engine CHRYSLER VOYAGER 1996 Service Manual

8W-21 STARTING SYSTEM
Component Page
Battery...........................8W-21-2, 3
Clutch Interlock Switch...............8W-21-2, 3
Clutch Interlock Switch Jumper..........8W-21-2
Engine Starter Motor................8W-21-2, 3
Engine Starter Motor Relay...........8W-21-2, 3
ES01...............................8W-21-3
ES26...............................8W-21-3
ES28...............................8W-21-3
Fuse 10 (JB).......................8W-21-2, 3Component Page
Fuse 23 (PDC)......................8W-21-2, 3
Fusible Link.........................8W-21-3
G100...............................8W-21-3
G103...............................8W-21-3
Glow Plug Relay......................8W-21-3
Junction Block......................8W-21-2, 3
Power Distribution Center.............8W-21-2, 3
Powertrain Control Module............8W-21-2, 3
NS/GS8W - 21 STARTING SYSTEM 8W - 21 - 1

MOTOR STARTER
ENGINE1 2
C131
POWERTRAIN
CONTROL
MODULE
CONTROLRELAY MOTOR STARTERENGINEA0
6
RD
40A
FUSE
23CENTER DISTRIBUTION
POWER
ENGINE
STARTER
MOTOR
RELAY
3C7
BR12 T40
8587
3086
A0
6
RD 4
C6
3C2
JUNCTION
BLOCK
C2
10FUSE
10
10A
ST A41
2 1
CLUTCH
INTERLOCK
SWITCH INTERLOCK
CLUTCH
MTX EATX
F45
20
YL/RD
1
2
BATTERY
M
1 PULL-IN
2 HOLD-IN
JUMPER SWITCH
F45
20
YL/RD
T141
20
YL/RD
K90
18
TN
T141
20
YL/RD
(8W-30-6)(8W-10-16)(8W-10-8) (8W-12-2)
(8W-12-16)(8W-10-16)
(8W-20-2)
8W - 21 - 2 8W-21 STARTING SYSTEM
GASNS/GS
J988W-3GS002102

RD10 A54
ES28 ES26
DB 16
A54
LINK FUSIBLE
RD10 A0
RELAY PLUG
GLOW
1
BK6 Z0
BK2 Z0
G100G103
MOTOR STARTER
ENGINE
K90
18
TN
1 2
A0
6
RD
40A
FUSE
23CENTER DISTRIBUTION
POWER
ENGINE
STARTER
MOTOR
RELAY
3C7
BR12 T40
8587
3086
A0
2
RD 4
C6
3C2
JUNCTION
BLOCK
C2
10FUSE
10
10A
ST A41
YL/RD20 F45
1
2
M
1 PULL-IN
2 HOLD-IN T141
20
YL/RD
6E95
B107
3
MODULE CONTROL
POWERTRAIN
K90
20
TN
TO
ES01
Z0
10
BK
ENGINE
STARTER
MOTOR
RELAY
CONTROLFUSED
B(+)
SWITCH INTERLOCK
CLUTCH
BATTERY
(8W-30-32) (8W-10-16)(8W-10-8) (8W-12-2)
(8W-12-16)(8W-10-16)
(8W-30-28)
(8W-15-3)(8W-20-3)
NS/GS8W-21 STARTING SYSTEM
DIESEL8W - 21 - 3
GS002103J988W-3

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay................8W-30-5, 37
A/C Heater Control....................8W-30-5, 32, 37
A/C Pressure Transducer.............8W-30-10, 16, 24, 38
Accelerator Pedal Position Sensor...............8W-30-38
Airbag Control Module....................8W-30-4, 31
All Wheel Drive Solenoid....................8W-30-20
Automatic Shut Down Relay . . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
AW4B13...............................8W-30-6
AW4B13..............................8W-30-20
AWS1................................8W-30-20
AWS2................................8W-30-20
Back-Up Switch........................8W-30-6, 20
Battery..........................8W-30-2, 3, 29, 32
Body Control Module.............8W-30-4, 6, 20, 31, 36, 39
BS01................................8W-30-39
BS02...............................8W-30-6, 20
BS05...............................8W-30-4, 31
BS06...............................8W-30-4, 31
BS30................................8W-30-36
BS31..............................8W-30-28, 35
BS32................................8W-30-33
BS33................................8W-30-28
BS34..........................8W-30-33, 34, 36, 38
BS40................................8W-30-35
BS41................................8W-30-35
Camshaft Position Sensor..............8W-30-8, 14, 22, 24
Clockspring...........................8W-30-5, 39
Clutch Switch...........................8W-30-39
Compass/Mini-Trip Computer.................8W-30-31
Control Sleeve Sensor......................8W-30-34
Controller Anti-Lock Brake.................8W-30-4, 31
Crank Case Heater........................8W-30-29
Crankshaft Position Sensor...............8W-30-8, 14, 22
Data Link Connector.................8W-30-3, 4, 30, 31
Diesel Power Relay.................8W-30-28, 29, 32, 33
Downstream Heated Oxygen Sensor............8W-30-7, 21
EGR Solenoid.......................8W-30-18, 20, 29
Engine Coolant Temperature Sensor......8W-30-10, 16, 24, 36
Engine Speed Sensor.......................8W-30-35
Engine Starter Motor Relay...............8W-30-6, 20, 28
ES01................................8W-30-29
ES02.............8W-30-8, 10, 11, 14, 16, 17, 22, 24, 25, 29
ES03.....................8W-30-10, 11, 16, 17, 24, 25
ES05...................8W-30-14, 19, 22, 25, 33, 34, 36
ES06..........................8W-30-28, 29, 32, 33
ES07..........................8W-30-2, 18, 20, 26
ES08............................8W-30-17, 19, 25
ES09................................8W-30-37
ES11................................8W-30-2, 3
ES12.................8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
ES13.................................8W-30-4
ES14.................................8W-30-4
ES17........................8W-30-8, 11, 14, 17, 22
ES18...............................8W-30-7, 21
ES21..................8W-30-7, 8, 10, 11, 14, 16, 17, 24
ES24.................................8W-30-3
ES26................................8W-30-32
ES28................................8W-30-32
ES29................................8W-30-32
ES30................................8W-30-35
ES31................................8W-30-35
ES37................................8W-30-32
ES40................................8W-30-29
ES99.................................8W-30-9
Evap Leak Detection Pump................8W-30-18, 26
Evap/Purge Solenoid..................8W-30-12, 18, 26
Flexible Fuel Sensor.......................8W-30-22
FS01..............................8W-30-16, 23
FS02............................8W-30-16, 22, 24
FS03.................................8W-30-15
Fuel Heater............................8W-30-29
Fuel Heater Relay........................8W-30-29
Fuel Injector No. 1....................8W-30-9, 15, 23
Fuel Injector No. 2....................8W-30-9, 15, 23
Fuel Injector No. 3....................8W-30-9, 15, 23
Fuel Injector No. 4....................8W-30-9, 15, 23
Fuel Injector No. 5........................8W-30-23Component Page
Fuel Injector No. 6........................8W-30-23
Fuel Pump Module......................8W-30-33, 34
Fuel Pump Relay.......................8W-30-6, 20
Fuel Quantity Actuator.....................8W-30-33
Fuel Shutdown Solenoid.....................8W-30-33
Fuel Tank Module.......................8W-30-6, 20
Fuel Temperature Sensor....................8W-30-33
Fuel Timing Solenoid......................8W-30-33
Fuse 6 (JB).............................8W-30-32
Fuse 13 (PDC)...........................8W-30-39
Fuse 16 (PDC).....................8W-30-2, 6, 20, 29
Fuse 17 (PDC) . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23, 28, 29, 32, 33
Fuse 28 (PDC).........................8W-30-3, 30
Fusible Link A0..........................8W-30-32
G100.............................8W-30-2, 3, 29
G101...............................8W-30-7, 21
G103.............................8W-30-2, 3, 29
G200.............................8W-30-3, 5, 30
G300.................8W-30-7, 13, 19, 21, 27, 28, 35, 39
G301..............................8W-30-30, 35
G302...............................8W-30-6, 20
Generator.......................8W-30-2, 13, 19, 27
Glow Plug Lamp.........................8W-30-32
Glow Plug No. 1..........................8W-30-32
Glow Plug No. 2..........................8W-30-32
Glow Plug No. 3..........................8W-30-32
Glow Plug No. 4..........................8W-30-32
Glow Plug Relay.........................8W-30-32
Idle Air Control Motor.................8W-30-12, 18, 26
Ignition Coil Pack.....................8W-30-8, 14, 22
Instrument Cluster......................8W-30-4, 31
Intake Air Temperature Sensor................8W-30-17
Intake Air Temperature/Manifold Absolute
Pressure Sensor.......................8W-30-10
Junction Block............8W-30-2, 3, 6, 13, 18, 19, 20, 26,
27, 28, 29, 30, 32, 36
Knock Sensor.......................8W-30-10, 16, 24
Left Front Park/Turn Signal Lamp..............8W-30-39
Left Headlamp Leveling Motor.................8W-30-39
Left Speed Control Switch..................8W-30-5, 39
Manifold Absolute Pressure Sensor............8W-30-16, 24
Memory Seat/Mirror Module................8W-30-3, 30
Message Center...................8W-30-13, 19, 27, 32
Needle Movement Sensor....................8W-30-35
Overhead Console.......................8W-30-4, 31
Power Distribution Center .8W-30-2, 3, 5, 6, 7, 8, 9, 14, 15, 18, 20,
21, 22, 23, 26, 28, 29, 30, 32, 33, 36, 37, 39
Powertrain Control Module...................8W-30-10
Powertrain Control Module...................8W-30-11
Powertrain Control Module...................8W-30-12
Powertrain Control Module...................8W-30-13
Powertrain Control Module...................8W-30-8
Powertrain Control Module...................8W-30-9
Powertrain Control Module .8W-30-2, 3, 4, 5, 6, 7, 8, 9, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26,
27, 28, 29, 30, 32, 33, 34, 35, 36, 37, 38, 39
PS01...............................8W-30-4, 31
PS02...............................8W-30-4, 31
PTC 1 (JB)..............8W-30-2, 6, 18, 20, 26, 28, 29, 36
Radiator Fan Relay........................8W-30-5
Radiator Fan Relay No. 1....................8W-30-37
Radiator Fan Relay No. 2....................8W-30-37
Radiator Fan Relay No. 3....................8W-30-37
Radio.............................8W-30-3, 4, 30
Right Speed Control Switch.................8W-30-5, 39
Sentry Key Immobilizer Module.................8W-30-4
Service Engine Soon Lamp..............8W-30-13, 19, 27
Stop Lamp Switch.................8W-30-13, 19, 27, 39
Throttle Position Sensor................8W-30-11, 17, 25
Transmission Control Module.......8W-30-3, 4, 17, 19, 25, 27
Transmission Range Sensor..........8W-30-6, 19, 20, 27, 34
Turbo Boost Pressure Sensor..................8W-30-34
Upstream Heated Oxygen Sensor.............8W-30-7, 21
Vacuum Solenoid.........................8W-30-27
Vehicle Speed Control Servo..............8W-30-13, 19, 27
Vehicle Speed Sensor..................8W-30-11, 17, 36
Vent Solenoid...........................8W-30-27
NS/GS8W - 30 FUEL/IGNITION SYSTEM 8W - 30 - 1

POWERTRAIN
CONTROL
MODULE
9A
PTC
1
8587
3086
K31
18
BR
74C2
DG/WT16 A141
CONTROLRELAYPUMPFUEL
ST-RUN A21
JUNCTION
BLOCK
30C1
F87
18
WT/BK
16FUSE
20A
POWER
DISTRIBUTION
CENTER
BATT A0
3C67C2
6C2
1 4
3G4
18
DB
5
G302
GROUND OUTPUTRELAYPUMPFUEL FUEL
LEVEL
SENSOR
SIGNAL
MODULE TANK
FUEL C1
46
FUEL
LEVEL
SENSOR
SIGNAL
C64
C131
TN18 K90
CONTROLRELAY MOTOR STARTERENGINE 86
85
ENGINE
STARTER
MOTOR
RELAY
ST T141
FUEL
PUMP
RELAY
1AW4
B13
Z1
14
BK
Z1
16
BK
MODULE CONTROL
BODY
3B13
AW4
G4
18
DB
B13
AW4
2
BACK-UP
LAMP
FEEDL1
20
VT/BK
2B13
AW4
L1
20
VT/BK
BS02
EATX
VT/BK18L1
B33 E3610
6
TRANSMISSION
RANGE
SENSOR
10E36
B33
2
SWITCH BACK-UP
L1
18
VT/BK
4
BACK-
UP
LAMP
FEED
BACK-
UP
LAMP
FEED
MTX
L1
20
VT/BKL1
20
VT/BK
ST F45
C23
T141
20
YL/BKF45
20
YL/BK
MTX EATX(8W-12-13)(8W-10-16)
(8W-12-2)
(8W-10-26)(8W-10-8) (8W-10-8)
(8W-15-13) (8W-21-2)
(8W-45-7)
(8W-70-2) (8W-31-3)
(8W-51-5) (8W-12-16)
(8W-12-16)
(8W-12-13)
8W - 30 - 6 8W-30 FUEL/IGNITION SYSTEM
2.0L/2.4LNS/GS
J988W-3GS003006

POWERTRAIN
CONTROL
MODULE
K4
18
BK/LB
C243
SENSOR
GROUND
ES21
2
1
KNOCK
SENSOR
SIGNAL
C125
DB/LG18 K42
KNOCK
SENSOR
K6
18
VT/WT
61C2
SUPPLY5V
D C
A
C136DG/RD18K1
BK/LB18 K4
A/C
PRESSURE
TRANSDUCER
K4
18
BK/LB
12
3 SENSOR
GROUNDA/C
PRESSURE
SIGNAL SUPPLY5V
C18
18
DB
C242
SIGNAL PRESSUREA/C
ES02
18 K4
BK/LBBK/LBK4
18
K2
18
TN/BK
26C1
21
SENSOR TEMPERATURE
COOLANT
ENGINE
ES03
BK/LBK4
18 K6
18
VT/WTK6
18
VT/WT
SIGNAL SENSOR PRESSUREABSOLUTEMANIFOLD
SIGNAL SENSOR TEMPERATURECOOLANTENGINE
INTAKE
AIR
TEMPERATURE
SENSOR
SIGNAL
K21
18
BK/RD
37
C1
BGROUNDSENSOR 5V
SUPPLY
TEMPERATURE
SENSOR
SIGNAL SIGNALSENSORMAPPRESSURE
SENSOR INTAKE
AIR
TEMPERATURE/
MANIFOLD
ABSOLUTE
AIR INTAKE
(8W-70-4)(8W-70-4)(8W-70-7)
8W - 30 - 10 8W-30 FUEL/IGNITION SYSTEM
2.0LNS/GS
J988W-3GS003010

POWERTRAIN
CONTROL
MODULE
SERVO CONTROL
SPEED
VEHICLE
13
4
STOP
LAMP
SWITCH
V30
18
DB/RD
213
C280
VENT
SOLENOID SOLENOIDVACUUM
56C2
V35
18
LG/RD
TN/RD18 V36
3E43
B707
E43 B706 YL/RD18 V32
5C1C262
K29
18
WT/PK
SPEED
CONTROL
VACUUM
SOLENOID
CONTROL CONTROL SOLENOIDVENT CONTROLSPEED
WT/PK20 K29 V32
20
YL/RD STOP LAMP
SWITCH
SENSESPEED
CONTROL
ON/OFF
SWITCH SENSE
2
6
G300
BK20Z1
DB/RD20 V30
K20
18
DG
8C1
2
GENERATOR
7
ST-RUN V23
CENTER MESSAGESERVICE
ENGINE
SOON
LAMP
C1225
B70
E43
P34
B232
A2G3
20
BK/PK
BK/PK20 G3
BK/PK18 G3
LAMP DRIVER SOON INDICATORENGINESEVICE
DRIVERFIELD GENERATOR *13
* RHD RHD LHD
JUNCTION
BLOCK
TOZ1
20
BK
GENERATOR
FIELD
DRIVER
(8W-33-3) (8W-33-3)
(8W-15-7)(8W-20-2) (8W-12-9)
(8W-46-3)
(8W-12-19)
NS/GS8W-30 FUEL/IGNITION SYSTEM
2.0L8W - 30 - 13
GS003013J988W-3

POWERTRAIN
CONTROL
MODULE
K4
18
BK/LB
C243
SENSOR
GROUND
ES02
ES21
BK/LBK4
18
2
1
KNOCK
SENSOR
SIGNAL
C125
DB/LG18 K42
KNOCK
SENSOR
K6
18
VT/WT
61C2
SUPPLY5V
ES03
8
CB
A
11
F09
E69
C1
36DG/RD18K1
K1
18
DG/RD BK/LB18 K4
SENSOR PRESSURE
ABSOLUTE
MANIFOLD
A/C
PRESSURE
TRANSDUCER
K4
18
BK/LB DB18 C18
12
3 SENSOR
GROUNDA/C
PRESSURE
SWITCH
SIGNAL SUPPLY5V
E69
F09
9
C18
18
DB
C242
SIGNAL SWITCH PRESSUREA/C
FS01
18 K4
BK/LB
BK/LBK4
18
K2
18
TN/BK
26C1
21
SENSOR TEMPERATURE
COOLANT
ENGINE
12
TN/BK18 K2
FS02
VT/WT18 K6
BK/LBK4
18
5
K6
18
VT/WTK6
18
VT/WT
K6
18
VT/WT
SIGNAL SENSOR PRESSUREABSOLUTEMANIFOLD
SIGNAL SENSOR TEMPERATURECOOLANTENGINE (8W-70-5)
(8W-70-5) (8W-70-7)(8W-70-5)(8W-70-7)
8W - 30 - 16 8W-30 FUEL/IGNITION SYSTEM
2.4LNS/GS
J988W-3GS003016

POWERTRAIN
CONTROL
MODULE C1
35
K22
18
OR/DB
OR/DB18 K22
ES08MODULE CONTROL
TRANSMISSION
12
SIGNAL SENSOR POSITION THROTTLE THROTTLE
POSITION
SENSOR
SIGNAL SIGNAL SENSOR POSITION CRANKSHAFT
CRANKSHAFT
POSITION
SENSOR
SIGNAL
6
ES05
K24
18
GY/BK GY/BK18 K24
32C1
BK/YL18 T41
76C2
10
P/N
TRANSMISSION
RANGE
SENSOR
SERVO CONTROL
SPEED
VEHICLE
13
4
STOP
LAMP
SWITCH
V30
18
DB/RD
213
C280
VENT
SOLENOID SOLENOIDVACUUM
56C2
V35
18
LG/RD
TN/RD18 V36
3E43
B707
E43 B706 YL/RD18 V32
5C1C262
K29
18
WT/PK
SPEED
CONTROL
VACUUM
SOLENOID
CONTROL CONTROL SOLENOIDVENT CONTROLSPEED
WT/PK20 K29 V32
20
YL/RD STOP LAMP
SWITCH
SENSESPEED
CONTROL
ON/OFF
SWITCH SENSE
2
6
G300
BK20Z1
DB/RD20 V30
GENERATOR
FIELD DRIVER
K20
18
DG
8C1
2
GENERATOR
TRANSMISSION
RANGE
SWITCH
T41
SENSE
10
YL/DG18 T10
SENSE REQUEST MANAGEMENTTORQUE
TORQUE
MANAGEMENT
REQUIREMENT
SENSE 63
C2
7
ST-RUN V23
CENTER MESSAGESERVICE
ENGINE
SOON
LAMP
C122
INDICATOR SERVICE ENGINE SOON5
B70
E43
P34
B232
A2G3
20
BK/PK
BK/PK20 G3
BK/PK18 G3 *13
* RHD
RHD LHD
JUNCTION
BLOCK
TOGENERATOR
FIELD
DRIVER
LAMP DRIVER (8W-70-8) (8W-70-8)
(8W-31-5)
(8W-33-3) (8W-33-3)
(8W-15-7)(8W-20-2) (8W-31-4)
(8W-31-8)(8W-12-9)
(8W-46-3)
(8W-12-19)
NS/GS8W-30 FUEL/IGNITION SYSTEM
2.4L8W - 30 - 19
GS003019J988W-3

POWERTRAIN
CONTROL
MODULE
9A
PTC
1
8587
3086
K31
18
BR
74C2
DG/WT16 A141
CONTROLRELAYPUMPFUEL
ST-RUN A21
JUNCTION
BLOCK
30C1
F87
18
WT/BK
16FUSE
20A
POWER
DISTRIBUTION
CENTER
BATT A0
3C67C2
6C2
1 4
3G4
18
DB
5
G302
GROUND OUTPUTRELAYPUMPFUEL FUEL
LEVEL
SENSOR
SIGNAL
MODULE TANK
FUEL C1
46
FUEL
LEVEL
SENSOR
SIGNAL
C66
EGR
SOLENOID
CONTROL
C140
GY/YL18 K35
2
1
ES07
F87
18
WT/BK
WT/BK18 F87FUEL
PUMP
RELAY
C64
C131
TN18 K90
CONTROLRELAY MOTOR STARTERENGINE 86
85
ENGINE
STARTER
MOTOR
RELAY
ST F45
4
AW4 B13
3
B13
AW41
1SOLENOID DRIVE
WHEEL
ALL1C2 C1 BODY
CONTROL
MODULE
EGR
SOLENOID3.8L 3.3L
Z1
16
BKZ1
16
BK
Z1
16
BK
Z1
18
BKZ1
18
BK
AWS1
GROUND GROUND
Z1 14BK
2
BACK-UP
SWITCH
SENSE
AWS2
2B13
AW4
BS02
L1
20
VT/BK
VT/BK20L1VT/BK20L1
MTXFEED LAMPUP BACK- FEED LAMPUP BACK-
VT/BK18L1
BACK-UP
SWITCH
2
B33 E3610
SENSOR RANGE
TRANSMISSION
6
10E36
B33
L1
18
VT/BK
EATX
(8W-12-13)(8W-10-16)
(8W-12-2)
(8W-10-26)(8W-10-8)
(8W-10-9) (8W-10-8)
(8W-15-13) (8W-12-13) (8W-21-2)(8W-12-16)
(8W-31-3) (8W-45-7)
(8W-31-3) (8W-70-2)(8W-51-5) (8W-31-3)
8W - 30 - 20 8W-30 FUEL/IGNITION SYSTEM
3.3L/3.8LNS/GS
J988W-3GS003020