radio CHRYSLER VOYAGER 1996 User Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 1996, Model line: VOYAGER, Model: CHRYSLER VOYAGER 1996Pages: 1938, PDF Size: 55.84 MB
Page 370 of 1938

with traction control switch connect the wire pigtail
before engaging clips.
(2) Install the screws to hold the over steering col-
umn bezel to the cluster bezel.
(3) Install the lower column cover.
POWER MIRROR SWITCH
REMOVAL
(1) Remove instrument cluster bezel (Fig. 52).
(2) Disconnect wire connector from back of power
mirror switch.
(3) Disengage lock tabs above and below the mir-
ror switch.
(4) Pull power mirror switch from headlamp
switch bezel.
(5) Remove power mirror switch.
INSTALLATION
For installation, reverse the above procedures.
POWER MIRROR SWITCH LAMP
REMOVAL
(1) Remove instrument cluster bezel (Fig. 53).
(2) Rotate bulb socket counterclockwise one quar-
ter turn.
(3) Pull bulb socket from back of power mirror
switch.
INSTALLATION
For installation, reverse the above procedures.
RADIO BEZEL AND HVAC CONTROL
REMOVAL
(1) Remove convenience bin - cup holder. Refer to
Convenience Bin - Cup Holder Removal and Installa-
tion procedure in this section.(2) Insert the trim stick (special tool #C-4755)
between access cover and radio bezel, above conve-
nience bin - cup holder.
(3) Carefully pry the access cover from the instru-
ment panel (Fig. 54).
(4) Separate the access cover from the vehicle.
(5) Remove convenience bin - cup holder track.
Refer to Convenience Bin - Cup Holder Track
Removal and Installation procedures in this section.
(6) Remove the attaching screws holding bottom of
the bezel to instrument panel (Fig. 55).
(7) Remove the attaching screws holding top of the
bezel to the instrument panel.
(8) Remove the bezel from the instrument panel.
(9) Disconnect the wire connector from back of the
rear blower switch, if equipped.
(10) Disconnect the wire connector from the back
of the HVAC Control.
(11) Remove the bezel.
Fig. 52 Power Mirror Switch
Fig. 53 Power Mirror Switch Lamp
Fig. 54 Convenience Bin Access Cover
8E - 34 INSTRUMENT PANEL AND SYSTEMSNS
REMOVAL AND INSTALLATION (Continued)
Page 371 of 1938

INSTALLATION
(1) Hold the radio bezel up and connect the wire
connector into the back of the HVAC control.
(2) Connect the wire connector into back of the
rear blower switch, if equipped.
(3) Place the radio bezel in position on the instru-
ment panel.
(4) Install screws to hold the top of radio bezel to
instrument panel.
(5) Install screws to the hold bottom of the radio
bezel to the instrument panel.
(6) Install the access cover.
REAR HEATER-A/C SWITCH
REMOVAL
(1) Remove radio bezel and HVAC Control (Fig.
56).
(2) Remove screw holding rear heater-A/C switch
to radio bezel HVAC Control.
(3) Disengage hook holding bottom of switch to
radio bezel HVAC Control.
(4) Remove switch from radio bezel HVAC Control.
INSTALLATION
For instrument, reverse the above procedures.
REAR HEATER-A/C SWITCH LAMP
REMOVAL
(1) Remove radio bezel HVAC Control.(2) Rotate bulb socket counterclockwise one quar-
ter (Fig. 57).
(3) Pull bulb socket from switch.
INSTALLATION
For installation, reverse the above procedures.
TRACTION CONTROL SWITCH
REMOVAL
(1) Remove the over steering column bezel (Fig.
51). Refer to Over Steering Column Bezel Removal
procedure.
(2) Remove the two screws attaching traction con-
trol switch to the bezel.
INSTALLATION
For installation, reverse the above procedure.
Fig. 55 Radio Bezel and HVAC Control
Fig. 56 Rear Heater ± A/C Switch
Fig. 57 Rear Heater-A/C Switch Lamp Bulb
NSINSTRUMENT PANEL AND SYSTEMS 8E - 35
REMOVAL AND INSTALLATION (Continued)
Page 373 of 1938

INSTRUMENT PANEL AND SYSTEMS
CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION........................ 1
DESCRIPTION AND OPERATION
HEADLAMP AND POWER MIRROR
SWITCH LAMP(S)..................... 1
INSTRUMENT CLUSTER................. 2
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES.............. 2
HEADLAMP SWITCH.................... 2
SELF DIAGNOSTIC TEST................. 3
REMOVAL AND INSTALLATION
ASH RECEIVER ± CONVENIENCE
BIN LAMP MODULE.................. 15
BODY CONTROL MODULE (BCM)......... 16
CIGAR LIGHTER BASE.................. 16
CONVENIENCE BIN.................... 15
CONVENIENCE BIN - CUP HOLDER....... 15
GLOVE BOX.......................... 17
GLOVE BOX LAMP AND SWITCH......... 17
GLOVE BOX LOCK STRIKER............. 17
HEADLAMP SWITCH................... 18
HEADLAMP SWITCH LAMP(S)........... 18
HVAC CONTROL LAMP................. 18
INSTRUMENT CLUSTER................ 20INSTRUMENT CLUSTER BACK PANEL..... 18
INSTRUMENT CLUSTER BEZEL.......... 18
INSTRUMENT CLUSTER LENS........... 19
INSTRUMENT CLUSTER PRINTED
CIRCUIT BOARD..................... 19
INSTRUMENT CLUSTER SUBDIAL........ 20
INSTRUMENT PANEL................... 20
INSTRUMENT PANEL LEFT END COVER.... 22
INSTRUMENT PANEL LOUVERS.......... 22
INSTRUMENT PANEL RIGHT END COVER . . 25
INSTRUMENT PANEL TOP COVER........ 24
JUNCTION BLOCK..................... 25
KNEE BLOCKER REINFORCEMENT........ 25
LOWER CONSOLE..................... 26
LOWER INSTRUMENT PANEL............ 26
LOWER STEERING COLUMN COVER...... 27
MESSAGE CENTER.................... 27
OVER STEERING COLUMN BEZEL........ 28
POWER MIRROR SWITCH.............. 28
POWER MIRROR SWITCH LAMP......... 28
RADIO BEZEL AND HVAC CONTROL....... 29
REAR HEATER-A/C SWITCH............. 29
REAR HEATER-A/C SWITCH LAMP........ 29
GENERAL INFORMATION
INTRODUCTION
The instrumentation gauges on GS vehicles are
contained in a subdial assemblies within the instru-
ment cluster. The individual gauges are not serviced
separately. If one of the cluster gauges becomes
faulty the entire subdial would require replacement
and all gauges will have to be calibrated. Refer to the
proper Body Diagnostic Procedure Manual for cali-
bration procedures.
DESCRIPTION AND OPERATION
HEADLAMP AND POWER MIRROR SWITCH
LAMP(S)
The Headlamp Switch and Power Mirror Switch
lamps are shown in (Fig. 1). For replacement of the
lamp(s) refer to Headlamp Switch Lamp(s) Removal
and Installation procedures below. Refer to Group 8T,
Power Mirrors for mirror test procedures.
NS/GSINSTRUMENT PANEL AND SYSTEMS 8E - 1
Page 387 of 1938

REMOVAL AND INSTALLATION
CONVENIENCE BIN - CUP HOLDER
REMOVAL
(1) Pull the convenience bin open (Fig. 4).
(2) Push lock tab at rear center downward.
(3) Pull the convenience bin - cup holder from
track in instrument panel.
(4) Remove convenience bin - cup holder.
INSTALLATION
For installation, reverse the above procedures.
ASH RECEIVER ± CONVENIENCE BIN LAMP
MODULE
REMOVAL
(1) Pull out ash receiver/cup holder.
(2) Insert trim stick between access cover above
cup holder and center console.
(3) Carefully pry access cover from center console
(Fig. 5).
(4) Separate access cover from vehicle.
(5) Remove screw from ash receiver lamp module.
(6) Carefully pull lamp module and wiring rear-
ward from instrument panel (Fig. 6).
(7) Disconnect lamp module from the wiring con-
nector.
INSTALLATION
For installation, reverse the above procedures.
CONVENIENCE BIN
REMOVAL
(1) Remove the ash receiver/cup holder from the
instrument panel.
(2) Remove the screw access cover from the bottom
of the radio bezel (Fig. 5).
(3) Remove the center bezel.
(4) Remove the ash receiver/cup holder attaching
screws and pull the ash receiver/cup holder track
rearward to disengage the rear guide studs from
instrument panel (Fig. 7).
(5) Remove the ash receiver/cup holder.
Fig. 4 Convenience Bin ± Cup Holder
Fig. 5 Ash Receiver Access Cover
Fig. 6 Ash Reveiver Lamp Module
NS/GSINSTRUMENT PANEL AND SYSTEMS 8E - 15
Page 390 of 1938

HEADLAMP SWITCH
REMOVAL
(1) Remove instrument cluster bezel (Fig. 14).
(2) Remove screws holding the headlamp switch
bezel to cluster bezel.
(3) Disconnect the wire connectors from the head-
lamp switch and wire connector from the power mir-
ror switch.
(4) Remove headlamp switch bezel from cluster
bezel.
INSTALLATION
For installation, reverse the above procedures.
HEADLAMP SWITCH LAMP(S)
REMOVAL
(1) Remove instrument cluster bezel.
(2) Disconnect wire connectors.
(3) Remove headlamp switch bezel from instru-
ment cluster bezel.
(4) Rotate bulb socket counterclockwise one quar-
ter turn (Fig. 15).
(5) Pull bulb socket from headlamp switch.
INSTALLATION
For installation, reverse the above procedures.
HVAC CONTROL LAMP
REMOVAL
(1) Remove radio bezel and HVAC Control (Fig.
16).
(2) Remove rear cover from HVAC control.
(3) Rotate bulb socket counterclockwise one quar-
ter turn.
(4) Pull bulb socket from HVAC.
INSTALLATION
For installation, reverse the above procedures.
INSTRUMENT CLUSTER BACK PANEL
REMOVAL
(1) Remove instrument cluster.
(2) Remove screws holding back panel to instru-
ment cluster (Fig. 17).
(3) Remove back panel.
INSTALLATION
For installation, reverse the above procedures.
INSTRUMENT CLUSTER BEZEL
REMOVAL
(1) Remove steering column cover.
(2) Remove over steering column bezel (Fig. 18).
(3) Remove left end cover.
(4) Remove screw at left end of cluster bezel and
headlamp switch.
Fig. 14 Headlamp Switch
Fig. 15 Headlamp Switch Lamp
Fig. 16 HVAC Control Lamps
8E - 18 INSTRUMENT PANEL AND SYSTEMSNS/GS
REMOVAL AND INSTALLATION (Continued)
Page 398 of 1938

(3) Remove reinforcement.
INSTALLATION
(1) Place reinforcement in position.
(2) Install screws to hold knee blocker reinforce-
ment to instrument panel.
(3) Install lower steering column cover.
LOWER CONSOLE
REMOVAL
(1) Remove screws holding lower console to floor
bracket and instrument panel (Fig. 40).
(2) Slide console rearward from around instrument
panel supports.
(3) Remove lower console.
INSTALLATION
(1) Place lower console in position.
(2) Slide console forward around instrument panel
supports.
(3) Install screws to hold lower console to floor
bracket and instrument panel.
LOWER INSTRUMENT PANEL
REMOVAL
(1) Remove right end cover.
(2) Remove steering column bezel.
(3) Remove radio bezel and HVAC control.
(4) Remove lower console.
(5) Remove ash receiver cup holder and track.
(6) Remove glove box.
(7) Remove glove box latch striker.
(8) Remove glove box lamp.
(9) Disconnect wire connector from glove box lamp.
(10) Remove screws holding lower instrument
panel to reinforcement frame around glove box open-
ing (Fig. 41).
Fig. 40 Lower Console
Fig. 41 Lower Instrument Panel
8E - 26 INSTRUMENT PANEL AND SYSTEMSNS/GS
REMOVAL AND INSTALLATION (Continued)
Page 399 of 1938

(11) Remove screw holding lower instrument panel
to right side of instrument panel.
(12) Remove screw holding lower instrument panel
to upper instrument panel at left side panel above
accelerator pedal.
(13) Remove instrument cluster bezel as necessary
to gain access to lower instrument panel screws.
(14) Remove screw lower holding instrument panel
to upper panel below instrument cluster.
(15) Remove screws holding rear of storage pocket
to panel support frame.
(16) Remove screws holding lower instrument
panel to upper instrument panel from below radio.
(17) Remove screws holding lower instrument
panel to support frame in floor console area.
(18) Separate lower instrument from upper instru-
ment panel.
(19) Disengage wire connectors from back of acces-
sory plug.
(20) Separate lower instrument from vehicle.
INSTALLATION
For installation, reverse the above procedures.
LOWER STEERING COLUMN COVER
REMOVAL
(1) Remove screws holding parking brake release
handle to instrument panel (Fig. 42).
(2) Remove screws holding bottom of lower steer-
ing column cover to instrument panel (Fig. 43).
(3) Remove screw holding right side of lower steer-
ing column cover to instrument panel.
(4) Disengage park brake release cable case from
groove on end of release handle (Fig. 44).
(5) Disengage cable end pivot from slot on release
handle (Fig. 44).
INSTALLATION
For installation, reverse the above procedures,
MESSAGE CENTER
REMOVAL
(1) Remove A-pillar trim.
(2) Remove instrument panel top cover. Refer to
instrument panel top cover removal procedures.
(3) Disconnect the wire connector from back of
message center.
(4) Remove screws holding message center to
instrument panel top cover.
(5) Remove message center from instrument panel
top cover.
Fig. 42 Park Brake Release Handle
Fig. 43 Lower Steering Column Cover
Fig. 44 Park Brake Release Handle
NS/GSINSTRUMENT PANEL AND SYSTEMS 8E - 27
REMOVAL AND INSTALLATION (Continued)
Page 401 of 1938

INSTALLATION
For installation, reverse the above procedures.
RADIO BEZEL AND HVAC CONTROL
REMOVAL
(1) Remove screw access cover (Fig. 48).
(2) Remove the attaching screws holding bottom of
the bezel to instrument panel.
(3) Remove the attaching screws holding top of the
bezel to the instrument panel.
(4) Remove the bezel from the instrument panel.
(5) Disconnect the wire connector from back of the
rear blower switch, if equipped.
(6) Disconnect the wire connector from the back of
the HVAC Control.
(7) Remove the bezel.
INSTALLATION
(1) Hold the radio bezel up and connect the wire
connector into the back of the HVAC control.
(2) Connect the wire connector into back of the
rear blower switch, if equipped.
(3) Place the radio bezel in position on the instru-
ment panel.
(4) Install screws to hold the top of radio bezel to
instrument panel.
(5) Install screws to the hold bottom of the radio
bezel to the instrument panel.
(6) Install the access cover.
REAR HEATER-A/C SWITCH
REMOVAL
(1)Remove radio bezel and HVAC Control (Fig. 49).
(2) Remove screw holding rear heater-A/C switch
to radio bezel HVAC Control.
(3) Disengage hook holding bottom of switch to
radio bezel HVAC Control.
(4) Remove switch from radio bezel HVAC Control.
INSTALLATION
For instrument, reverse the above procedures.
REAR HEATER-A/C SWITCH LAMP
REMOVAL
(1) Remove radio bezel HVAC Control.
(2) Rotate bulb socket counterclockwise one quar-
ter (Fig. 50).
(3) Pull bulb socket from switch.
INSTALLATION
For installation, reverse the above procedures.
Fig. 48 Radio Bezel and HVAC Control
Fig. 49 Rear Heater ± A/C Switch
Fig. 50 Rear Heater-A/C Switch Lamp Bulb
NS/GSINSTRUMENT PANEL AND SYSTEMS 8E - 29
REMOVAL AND INSTALLATION (Continued)
Page 403 of 1938

AUDIO SYSTEMS
CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DESCRIPTION AND OPERATION
ANTENNA.............................. 1
CHOKEÐINFINITY SPEAKERS.............. 2
INTERFERENCE ELIMINATION.............. 1
NAME BRAND SPEAKER RELAY............ 3
RADIO IGNITION INTERFERENCE........... 2
RADIOS................................ 1
REMOTE RADIO SWITCHES................ 3
DIAGNOSIS AND TESTING
ANTENNA.............................. 3AUDIO SYSTEM......................... 4
RADIO................................. 4
REMOTE RADIO SWITCHES................ 6
REMOVAL AND INSTALLATION
ANTENNA EXTENSION CABLE.............. 7
ANTENNA MAST AND CABLE LEAD......... 7
D±PILLAR SPEAKER.................... 10
FRONT DOOR SPEAKER................... 9
INSTRUMENT PANEL SPEAKER............. 8
QUARTER PANEL SPEAKER............... 10
RADIO/TAPE/CD PLAYER.................. 8
REMOTE RADIO SWITCHES................ 9
GENERAL INFORMATION
INTRODUCTION
Operating instructions for the factory installed
audio systems can be found in the Owner's Manual
provided with the vehicle.
NS vehicles are equipped with an Ignition Off
Draw (IOD) fuse in the power distribution center
located in the engine compartment. After the IOD
fuse or battery has been disconnected, the radio sta-
tion sets and clock will require resetting.
DESCRIPTION AND OPERATION
ANTENNA
All models use a fixed-length stainless steel rod-
type antenna mast, installed at the right front fender
of the vehicle. The antenna mast is connected to the
center wire of the coaxial antenna cable, and is not
grounded to any part of the vehicle.
To eliminate static, the antenna base must have a
good ground. The coaxial antenna cable shield (the
outer wire mesh of the cable) is grounded to the
antenna base and the radio chassis.
The antenna coaxial cable has an additional dis-
connect, located near the right end of the instrument
panel. This additional disconnect allows the instru-
ment panel assembly to be removed and installed
without removing the radio.
The factory-installed Electronically Tuned Radios
(ETRs) automatically compensate for radio antenna
trim. Therefore, no antenna trimmer adjustment isrequired or possible when replacing the receiver or
the antenna.
INTERFERENCE ELIMINATION
Some components used on the vehicles are
equipped with a capacitor to suppress radio fre-
quency interference/static.
Capacitors are mounted in various locations inter-
nal to the generator, instrument cluster and wind-
shield wiper motor.
To eliminate radio interference, ground straps are
used in different areas of the vehicle. These ground
circuits should be securely tightened to assure good
metal to metal contact. The ground straps conduct
very small high frequency electrical signals to ground
and require clean surface contact area. The radio
ground is supplied from the instrument panel har-
ness and is attached to the rear of the radio. Some
engines have other ground straps to eliminate fur-
ther radio interference:
²Radio chassis to instrument panel structure
²Engine to dash panel
²Engine to chassis
²A/C h valve to dash panel
Radio resistance type spark plug cables in the high
tension circuit of the ignition system complete the
interference suppression. Faulty or deteriorated
spark plug wires should be replaced.
RADIOS
Available factory-installed radio receivers for this
model include an AM/FM/cassette (RAS sales code),
an AM/FM/cassette/5-band graphic equalizer with CD
changer control feature (RBN sales code), an AM/FM/
NSAUDIO SYSTEMS 8F - 1
Page 404 of 1938

CD/3-band graphic equalizer (RBR sales code), or an
AM/FM/CD/cassette/3-band graphic equalizer (RAZ
sales code).
All factory-installed radio receivers are stereo Elec-
tronically Tuned Radios (ETR) and include an elec-
tronic digital clock function.
All factory-installed radio receivers, except the
RAS model, communicate on the Chrysler Collision
Detection (CCD) data bus network through a sepa-
rate two-way wire harness connector. The CCD data
bus network allows the sharing of sensor informa-
tion. This helps to reduce wire harness complexity,
internal controller hardware, and component sensor
current loads. At the same time, this system provides
increased reliability, enhanced diagnostics, and
allows the addition of many new feature capabilities.
In addition, radios connected to the CCD data bus
have several audio system functions that can be diag-
nosed using a DRB scan tool. Refer to the proper
Diagnostic Procedures manual for more information
on DRB testing of the audio systems.
The radio can only be serviced by an authorized
radio repair station. Refer to the latest Warranty Pol-
icies and Procedures manual for a current listing of
authorized radio repair stations.
For more information on radio features, setting
procedures, and control functions refer to the owner's
manual in the vehicle glove box.
RADIO IGNITION INTERFERENCE
If receiving ignition/engine interference noise on
the radio stations, check and clean all engine and
body ground connections. Tighten properly after
cleaning. Example (Fig. 1), (Fig. 2), (Fig. 3) and (Fig.
4).
Ensure all ground connections are without corro-
sion.
CHOKEÐINFINITY SPEAKERS
If the audio system is lacking bass response, check
for continuity across the choke connector. If no conti-
nuity Replace choke. The choke is located on the
Fig. 1 Motor Mount to Frame Rail Ground
Fig. 2 2.4L Engine Block Ground
Fig. 3 3.0L Engine Block Ground
Fig. 4 3.3/3.8L Engine Block Ground
8F - 2 AUDIO SYSTEMSNS
DESCRIPTION AND OPERATION (Continued)