engine CHRYSLER VOYAGER 1996 Service Manual

CHRYSLER VOYAGER 1996 Service Manual VOYAGER 1996 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56867/w960_56867-0.png CHRYSLER VOYAGER 1996 Service Manual

Page 1068 of 1938

CHRYSLER VOYAGER 1996  Service Manual a. Oil ring expander.
b. Upper oil ring side rail.
c. Lower oil ring side rail.
d. No. 2 Intermediate piston ring.
e. No. 1 Upper piston ring.
(2) Install the side rail by placing one end
between the

Page 1069 of 1938

CHRYSLER VOYAGER 1996  Service Manual scale provided on the package. Locate the band clos-
est to the same width. This band shows the amount
of clearance in thousandths of a millimeter. Differ-
ences in readings between the ends indicate

Page 1070 of 1938

CHRYSLER VOYAGER 1996  Service Manual (4) Apply 1.5 to 2.0 mm (0.059 to 0.078 in.) bead
of anaerobic sealer MopartTorque Cure Gasket
Maker to cylinder block as shown in (Fig. 12).
(5) Install lower main bearings into main bearing
cap/bedp

Page 1071 of 1938

CHRYSLER VOYAGER 1996  Service Manual OPTIONAL CRANKSHAFT END PLAY CHECK
(1) Move crankshaft all the way to the rear of its
travel using a lever inserted between a main bearing
cap and a crankshaft cheek, using care not to dam-
age any be

Page 1072 of 1938

CHRYSLER VOYAGER 1996  Service Manual (2) Inspect the remaining margin after the valves
are refaced (Fig. 18). Intake valves with less than 1.2
mm (3/64 inch.) margin and Exhaust valves with less
than 0.9 mm (1/32 inch.) margin should be

Page 1073 of 1938

CHRYSLER VOYAGER 1996  Service Manual need to be reground to prevent seal damage when
the valve is installed.
VALVE INSTALLATION
(1) Coat valve stems with clean engine oil and
insert in cylinder head.
(2) Install new valve stem seals on a

Page 1074 of 1938

CHRYSLER VOYAGER 1996  Service Manual adjustment procedure, refer to Adjustments, Engine
Mounts in this Section.
(a) Tighten bolts 2, 3 and 4 to 108 N´m (80 ft.
lbs.)
(b) Tighten bolts 1 and 5 to 54 N´m (40 ft. lbs.).
(2) Install six sc

Page 1075 of 1938

CHRYSLER VOYAGER 1996  Service Manual ENGINE MOUNTÐREAR
REMOVAL
(1) Raise vehicle on hoist and remove the left
front wheel.
(2) Support the transaxle with a jack so it will not
rotate.
(3) Remove the insulator thru bolt from the
mount an

Page 1076 of 1938

CHRYSLER VOYAGER 1996  Service Manual ENGINE ASSEMBLY
REMOVAL
(1) Perform fuel pressure release procedure. Refer
to Group 14, Fuel System for procedure. Remove fuel
line to fuel rail.
(2) Disconnect battery.
(3) Remove Air cleaner and hos

Page 1077 of 1938

CHRYSLER VOYAGER 1996  Service Manual Fig. 27 Positioning Engine Cradle Support Post MountsÐTypical
NS2.4L ENGINE 9 - 27
REMOVAL AND INSTALLATION (Continued)