A/C
Heater Unit20, 24, 29
C204 (Premium NAT Rear of Radio 50
C206 BK Near Radio 20
C207 Near Radio N/S
C300 (LHD) BK Left Front Door Lower 36, 43
C300 (RHD) BK Right Front Door Lower N/S
C301 LTGY Left Front Door Upper 36, 43
C302 LTGY Right Front Door Upper 8, 39, 44
C303 BK Right Front Door Lower 8, 39, 44
C304 (LHD) YL Left Wire Track Seat to Body 32
C305 GY Left Wire Track Seat to Body 32 33
C306 (RHD) YL Right Wire Track Seat to Body 33
C307 YL Right Wire Track Seat to Body N/S
C308 (Except Side Airbags) GN Left Rear Sliding Door 40
C309 (Except Side Airbags) GN/GY Right Rear Sliding Door 32, 33, 39
C310 (Front Console) BK At Front Console 34
C311 (3 Zone HVAC) GY Rear A/C Switch 40
C312 GY Right B Pillar 33, 39, 50
C313 (Rear Console/Export) BK At Rear Console 34
C314 BK Left Side Liftgate 49
C315 (Power Liftgate) BK Right Side Liftgate 49
C316 (Power Sliding Door) BK Wire Track to Sliding Door N/S
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C317 (Power Sliding Door) BK Right Sliding Door 32, 45
C318 (Trailer Tow) BK Left Quarter N/S
C319 (Trailer Tow)
C320 DKGY Driver Power Seat on Seat Harness N/S
C321 DKGY Under Passenger Seat N/S
C322 (Memory) BK On Seat Harness to Body 32
C324 (Manual Sliding Door) BK Left Sliding Door N/S
C325 (Manual Sliding Door) BK Right Sliding Door 32
C328 (Sunroof) Left Quarter Panel 47
C329 (Diesel) BK Near Fuel Tank N/S
C330 (Diesel) LTGY Near Throttle Body 15, 16
C331 (Diesel) BK Left Rear Engine Compartment N/S
C332 (3 Zone ATC) BK/LTGN Near T/O for Right Rear Lamp
Assembly48
C333 (Except Export DKGY Left Side Instrument Panel 21
C334 BK Right Quarter Panel 48
C335 LTGY Near Fuel Tank 34
Cabin Heater Assist C1 (Diesel) BK Top of Engine N/S
Cabin Heater Assist C2 (Diesel) BK Top of Engine N/S
Camshaft Position Sensor (Gas) BK Rear of Cylinder Head
Right Side of Engine11 , 1 7
Camshaft Position Sensor
(Diesel)BK Rear of Cylinder Head 15, 16
CD Changer Behind CD Changer N/S
Center High Mounted Stop Lamp BK At Lamp 49
Clockspring - C1 WT Steering Column 20, 21, 22, 23, 31
Clockspring - C2 YL Steering Column 20, 21, 22, 23, 31
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 Steering Column N/S
Clutch Pedal Interlock Switch
(MTX)BK At Switch/Driver Side 42
Clutch Pedal Upstop Switch
(Diesel)RD At Switch/Driver Side 42
Controller Anti-Lock Brake BK Right Side of Engine Compartment 11, 16, 17, 18
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 15
Crankshaft Position Sensor
(Diesel)BK Rear of Engine 16
Crankshaft Position Sensor (Gas) BK Rear of Engine 13, 17
Data Link Connector BK Lower Instrument Panel Near
Steering Column41, 42
Dosing Pump (Diesel) BK Top of Engine N/S
Driver Airbag Squib1 BN/YL Steering Column N/S
Driver Airbag Squib2 BK/YL Steering Column N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)