Vtss CHRYSLER VOYAGER 1996 User Guide

6J03A
L16
6B17
LJ01
WT/RD20 P98 WT/RD20 P98
BK/LG20 Z2
9
G400
WT/RD20 P98
C1
MUX LOCK/UNLOCKLIFTGATE
44
(VTSS)
2
1
SWITCH DISARM
ARM/
LIFTGATE
6E2
20
OR
C18
2
BODY
CONTROL
MODULE
PANEL
LAMPS
DRIVERBLOCK JUNCTION
PASSENGER
DOOR
SWITCH
MUX
55C1 C1
45
MUX SWITCHDOOR DRIVER
2
31
3
1 2
DRIVER
DOOR
LOCK
SWITCH
3
G301
2 Z2
20
BK/LG
B02 D01D33D01P
B03
BK/LG20 Z2
Z2
20
BK/LGZ2
20
BK/LG
P97
20
WT/DG
11
P97
20
WT/DG
WT/LG20 P96
D01P B034
WT/LG20 P96
D01D B02411
E2
20
ORE2
20
OR
14
SWITCH WINDOW
POWER
DRIVER
PASSENGER
POWER
WINDOW
SWITCH
E2
20
OR
E2
20
ORE2
20
OR
PASSENGER
DOOR
ARM/
DISARM
SWITCH
1 2
(VTSS)P96
20
WT/LG
Z2
20
BK/LG
(VTSS)
2
1
SWITCH DISARM
ARM/
DOOR
DRIVER
Z2
20
BK/LG
P97
20
WT/DG
SWITCH LOCK
DOOR
PASSENGER
PANEL
FEED LAMPS
PANEL
FEED LAMPS
(8W-15-14) (8W-45-8)(8W-12-2)
(8W-15-10)
(8W-15-11)
(8W-15-12) (8W-60-2)
(8W-60-3) (8W-12-23)
8W - 61 - 6 8W-61 POWER DOOR LOCKS
RKENS/GS
J988W-3GS006106

X3 20BK/RD
HORN RELAY CONTROL L110 22BK/YL
AUTO HEADLAMP SWITCH SENSE
BA
BLACK
40 30 20 10
31 21 11 NATURAL
1
Z1 20BK G9 20GY/BK
B A CAV GROUND RED BRAKE WARNING LAMP DRIVER CIRCUIT
FUNCTION
L308 20LG/WT V26 22YL/WT D9 22GY/BK D2 20WT/BK G6 22GY G19 20LG/OR G69 22BK/OR Z2 20BK/LG L307 20LG/OR E17 20YL/BK Z2 20BK/LG Z20 20BK/WT** E92 22OR/BK
V52 20DG/YL G2 22VT G26 20LB D1 20VT/BR M32 22BK/LB
G96 20LG/RD
40 39
38 37 36
35 34 33
32 31 30
29 28 27
26 25 24 23 22 21
20 19 18
17 16 15
14 13 12
11 10 9
8 7 6
5 4 3
2 1 CAV PARK LAMP SWITCH SENSE REAR WIPER SWITCH MUX RKE MODULE PROGRAM ENABLE CCD BUS(-) ENGINE OIL PRESSURE SWITCH SENSE ABS WARNING LAMP DRIVER VTSS LAMP DRIVER GROUND HEADLAMP SWITCH SENSE STEP DIMMER SWITCH SENSE GROUND GROUND DIMMER SWITCH SIGNAL
FRONT WIPER SWITCH MUX ENGINE TEMPERATURE WARNING LAMP DRIVER KEY-IN IGNITION SWITCH SENSE CCD BUS(+) COURTESY LAMP SWITCH SENSE RKE INTERFACE
- - - -
- - -
- - - - - -
- - - - - CIRCUIT
- - - -
- - -
- - - - - -
- - - - - FUNCTION
P136 20YL
POWER FOLDING MIRROR SWITCH SIGNAL
* BUILT-UP-EXPORT
** EXCEPT BUILT-UP-EXPORT
GAS
BODY
CONTROL
MODULE - C2
BRAKE PRESSURE
SWITCH
8W - 80 - 16 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8016

(LHD) MESSAGE CENTER
* DIESEL WAIT-TO START WARNING LAMP DRIVER G85 20OR/BK * 7
BLUE
7 1
136
G69 22BK/OR M1 20PK
R41 18BK/TN V23 18BR/PK G9 20GY/BK
G6 22GY G3 20BK/PK G2 22VT
G19 20LG/OR L62 18BR/RD Z1 20BK
L63 18DG/RD L34 20RD/OR
13 12 11 10 9 8 7 6 5 4
3 2 1 CAV VTSS INDICATOR LAMP DRIVER
FUSED B (+)
AIRBAG WARNING LAMP DRIVER FUSED IGNITION (ST-RUN) RED BRAKE WARNING LAMP DRIVER
ENGINE OIL PRESSURE SWITCH SENSE SERVICE ENGINE SOON INDICATOR LAMP DRIVER ENGINE TEMPERATURE WARNING LAMP DRIVER
ABS WARNING LAMP DRIVER RIGHT TURN SIGNAL GROUND
LEFT TURN SIGNAL FUSED HIGH BEAM RELAY OUTPUT CIRCUIT
FUNCTION
SWITCH MEMORY SET
BLUE564
1 2 3
P23 20PK/RD P22 20PK/BK P24 20PK/WT Z1 20BK
6 5 4 3 2
1 CAV MEMORY NO. 2 MEMORY SET MEMORY NO. 1 GROUND - - CIRCUIT
- - FUNCTION
MODULE - C3 MEMORY SEAT/MIRROR
21 10
11 NATURAL
1
P29 20BR/WT P25 22VT/RD P47 22LB P40 22GY/LB P15 22YL/LB
P11 22YL/WT P19 22YL/LG P9 20RD
P28 20BR/RD P26 22BR P27 22LB/RD P48 22GY/WT P17 22RD/LB P13 22RD/WT
P21 22RD/LG
21 20 19
18 17 16
15 14 13
12 11 10 9 8 7
6
5 4 3
2 1 CAV 6 VOLT SUPPLY SEAT HORIZONTAL POSITION SENSE SEAT RECLINER POSITION SENSE SEAT RECLINER (FORWARD) SEAT HORIZONTAL (FORWARD) SEAT REAR VERTICAL (UP) SEAT FRONT VERTICAL (UP)
FUSED B (+) SEAT POSITION SENSE COMMON SEAT FRONT VERTICAL POSITION SENSE SEAT REAR VERTICAL POSITION SENSE SEAT RECLINER (REARWARD) SEAT HORIZONTAL (REARWARD)
SEAT REAR VERTICAL (DOWN)
SEAT FRONT VERTICAL (DOWN)
- - - - - - CIRCUIT
- - - - - - - FUNCTION
8W - 80 - 58 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8058

SWITCH MULTI-FUNCTION
8 127BLACK
1
L324 22WT/LG V10 20BR
L94 20OR/WT L93 22PK Z1 18BK
F1 20DB V52 20DG//YL V16 20WT
L305 22LB/WT L302 22LB/YL L91 22DB/PK
12 11 10 9 8 7
6
5 4 3 2 1 CAV HIGH BEAM RELAY CONTROL
FRONT WASHER MOTOR CONTROL LOW BEAM RELAY CONTROL HIGH/LOW BEAM RELAY CONTROL
GROUND FUSED B(+) WIPER MUX SIGNAL
HIGH SPEED RELAY DRIVER RIGHT TURN SIGNAL SENSE LEFT TURN SIGNAL SENSE COMBO FLASHER SWITCHED GROUND
- CIRCUIT
- FUNCTION
ACTUATOR MODE DOOR
5BLACK1
C35 20DG/YL C57 20DB/GY C37 20YL
C26 20PK/DB
C34 20DB/WT
5 4
3 2 1 CAV MODE DOOR DRIVER SENSOR GROUND MODE DOOR FEEDBACK SIGNAL
5 VOLT SUPPLY DOOR COMMON CIRCUIT
FUNCTION
FUSED RIGHT HIGH BEAM OUTPUT L34 20RD/OR7 131 6ENGINE TEMPERATURE WARNING LAMP DRIVER CIRCUIT FUNCTION
CAV
G2 22VT
1
2G19 20LG/OR
3L63 18DG/RD LEFT TURN SIGNAL
6L62 18BR/RD RIGHT TURN SIGNALSGROUND Z1 20BK
54
G69 22BK/OR
7
8M1 20PK
9R41 18BK/OR
V23 18BR/PK
10
13G3 20BK/PKENGINE OIL PRESSURE SWITCH SENSE G6 22GY
12G9 20GY/BK RED BRAKE WARNING LAMP DRIVER
11ABS WARNING LAMP DRIVER
FUSED B(+)
FUSED IGNITION (ST-RUN)
(RHD) MESSAGE CENTER
VTSS INDICATOR LAMP DRIVER
AIRBAG WARNING LAMP DRIVER
SERVICE ENGINE SOON INDICATOR LAMP DRIVER
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 59
NSGS8059J988W-3

INSTALLATION
NOTE: The screws attaching the door latch to the
door end frame have nylon patches on the threads.
All screws must be replaced when the latch has
been removed.
(1) Place door latch in position on door end frame.
(2) Install screws to hold door latch to door end
frame.
(3) Insert linkage into door latch.
(4) Engage clips to hold linkage to door latch.
(5) Connect wire connector into power door lock
motor, if equipped.
(6) Insert a hex wrench through the elongated hole
located in the door shut face above the latch.
(7) Loosen allen head screw.
(8) Pull outward on the outside door handle and
release.
(9) Tighten allen head screw.
(10) Verify door latch and power door lock opera-
tion.
(11) Install water shield and front door trim panel.
FRONT DOOR LATCH STRIKER
REMOVAL
(1) Mark outline of door striker on B-pillar to aid
in installation.
(2) Remove screws holding door latch striker to
B-pillar (Fig. 19).
(3) Remove door latch striker from vehicle.
(4) Retrieve any shims found between latch striker
and B-pillar.
INSTALLATION
(1) Position latch striker and any shims retrieved
on vehicle.
(2) Loosely install screws to hold latch striker to
B-pillar.
(3) Align latch striker to outline on B-pillar made
previously.
(4) Tighten all fasteners.
(5) Verify door fit and operation. Adjust latch
striker as necessary.
FRONT DOOR LOCK CYLINDER
REMOVAL
(1) Remove front door trim panel and water shield
as necessary to gain access to the outside door han-
dle.
(2) Roll door glass up.
(3) Through access hole at rear of inner door
panel, disconnect vehicle theft Security System
(VTSS) switch connector from door harness, if
equipped.
(4) Disengage push-in fasteners holding VTSS
switch harness to inner door reinforcement bar, if
equipped.
(5) Disengage clip holding door latch linkage to
door latch.
(6) Remove latch linkage from latch.
(7) Disengage clip holding door lock linkage to
door latch.
(8) Remove lock linkage from latch.
(9) Remove nuts holding outside door handle to
door outer panel (Fig. 23).
(10) Remove outside door handle from vehicle.
(11) Disengage clip holding lock cylinder into out-
side handle (Fig. 20).
(12) Pull lock cylinder from door handle.
Fig. 19 Door Latch StrikerFig. 20 Remove Front Door Lock Cylinder
23 - 32 BODYNS
REMOVAL AND INSTALLATION (Continued)

INSTALLATION
(1) Engage clip into outside handle to hold lock
cylinder.
(2) With link arm toward rear of vehicle, push lock
cylinder into door handle until clip snaps into place
(Fig. 21).
(3) Insert lock linkage into door latch.
(4) Engage clip to hold door lock linkage to latch.
(5) Insert latch linkage into door latch.
(6) Engage clip to hold door latch linkage to latch.
(7) Install push-in fasteners to hold VTSS switch
harness to inner door reinforcement bar, if equipped.
(8) Connect VTSS switch connector into door har-
ness, if equipped.
(9) Verify door latch operation.
(10) Install water shield and door trim panel.
FRONT DOOR OUTER BELT MOLDING
REMOVAL
(1) Remove door trim panel.
(2) Roll door glass down.
(3) Using a hook tool, disengage interlocking lip at
the base of the inward edge of the belt molding (Fig.
22).
(4) Remove belt molding from door.
INSTALLATION
(1) Place belt molding in position on door.
(2) Engage interlocking lip at the base of the
inward edge of the belt molding on door panel.
(3) Install door trim panel.
FRONT DOOR OUTSIDE HANDLE
REMOVAL
(1) Remove front door trim panel and water shield
as necessary to gain access to the outside door han-
dle.
(2) Roll door glass up.(3) Through access hole at rear of inner door
panel, disconnect vehicle theft Security System
(VTSS) switch connector from door harness, if
equipped.
(4) Disengage push-in fasteners holding VTSS
switch harness to inner door reinforcement bar, if
equipped.
(5) Disengage clip holding door latch linkage to
door latch.
(6) Remove latch linkage from latch.
(7) Disengage clip holding door lock linkage to
door latch.
(8) Remove lock linkage from latch.
(9) Remove nuts holding outside door handle to
door outer panel (Fig. 23).
(10) Remove outside door handle from vehicle.
Fig. 21 Install Front Door Lock Cylinder
Fig. 22 Front Door Outer Belt Molding
Fig. 23 Front Door Outside Handle
NSBODY 23 - 33
REMOVAL AND INSTALLATION (Continued)

INSTALLATION
If outside door handle replacement is necessary,
transfer lock cylinder from the original handle to the
new one.
(1) Place outside door handle in position on vehi-
cle.
(2) Install nuts to hold outside door handle to door
outer panel (Fig. 23).
(3) Insert lock linkage into door latch.
(4) Engage clip to hold door lock linkage to latch.
(5) Insert latch linkage into door latch.
(6) Engage clip to hold door latch linkage to latch.
(7) Install push-in fasteners to hold VTSS switch
harness to inner door reinforcement bar, if equipped.
(8) Connect VTSS switch connector into door har-
ness, if equipped.
(9) Verify door latch operation.
(10) Install water shield and door trim panel.
FRONT DOOR REFLECTOR
REMOVAL
(1) Insert small, flat bladed pry tool between outer
edge of door reflector and HVAC outlet vent.
(2) Pry outward on outer edge of reflector.
(3) Remove reflector from vehicle (Fig. 24).
INSTALLATION
(1) Position reflector on vehicle.
(2) Insert inner edge of reflector into slot in HVAC
outlet vent.
(3) Snap outer edge of reflector into slot in HVAC
outlet vent.
FRONT DOOR SILL PLATE
REMOVAL
(1) Using trim stick (C-4755), disengage hidden
clips holding door sill plate from door sill.
(2) Remove sill plate from vehicle (Fig. 25).
INSTALLATION
(1) Place sill plate in position on vehicle.
(2) Align locating pins on backside of trim plate to
mating holes in door sill.
(3) Engage hidden clips to hold door sill plate to
door sill.
FRONT DOOR TRIM PANEL
REMOVAL
(1) Using a trim stick (C-4755), pry courtesy lamp
from door trim.
(2) Disconnect wire connector from courtesy lamp.
(3) If equipped, remove screws attaching door
assist handle to inner door panel.
(4) If equipped, remove screw attaching door pull
cup to inner door panel.
(5) If equipped, remove screws attaching trim
panel to door from below map pocket.
(6) If equipped, remove window crank.
(7) Using a trim stick, remove screw cover from
switch panel.
(8) Remove screws attaching switch panel to door
trim.
(9) Remove power accessary switch from door trim
(Fig. 26).
(10) Disconnect power switch from wire connector.
(11) If equipped, using a small, flat bladed pry
tool, remove memory seat/mirror switch and discon-
nect wire connector (Fig. 27).
(12) If equipped, remove screw holding door trim
to door panel from behind inside latch release han-
dle.
(13) Disengage clips attaching door trim to door
frame around perimeter of panel (Fig. 28).
(14) Lift trim panel upward to disengage flange
from inner belt molding at top of door.
Fig. 24 Front Door Reflector
Fig. 25 Door Sill Plate
23 - 34 BODYNS
REMOVAL AND INSTALLATION (Continued)

INSTALLATION
(1) Place striker in position on vehicle.
(2) Align striker to outline mark on sill.
(3) Install screws to attach striker to sill.
(4) Verify liftgate alignment and operation.
LIFTGATE LOCK CYLINDER
REMOVAL
NOTE: Do not remove E-clip.
(1) Remove outside liftgate handle.
(2) Remove lock cylinder clip from handle (Fig. 59).
(3) Remove lock cylinder and arm from handle.
INSTALLATION
(1) Install lock cylinder clip into liftgate handle.
(2) Push lock cylinder into handle until clip
engages groove in lock cylinder with an audible click
(Fig. 60).
(3) Install outside liftgate handle.
(4) Verify lock cylinder operation.
LIFTGATE OUTSIDE HANDLE
REMOVAL
(1) Remove liftgate trim panel.
(2) Remove power lock motor.
(3) Disengage outside handle link from clip on lift-
gate latch.
(4) Disconnect VTSS switch from back of lock cyl-
inder, if equipped.
(5) Disengage lock link, if equipped.
(6) Remove nut attaching outside liftgate handle to
liftgate (Fig. 61).
(7) Disengage retaining groove holding handle to
liftgate.
(8) Remove outside liftgate handle and links from
vehicle.
INSTALLATION
(1) Position outside liftgate handle and links on
vehicle.
(2) Engage retaining groove to hold handle to lift-
gate by pushing handle to the right for centering.
(3) Install nut to attach outside liftgate handle to
liftgate.
Fig. 58 Liftgate Latch Striker
Fig. 59 Lock Cylinder Removal
Fig. 60 Lock Cylinder Installation
23 - 48 BODYNS
REMOVAL AND INSTALLATION (Continued)

(4) Connect VTSS switch from back of lock cylin-
der, if equipped.
(5) Engage outside handle link to clip on liftgate
latch.
(6) Install lock link, if equipped.
(7) Install power lock motor.
(8) Verify liftgate operation. Adjust as necessary.
(9) Install liftgate trim panel.
LIFTGATE PROP ASSEMBLY
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Support liftgate on a suitable lifting device.
(3) Pull liftgate opening weatherstrip from D-pillar
flange next to prop assembly end pivot.
(4) Remove bolt holding end pivot to D-pillar (Fig.
62).
(5) Remove bolt holding prop assembly to liftgate.
(6) Remove prop assembly from vehicle.
INSTALLATION
For installation, reverse the above procedures.
LIFTGATE SILL PLATE
REMOVAL
(1) Disengage hidden clips holding sill plate to lift-
gate door opening sill (Fig. 63).
(2) Remove sill plate from vehicle.
INSTALLATION
(1) Place sill plate in position on vehicle.
(2) Align locator rib into recess in liftgate sill.
(3) Engage hidden clips to hold sill plate to liftgate
door opening sill.
LIFTGATE STABILIZER WEDGE
REMOVAL
(1) Open liftgate.
(2) Mark outline of stabilizer wedge on liftgate to
aid installation.
(3) Remove rivets attaching wedge to liftgate (Fig.
64).
(4) Remove wedge from vehicle.
INSTALLATION
(1) Position stabilizer wedge on vehicle.
(2) Align stabilizer wedge to outline previously
made on liftgate.
(3) Install rivet to hold wedge to liftgate.
(4) Verify liftgate fit and operation. Adjust as nec-
essary.
LIFTGATE STABILIZER WEDGE STRIKER
REMOVAL
(1) Open liftgate.
Fig. 61 Liftgate Outside HandleFig. 62 Liftgate Prop Assembly
Fig. 63 Liftgate Sill Plate
NSBODY 23 - 49
REMOVAL AND INSTALLATION (Continued)