engine CHRYSLER VOYAGER 1996 Service Manual

POWER SEAT
CIRCUIT BREAKER
2 1GRAY
2F35 14RD* F35 14RD A3 12PK/BK 1 CAV FUSED B(+) FUSED B(+) FUNCTION CIRCUIT
* MEMORY SEAT
(DIESEL) MODULE CONTROL POWERTRAIN
46 68
23
1
CONTINUED ON NEXT PAGE V37 20RD/LG SPEED CONTROL SWITCH SIGNAL- - - - - - - - SLEEVE POSITION SENSOR K134 20LB/BKA/C COMPRESSOR CLUTCH RELAY CONTROL C13 20DB/ORSPEED CONTROL LAMP DRIVER V38 20LB/RDGROUND Z12 16BK/TNDIESEL POWER RELAY OUTPUT A142 16DG/OR- ENGINE SPEED SENSOR RETURN K3 20BK/VT5 VOLT SUPPLY K7 20OR- - ACCELERATOR PEDAL SENSOR SIGNAL ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
K22 20OR/DB K2 20TN/BKNEEDLE MOVEMENT SENSOR SIGNAL K67 20BR/BKFUEL QUANTITY ACTUATOR SIGNAL
- -
- - FUEL QUANTITY ACTUATOR SIGNAL K140 18TN/WTGROUND Z12 16BK/TN
ENGINE SPEED SENSOR SIGNAL K159 20VT/RD
FUNCTION
-
-
-
- CIRCUIT
-
-
- ENGINE STARTER MOTOR RELAY CONTROL
LOW SPEED RADIATOR FAN RELAY NO. 2 CONTROL
CONTROL SLEEVE POSITION SENSOR
ENGINE SPEED SENSOR FEED
NEEDLE MOVEMENT SENSOR RETURN
A/C PRESSURE SWITCH SIGNAL
CLUTCH SWITCH SIGNAL
GLOW PLUG LAMP DRIVER
SENSOR GROUND
A/C SWITCH SIGNAL
BOOST PRESSURE SENSOR SIGNALCAV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 K90 20TN
K140 18TN/WT
C24 20DB/PK
K57 20LG/OR
K24 18GY/BK
K68 20LG/YL
C18 20DB
K119 20LG/BK
K29 20WT/PK
G85 20OR/BK
K4 20BK/LB
C103 20DG/LB
K1 20DG/RD
EGR SOLENOID CONTROL K35 20GY/YL
FUSED IGNITION (ST-RUN) F87 18WT/BK
(2.0L/2.4L) PRESSURE SWITCHPOWER STEERING
21
BLACK
Z1 18BK K10 18DB/OR
2 1 CAV GROUND POWER STEERING PRESSURE SWITCH SENSE FUNCTION CIRCUIT
BRAKE SWITCH SENSE
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 69
NSGS8069J988W-3

53FUEL SHUT OFF SIGNAL K153 18OR/DG
54--
K167 20BR/YL ACCELERATOR PEDAL SENSOR GROUND
55
51SLEEVE POSITION SENSOR (+) K126 20LG
52K135 20WT/BK SHUT DOWN SOLENOID CONTROLFUEL TIMING SOLENOID CONTROL K152 20WT/DG
50SLEEVE POSITION SENSOR (+) K140 18TN/WT
49 48C137 20YL HIGH SPEED RADIATOR FAN RELAY NO. 1 AND 3 CONTROL 44
45
46A142 16DG/OR DIESEL POWER RELAY OUTPUT
GROUND Z12 16BK/TN
47--
VEHICLE SPEED SENSOR SIGNAL G7 18WT/OR 43K51 20DB/YL DIESEL POWER RELAY
42
41K9 20LB CAV FUNCTION CIRCUIT
5 VOLT SUPPLY
- -
56
59G55 20OR/BK
60--- -
58K6 20VT/WT 5 VOLT SUPPLY
57
61D21 20PK
- -
6662- -
63K156 20GY FUEL TEMPERATURE SENSOR SIGNAL
LOW IDLE POSITION SWITCH SIGNAL K151 20WT
65K21 20BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
64SCI TRANSMIT ENGINE DISABLE SIGNAL
L50 18WT/TN STOP LAMP SWITCH SIGNAL
67--
DIESEL POWER RELAY OUTPUT A142 16DG/OR
68(CONTINUED)
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8070

MODULE - C1CONTROL POWERTRAIN
- -
K90 18TN ENGINE STARTER MOTOR RELAY CONTROL
C103 18DG/LB A/C SWITCH SIGNALKNOCK SENSOR SIGNAL K42 18DB/LG- - BLACK
10 20 30 40
1 11 21 31
K35 18GY/YL K1 18DG/RD K22 18OR/DB K44 18TN/YL K24 18GY/BK K41 18BK/DG K2 18TN/BK G3 18BK/PK F87 18WT/BK K12 18TN/WT K14 18LB/BR
K38 18GY K58 18BR/DB K11 18WT/DB K19 18GY/RD Z12 18BK/TN K20 18DG K13 18YL/WT
A142 18DG/OR V32 18YL/RD K17 18DB/TN K18 18RD/YL
40 39 38
37 36 35
34 33 32
31
30 29 28
27 26 25 24 23
22 21 20
19 18 17
16 15 14
13 12 11
10 9 8
7 6 5
4 3 2
1 CAV EGR SOLENOID CONTROL MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL THROTTLE POSITION SENSOR SIGNAL CAMSHAFT POSITION SENSOR SIGNAL CRANKSHAFT POSITION SENSOR SIGNAL HEATED OXYGEN SENSOR SIGNAL ENGINE COOLANT TEMPERATURE SENSOR SIGNAL SERVICE ENGINE SOON INDICATOR LAMP DRIVER FUSED IGNITION SWITCH OUTPUT (ST-RUN) INJECTOR NO. 2 DRIVER INJECTOR NO. 4 DRIVER
INJECTOR NO. 5 DRIVER (3.3L/3.8L) INJECTOR NO. 6 DRIVER (3.3L/3.8L) INJECTOR NO. 1 DRIVER IGNITION COIL NO. 1 DRIVER GROUND GENERATOR FIELD DRIVER INJECTOR NO. 3 DRIVER
AUTOMATIC SHUT DOWN RELAY OUTPUT SPEED CONTROL ON/OFF SWITCH SENSE IGNITION COIL NO. 2 DRIVER IGNITION COIL NO. 3 DRIVER (3.3L/3.8L)
- - - - - - -
- - - - - CIRCUIT
- - - - - - -
- - - - - FUNCTION
K21 18BK/RD* INTAKE AIR TEMPERATURE SENSOR SIGNAL
* 2.0L
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 71
NSGS8071J988W-3

MODULE - C2CONTROL POWERTRAIN
K70 18VT/RD PULSE WIDTH MODULATED PURGE CURRENT SENSE- -
80 7161 51 41
70 60 50GRAY
V35 18LG/RD K106 18WT/DG T41 18BR/YL D20 18LG K31 18BR
K173 14LG/DB K107 18YL/BK K52 18PK/BK K51 18DB/YL G7 18WT/OR D21 18PK C13 18DB/OR T10 18YL/DG K29 18WT/PK
K6 18VT/WT D2 18WT/BK D1 18VT/BR
K59 18VT/BK K39 18GY/RD V36 18TN/RD K141 18TN/WT Z12 18BK/TN
K60 18YL/BK K40 18BR/WT A14 18RD/WT K7 18OR K4 18BK/LB C18 18DB V37 18RD/LG
80 79 78
77 76 75
74 73 72
71 70 69
68 67 66 65 64 63
62 61 60
59 58 57
56 55 54
53 52 51
50 49 48
47 46 45
44 43 42
41 CAV SPEED CONTROL VENT SOLENOID CONTROL EVAP LEAK DETECTION PUMP SOLENOID CONTROL TRANSMISSION RANGE SWITCH T41 SENSE SCI RECEIVE FUEL PUMP RELAY CONTROL
RADIATOR FAN RELAY CONTROL EVAP LEAK DETECTION PUMP STROKE SENSE EVAP/PURGE SOLENOID CONTROL AUTOMATIC SHUT DOWN RELAY CONTROL VEHICLE SPEED SENSOR SIGNAL SCI TRANSMIT A/C COMPRESSOR CLUTCH RELAY CONTROL TORQUE MANAGEMENT REQUEST SENSE STOP LAMP SWITCH SENSE
5 VOLT SUPPLY CCD BUS (-) CCD BUS (+)
IDLE AIR CONTROL MOTOR NO. 4 DRIVER IDLE AIR CONTROL MOTOR NO. 1 DRIVER SPEED CONTROL VACUUM SOLENOID CONTROL HEATED OXYGEN SENSOR SIGNAL GROUND
IDLE AIR CONTROL MOTOR NO. 2 DRIVER IDLE AIR CONTROL MOTOR NO. 3 DRIVER FUSED B(+) 8 VOLT SUPPLY SENSOR GROUND A/C PRESSURE SWITCH SIGNAL SPEED CONTROL SWITCH SIGNAL
- - - - - - - CIRCUIT
- - - - - - - FUNCTION
EATX
- -
* 3.3L/3.8L ENGINE K50 18YL/WT* FLEXIBLE FUEL SENSOR SIGNAL
FUNCTION
CIRCUIT
FUSED B(+)
IGNITION SWITCH OUTPUT (OFF/RUN/START)CAV
1
2M1 20PK
A81 20DG/RD
BLACK
21
PRNDL FEED
8W - 80 - 72 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8072

Component/
GroundColor Location Fig.
Camshaft
Position Sensor
3.3L, 3.8LBK RT Side of
Engine9
Center Dome
LampBK At Lamp N/S
CHMSL RD Rear of CHMSL 21
Cigar Lighter BK Rear of Lighter 9
Clockspring C1 YL Rear of
Clockspring11
Clockspring C2 NAT Rear of
Clockspring11
Clutch Interlock
SwitchBK Top of Clutch
Pedal13
Controller
Anti-Lock BrakeBK RT Side of
Engine
CompartmentN/S
Crankcase Vent
HeaterAt Heater N/S
Crankshaft
Position SensorBK Rear of Engine 5, 6, 7,
9
D01 BK On Kick Panel 18
D02 BK On Kick Panel 18
Data Link
ConnectorBK LT of Steering
Column12
Downstream
Heated Oxygen
SensorBK Front Center of
Floor Pan16
Driver Airbag YL Rear of Airbag 11
E36 BK LT Frame Rail 2
E40 BK At Radiator Fan
ModuleN/S
E43 LT/GY LT Frame Rail 2
E69 BK LT Side of
Intake6, 7
E78 BK Near Throttle
Body9
EC1 Above RT
Vanity Mirror17
EGR Solenoid BK LT Rear of
Engine6, 9
Electric Wiper
De-Icer C1BK At Left Base of
Windshield11
Electric Wiper
De-Icer C2BK At Right Base
of Windshield11Component/
GroundColor Location Fig.
Engine Coolant
Temp Sensor
2.4LBK On Cylinder
BlockN/S
Engine Coolant
Temp Sensor
2.5BK On Cylinder
Head8
Engine Coolant
Temp Sensor
3.3L, 3.8LBK On Cylinder
BlockN/S
Engine Oil
Pressure SwitchGN On Cylinder
Block5, 6, 7,
8, 9
Engine Starter
MotorRear of Starter 5, 6, 7,
8, 9
EVAP/Purge
SolenoidBK RT Motor
Mount3
Evaporator
Temperature
SensorBK RT Side of
HVACN/S
F02 BK Near Throttle
Body9
F09 BK LT Side of
Intake6, 7
Front Blower
MotorBK At Motor 10
Front Blower
Motor Resistor
BlockBK RT Side Cowl 4
Front Cigar
LighterBK Rear of Lighter 9
Front Reading
Lamps/SwitchRD At Lamp 15
Front Washer
MotorBK Bottom of
Reservior4
Fuel Injection
PumpBK Near Pump 8
Fuel Injector #1 BK At Injector N/S
Fuel Injector #2 BK At Injector N/S
Fuel Injector #3 BK At Injector N/S
Fuel Injector #4 BK At Injector N/S
Fuel Injector #5 BK At injector N/S
Fuel Injector #6 BK At Injector N/S
Fuel Injectors
(2.0L)BK At Injectors 5
Fuel Pump
HeaterBK At Heater N/S
Fuel Pump
ModuleLT/GY Side of Fuel
Tank20
8W - 90 - 2 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
G100 LT Frame Rail 3
G101 2.4L Rear of
Cylinder Head6, 7
G101 3.3L, 3.8L Rear of
Cylinder Block9
G102 LT Frame Rail 3
G103 2.4L Rear of
Cylinder Head6, 7
G103 3.3L, 3.8L Rear of
Cylinder Block9
G104 Rear of Right
Headlamp4
G200 Right of I.P.
Center Stack10
G201 I.P. Center
Support10
G202 I.P. Center
Support10
G204 I.P. Center
Support10
G300 LT Kick Panel 13
G301 RT Kick Panel 14
G302 LT Quarter
Panel21
G400 In Liftgate 23
Generator BK Rear of
Generator5, 6, 7,
8, 9
Glove Box
LampBL Rear of Glove
Box11
Glow #1 BK At Glow Plug 8
Glow #2 BK At Glow Plug 8
Glow #3 BK At Glow Plug 8
Glow #4 BK At Glow Plug 8
Headlamp
Dimmer SwitchBK Part of
Multifunction
Switch11
Headlamp
Switch C1NAT Rear of Switch 11
Headlamp
Switch C2BK Rear of Switch 11
Headlamp
Washer PumpBK At Pump N/S
High Note Horn BK LT Frame Rail 4
Hood Ajar
SwitchNAT LT Fender 2Component/
GroundColor Location Fig.
Horn Switch Rear of Driver
Airbag11
Idle Air Control
MotorBK On Throttle
Body5, 6, 7,
8, 9
Ignition Coil
Pack 2.0LBK Top of Valve
Cover5
Ignition Coil
Pack 2.4LBK Top of Valve
Cover6, 7
Ignition Coil
Pack 3.3L, 3.8LBK RT Side of
Engine9
Ignition Switch
C1GY Rear of Switch 11
Ignition Switch
C2GN Rear of Switch 11
Ignition Switch
C3BK Rear of Switch 11
Instrument
ClusterRD Rear of Cluster 11
Intake Air Temp
SensorGY On Intake 6, 7
J01D BK RT Side of
HVAC15
J02A BK Top of Liftgate 23
JO3A BK Top of Liftgate 23
Junction Block
C1GY On Junction
Block13
Junction Block
C2GY On Junction
Block13
Junction Block
C3GY On Junction
Block12
Junction Block
C4GY On Junction
Block12
Key-In Halo
LampWT Rear of Lamp 11
Knock Sensor
2.0LGY Front of
Cylinder Block5
Knock Sensor
2.4LGY Front of
Cylinder Block6, 7
Knock Sensor
3.3L, 3.8LGY Front of
Cylinder BlockN/S
L15 BK Top of Liftgate 23
L16 BK Top of Liftgate 23
Left Flasher
RelayBK LT Rear
Quarter PanelN/S
Left Door Ajar
SwitchBK LT B-PIllar 14
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 3
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Message Center BL Rear of
Message
Center11
Mode Door
ActuatorBK LT Side of
HVAC15
Multi Function
SwitchBK Rear of Switch 11
Name Brand
Speaker RelayLT/GY LT of Steering
Column11
Needle
Movement
SensorBK Back of
Generator8
Output Shaft
Speed SensorGY Front of
Transmission7, 9
Overhead
ConsoleRD Front of
Console15
P18 GY RT of Steering
Column12
P25 BK RT of I.P
Center Stack10
P30 BK RT Side of
HVAC10
P34 GY RT of Steering
Column12
P50 NAT Right Side of
HVAC Unit
Taped to
Harness10
Park Brake
SwitchBK Top of Park
Brake13
Park/Neutral
Positon SwitchBK Front of
TransmissionN/S
Passenger
AirbagYL Rear of Airbag 11
PDC C1 NAT Bottom of PDC 2
PDC C2 OR Bottom of PDC 2
PDC C3 DK/
GNBottom of PDC 2
PDC C4 BK Bottom of PDC 2
PDC C5 LT/GY Bottom of PDC 2
PDC C6 LT/GN Bottom of PDC 3
PDC C7 LT/GY Bottom of PDC 3
PDC C8 BL Bottom of PDC 3
Power Folding
Mirror SwitchBK At Switch N/SComponent/
GroundColor Location Fig.
Power Mirror
SwitchBK Rear of Switch 11
Power Steering
Pressure SwitchBK RT Side of
Engine
CompartmentN/S
Powertrain
Control Module
C1BK LT Fender Side
Shield3
Powertrain
Control Module
C2BK LT Fender Side
Shield3
Radiator Fan
No.1BK At Motor N/S
Radiator Fan
No.2BK At Motor N/S
Radiator Fan
Solid State
RelayBK LT Front Frame
Rail3
Radio C1 GY Rear of Radio 11
Radio C2 BK Rear of Radio 11
Radio C3 BK Rear of Radio 11
Radio Choke LT/GY Rear of Radio N/S
Rear A/C-
Heater UnitLT/GN RT Quarter
Panel22
Rear Blower
Front Control
SwitchBK Rear of Switch 11
Rear Blower
Rear Control
SwitchBK At Switch N/S
Rear Cigar
Lighter/Power
OutletBK LT Quarter
Panel21
Rear Dome
LampBK At Lamp N/S
Rear Washer
MotorBK Bottom of
Reservior4
Rear Window
DefoggerBK On Liftgate 21
Rear Wiper
MotorBK At Motor 21
Recirculation
Door ActuatorNAT RT Side of
HVAC15
Remote Keyless
Entry ModuleRD Top Left of I.P. 11
RF3 BK At Radiator Fan N/S
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 5
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Transmission
Control
SolenoidsBK Front of
Transmission7, 9
Turbine Speed
SensorGY Front of
Transmission7, 9
Turn Signal/
Hazard SwitchBK Part of
Multifunction
Switch11
Upstream
Heated Oxygen
SensorGY Rear of Engine 5, 6, 7,
8, 9Component/
GroundColor Location Fig.
Vehicle Speed
Control ServoBK LT Rear of
Engine
Compartment5, 6, 7,
8, 9
Vehicle Speed
SensorBK Rear of
Transmission5, 6, 8
Windshield
Wiper SwitchBK Part of
Multifunction
Switch11
Wiper Module BK LT Side of
Engine2
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 7
DESCRIPTION AND OPERATION (Continued)

Fig. 2 Engine Compartment ConnetionsÐLHD
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 9
DESCRIPTION AND OPERATION (Continued)

Fig. 3 Engine Compartment ConnectionsÐLHD
8W - 90 - 10 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)