air filter CHRYSLER PT CRUISER 2005 1.G Owners Manual

MAINTAINING YOUR VEHICLE
CONTENTS

2.4L Turbo Engine Compartment............264

2.4L Engine Compartment................265

Onboard Diagnostic System — OBD II........266

Emissions Inspection And Maintenance
Programs............................267

Replacement Parts......................268

Dealer Service.........................268

Maintenance Procedures..................269
▫Engine Oil..........................269▫Drive Belts — Check Condition And Tension . . 273
▫Spark Plugs.........................274
▫Ignition Wiring System.................274
▫Catalytic Converter....................274
▫Engine Timing Belt....................276
▫Crankcase Emission Control System........276
▫Fuel Filter..........................276
▫Air Cleaner Element (Filter)..............276
▫Maintenance-Free Battery................277
7

Materials Added To Engine Oils
The manufacture strongly recommends against the addi-
tion of any additives (other than leak detection dyes) to
the engine oil. Engine oil is an engineered product and
it’s performance may be impaired by supplemental ad-
ditives.
Disposing of Used Engine Oil
Care should be taken in disposing of used engine oil from
your vehicle. Used oil, indiscriminately discarded, can
present a problem to the environment. Contact your
dealer, service station, or governmental agency for advice
on how and where used oil can be safely discarded in
your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
All of this manufacturers engines have a full-flow type
disposable oil filter. Use a filter of this type for replace-
ment. The quality of replacement filters varies consider-
ably. Only high quality filters should be used to assure
most efficient service. Mopar Engine Oil Filters are high
quality oil filters and are recommended.
Drive Belts — Check Condition and Tension
At the mileage shown in the maintenance schedules,
check all drive belts for condition and proper tension.
Improper belt tension can cause belt slippage and failure.
Inspect the drive belts for evidence of cuts, cracks, or
glazing and replace them if there is any sign of damage
which could result in belt failure. If adjustment is re-
quired, see your authorized dealer for service.
MAINTAINING YOUR VEHICLE 273
7

To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Engine Timing Belt
Replace the engine timing belt at the intervals described
in the appropriate maintenance schedule.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary. The fuel
filters are located inside the fuel tank. See your dealer for
service.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule “A”. If, however, you drive
the vehicle frequently under dusty or severe conditions,
the filter element should be inspected periodically and
replaced if necessary at the intervals shown on Schedule
“B”.
276 MAINTAINING YOUR VEHICLE

NOTE:For vehicles with a Turbo engine, a small
amount of oil accumulation in the air cleaner box is
normal. The amount will depend on driving style. The air
cleaner box should be cleaned out and a new make-up-
air filter element should be installed during the normal
air filter maintenance procedure.
WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Maintenance-Free Battery
You will never have to add water, nor is periodic main-
tenance required.
CAUTION!
When servicing the battery, always reinstall the
battery thermowrap. The thermowrap provides bat-
tery heat protection and will extend overall battery
life. Failure to reinstall the thermowrap can result in
evaporative loss of the battery fluid.
MAINTAINING YOUR VEHICLE 277
7

FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the air cleaner filter. A label iden-
tifying the components and circuits is located on the
underside of the cover.
MAXI
FUSEAmp/Color Items Fused
1 30 Amp/Pink Ignition Start
2 40 Amp/Green Anti-Lock Brake (ABS)
Pump
3 40 Amp/Green Ignition Run
4 30 Amp/Pink Heated Seats
5 40 Amp/Green Radiator Fan (Lo Speed
Turbo Only)
6 50 Amp/Red High Speed Radiator Fan
(Turbo Only)
7 30 Amp/Pink Anti-Lock Brake (ABS)
Solenoid
8 40 Amp/Green Electric Back Light (EBL)
9 Spare
10 40 Amp/Green IP Fuseblock
Power Distribution Center Location
MAINTAINING YOUR VEHICLE 303
7

Miles 3,000 6,000 9,000 12,000 15,000 18,000
(Kilometers) (5 000) (10 000) (14 000) (19 000) (24 000) (29 000)
Change engine oil and engine oil filter, if not
replaced at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X
Inspect theengine air cleaner filter,replace as
necessary.*X
Inspect theMake-up air filter,replace as nec-
essary.X
SCHEDULE “B”—ALL ENGINES 321
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A
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N
T
E
N
A
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C
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Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter, if not
replaced at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace as neces-
sary.*X
Replace theMake-up air filter.X
Adjust the generator drive belt tension. X
322 SCHEDULE “B”—ALL ENGINES
8
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Miles 39,000 42,000 45,000 48,000 51,000 54,000
( Kilometers) (62 000) (67 000) (72 000) (77 000) (82 000) (86 000)
Change engine oil and engine oil filter, if not
replaced at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X
Change the brake fluid. If vehicle is used for
trailer towing.X
Inspect theengine air cleaner filter,replace as
necessary.*X
Change the manual transaxle fluid.† X
Inspect theMake-up air filter.Replace as nec-
essary.X
SCHEDULE “B”—ALL ENGINES 323
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Miles 57,000 60,000 63,000 66,000 69,000 72,000
( Kilometers) (91 000) (96 000) (101 000) (106 000) (111 000) (115 000)
Change engine oil and engine oil filter, if not
replaced at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X X
Replace theengine air cleaner filter.X
Replace thespark plugs and ignition cables.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if neces-
sary. Not required if previously changed. * ‡X
Replace theMake-up air filter.X
Adjust the generator drive belt tension. X
Change the automatic transaxle fluid and fil-
ter.X
Flush and replace engine coolant at 60
months, if not done at 102,000 miles.X
324 SCHEDULE “B”—ALL ENGINES
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Miles 75,000 78,000 81,000 84,000 87,000 90,000
(Kilometers) (120 000) (125 000) (130 000) (135 000) (130 000) (144 000)
Change engine oil and engine oil filter, if not re-
placed at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X
Inspect theengine air cleaner filterand replace as
necessary.*X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if necessary.
Not required if previously changed. * ‡X
Replace theengine timing belt.*X
Inspect theMake-up air filter,replace as necessary. X
Adjust the generator drive belt tension. X
Replace theMake-up air filter.X
SCHEDULE “B”—ALL ENGINES 325
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