glove box CHRYSLER VOYAGER 1996 Owner's Guide

PK/LB20 M11
6C2
CS01
CS02
P18 B23
5
C12
GROUNDLAMP COURTESY
4B75
C20
LB/PK20 M113
2
13
2
31
LAMP READING
REAR
LEFT
RIGHT
REAR
READING
LAMP13
2
LAMP READING
MID
RIGHT LEFT
MID
READING
LAMP
31
2
3J02A
L15
3B17
LJ01
PK/LB20 M11
BK20Z1BK20Z1
8
G400
3
LEFT
LIFTGATE
FLOOD
21
LAMP
LAMP
1
2
FLOOD LIFTGATE
RIGHT C20 B75
2
F41
20
PK/VT
C219
RELAY LAMP
COURTESY
8630
8785
PK/VT20 F41
C215
JUNCTION
BLOCK
CENTER DISTRIBUTION
POWER
18FUSE15A
2C2
BATT A0
C222
(OVERHEAD
CONSOLE)
M11
20
PK/LB
3 2LAMP DOME
CENTERREAR
DOME
LAMP
2
3
1C20
B75
M20
20
BRM20
20
BR
M2 20BR
80
CS1
CS03
M2
20
BRM2
20
BR
MODULE CONTROL
BODY GLOVE
BOX
LAMP
F41
20
PK/VT
D4
GROUNDLAMP COURTESY(8W-10-20)
(8W-15-14) (8W-12-2) (8W-10-9)
(8W-10-20)(8W-10-8)
(8W-45-8)(8W-44-2) (8W-44-2)
8W - 44 - 4 8W-44 INTERIOR LIGHTINGNS/GS
J988W-3GS004404

8W-45 BODY CONTROL MODULE
Component Page
A/C Heater Control..................8W-45-5, 6
Ash Receiver Lamp....................8W-45-5
Automatic Day/Night Mirror.............8W-45-8
Back-Up Switch.......................8W-45-9
Battery.............................8W-45-9
Body Control Module . .8W-45-2, 3, 4, 5, 6, 7, 8, 9, 10
BS02...............................8W-45-9
BS10...............................8W-45-8
BS30...............................8W-45-9
Clockspring..........................8W-45-3
Combination Flasher/DRL Module........8W-45-5
Controller Anti-Lock Brake..............8W-45-6
CS03...............................8W-45-8
Data Link Connector...................8W-45-3
Door Lock Relay......................8W-45-7
Door Unlock Relay....................8W-45-7
Driver Door Ajar Switch................8W-45-7
Driver Door Arm/Disarm Switch..........8W-45-8
Driver Door Lock Switch..............8W-45-6, 8
Driver Door Unlock Relay...............8W-45-7
Driver Power Mirror..................8W-45-10
Driver Power Window Switch............8W-45-6
Engine Coolant Temperature Sensor.......8W-45-9
Engine Oil Pressure Switch..............8W-45-7
ES01...............................8W-45-9
ES02...............................8W-45-9
Front Cigar Lighter/Power Outlet.........8W-45-5
Front Reading Lamps/Switch............8W-45-8
Front Wiper Switch....................8W-45-4
Fuel Tank Module...................8W-45-7, 9
Fuse 1 (JB)..........................8W-45-3
Fuse 2 (JB)..........................8W-45-2
Fuse 3 (JB)..........................8W-45-3
Fuse 6 (JB)..........................8W-45-2
Fuse 19 (PDC)........................8W-45-4
Fuse 22 (PDC)........................8W-45-3
Fuse 28 (PDC)........................8W-45-2
G100...............................8W-45-9
G103...............................8W-45-9
G300............................8W-45-2, 10
G302...............................8W-45-9
Glove Box Lamp......................8W-45-8
Headlamp Dimmer Switch..............8W-45-5
Headlamp Switch...............8W-45-2, 3, 4, 5
Hood Ajar Switch.....................8W-45-7
Horn Relay..........................8W-45-3
HVAC Control........................8W-45-6
Ignition Switch.....................8W-45-2, 5
Instrument Cluster....................8W-45-5
Junction Block...........8W-45-2, 3, 4, 5, 6, 7, 10
Key-In Halo Lamp....................8W-45-10Component Page
Left Mid Reading Lamp................8W-45-8
Left Rear Door Ajar Switch..............8W-45-8
Left Rear Reading Lamp................8W-45-8
Left Visor/Vanity Mirror Lamps..........8W-45-8
Liftgate Ajar Switch...................8W-45-7
Liftgate Arm/Disarm Switch.............8W-45-6
LJ01 B17..........................8W-45-4, 6
Low Beam Relay......................8W-45-5
Low Coolant Level Switch...............8W-45-9
Low Washer Fluid Switch...............8W-45-3
Memory Seat/Mirror Module...........8W-45-2, 6
Message Center.....................8W-45-5, 6
Park Lamp Relay.....................8W-45-3
Passenger Door Ajar Switch.............8W-45-7
Passenger Door Arm/Disarm Switch.......8W-45-8
Passenger Door Lock Switch...........8W-45-6, 8
Passenger Power Mirror...............8W-45-10
Passenger Power Window Switch.........8W-45-6
Power Distribution Center...........8W-45-2, 3, 4
Power Folding Mirror Switch...........8W-45-10
Power Mirror Fold Relay...............8W-45-10
Power Mirror Switch...................8W-45-5
Power Mirror Unfold Relay.............8W-45-10
Powertrain Control Module..............8W-45-9
PS01...............................8W-45-3
PS02...............................8W-45-3
PTC 3 (JB)..........................8W-45-7
Radio.............................8W-45-4, 5
Rear Blower Front Control Switch........8W-45-5
Rear Blower Rear Control Switch.........8W-45-6
Rear Washer Motor....................8W-45-4
Rear Wiper Motor.....................8W-45-4
Remote Keyless Entry Module...........8W-45-6
Right Mid Reading Lamp...............8W-45-8
Right Rear Door Ajar Switch.............8W-45-8
Right Rear Reading Lamp...............8W-45-8
Right Visor/Vanity Mirror Lamps.........8W-45-8
Seat Belt Switch......................8W-45-7
Traction Control Switch.................8W-45-5
Universal Garage Door Opener...........8W-45-6
Wiper Module........................8W-45-3
Wiper On Relay.......................8W-45-4
NS/GS8W - 45 BODY CONTROL MODULE 8W - 45 - 1

P97
20
WT/DG
45
11D01D
B02
2
SWITCH LOCK
DOOR DRIVERDRIVER
DOOR
ARM/
DISARMSWITCH22SWITCH
DISARM ARM/
DOOR
PASSENGER
PASSENGER
DOOR
LOCK
SWITCH
2
B03 D01P4
WT/LG20 P96
MUX SWITCHDOOR DRIVER PASSENGER
55C1
P97
20
WT/DG
WT/LG20 P96
C1
COURTESY
LAMP
GROUND
80
BR20 M20
BR20 M20
LEFT
MID
READING
LAMP
2
2
M20
20
BR
LAMP READING
REAR
LEFT
6
M20
20
BR
SWITCH LAMPS/
READING
FRONT
RIGHT
MID
READING
LAMP
BR20 M20
2
2
M20
20
BR
RIGHT
REAR
READING
LAMP
A
M20
20
BR
LAMPS MIRROR
VANITY
VISOR/
LEFT
BR20 M20
RIGHT
VISOR/
VANITY
MIRROR
LAMPS
2
BS10
M20
20
BRP18
B23
M20
20
BR
GLOVE
BOX
LAMP
CS03
A
2
OTHERS OVERHEAD
CONSOLE
5
B5
B75
C201
BR20 M20
BR20 M20
2
47C1
G77
18
TN/OR
SWITCH AJAR
DOOR
REAR
LEFT RIGHT
REAR
DOOR
AJAR
SWITCH
TN/YL18 G76
2
C177
C1
LEFT
REAR
DOOR AJAR
SWITCH
SENSE SENSESWITCH DOOR AJARREAR RIGHT
7
AUTOMATIC
DAY/NIGHT
MIRROR
AUTOMATIC
HEADLAMP
SIGNAL
51C1
C20 B7518
6C19
EC1
L24
20
WT/LG
MODULE CONTROL
BODY
OTHER RKERKE OTHER
P96
20
WT/LG
DOOR
SWITCH
MUX
LEFT
REAR
DOOR AJAR
SWITCH
SENSERIGHT
REAR
SWITCH DOOR AJAR
SENSEAUTOMATIC
HEADLAMP
SIGNAL DRIVER
DOOR
SWITCH
MUXMUX SWITCHDOOR DRIVER
PASSENGER
DOOR
SWITCH
MUXMUX SWITCHDOOR PASSENGER
GROUNDLAMP COURTESYGROUNDLAMP COURTESY
GROUNDLAMP COURTESY
GROUNDLAMP COURTESYGROUNDLAMP COURTESY
GROUNDLAMP COURTESY
GROUNDLAMP COURTESY
GROUNDLAMP COURTESY
(8W-61-2)
(8W-61-6)(8W-39-3)
(8W-39-3) (8W-61-2)
(8W-61-6) (8W-44-4)
(8W-44-4)(8W-44-2)
(8W-44-4)(8W-44-4)
(8W-44-3)(8W-44-3)
(8W-44-2)(8W-70-3)
(8W-44-5) (8W-44-5)(8W-44-6)
8W - 45 - 8 8W-45 BODY CONTROL MODULENS/GS
J988W-3GS004508

C70
12
DGC70
12
DG
DG12 C70
B23 P34
35
A35
C70
12
DG
BS17
UNIT A/C REAR
6 3SWITCH CONTROL
REAR
BLOWER
REAR REAR
BLOWER
FRONT
CONTROL
SWITCH1
BR20 M20
BR20 M20BR20 M20
BR20 M20
LEFT
2
LAMP READING
MIDLEFT
REAR
READING
LAMP
2
2
LAMP READING
REAR
RIGHT RIGHT
MID
READING
LAMP
2
CS03
M20
20
BR
BR20 M20
A
MIRROR VANITY
VISOR/
RIGHT
LAMPS LAMPS LEFT
VISOR/
VANITY
MIRROR
A
M20
20
BR
BR20 M20
1B75
C20
B55
P18
B23
BR20 M20
OTHERS
CONSOLE OVERHEAD
2
SWITCH
LAMPS/
READING
FRONT FRONT
READING
LAMPS/
SWITCH
6
C1BODY
CONTROL
MODULE80
LAMP BOX
GLOVE
2
HEATER
M20
20
BR
M20
20
BR
3
CENTER
DOME
LAMP LAMPDOME
REAR
3
M20
20
BR
M20
20
BR
(8W-42-6)
(8W-42-6) (8W-42-6)
(8W-44-4) (8W-44-4)
(8W-44-4) (8W-44-4)
(8W-44-3) (8W-44-3)(8W-44-2) (8W-44-2) (8W-45-8) (8W-44-2)
(8W-44-4) (8W-44-4)
NS/GS8W-70 SPLICE INFORMATION 8W - 70 - 3
GS007003J988W-3

Component Page
Fuel Injector No. 3 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 4 (2.0L/2.4L)...........8W-80-34
Fuel Injector No. 4 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 5 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 6 (3.3L/3.8L)...........8W-80-34
Fuel Pump Module...................8W-80-35
Fuel Tank Module....................8W-80-35
G200..............................8W-80-35
G300..............................8W-80-36
G301 (Diesel)........................8W-80-37
G301 (Gas).........................8W-80-37
G302..............................8W-80-38
G400..............................8W-80-38
Generator..........................8W-80-38
Glove Box Lamp.....................8W-80-39
Glow Plug Relay.....................8W-80-39
HS6D S02..........................8W-80-39
HS6P S02..........................8W-80-39
Headlamp Switch - C1.................8W-80-39
Headlamp Switch - C2.................8W-80-40
Headlamp Washer....................8W-80-40
High Note Horn......................8W-80-40
Hood Ajar Switch.....................8W-80-41
Horn/Speed Control Switch.............8W-80-41
Idle Air Control Motor.................8W-80-41
Ignition Coil Pack (2.0L/2.4L)...........8W-80-41
Ignition Coil Pack (3.3L/3.8L)...........8W-80-41
Ignition Switch - C1..................8W-80-42
Ignition Switch - C2..................8W-80-42
Ignition Switch - C3..................8W-80-42
Instrument Cluster...................8W-80-42
Intake Air Temperature Sensor..........8W-80-43
Intake Air Temperature/Manifold
Absolute Pressure Sensor............8W-80-43
J02A L15...........................8W-80-43
J03A L16...........................8W-80-43
Junction Block - C1...................8W-80-44
Junction Block - C2...................8W-80-45
Junction Block - C3...................8W-80-46
Junction Block - C4...................8W-80-47
Key-In Halo Lamp....................8W-80-48
Key-In Switch.......................8W-80-48
Knock Sensor........................8W-80-48
Left Combination Relay................8W-80-48
Left Door Speaker....................8W-80-48
Left Fog Lamp (Built-Up-Export)........8W-80-49
Left Fog Lamp (Except Built-Up-Export). . .8W-80-49
Left Front Panel Speaker..............8W-80-49
Left Front Park/Turn Signal Lamp
(Built-Up-Export)..................8W-80-49
Left Front Park/Turn Signal Lamp
(Except Built-Up-Export)............8W-80-49
Left Front Speaker...................8W-80-49
Left Front Wheel Speed Sensor..........8W-80-50Component Page
Left Headlamp (Built-Up-Export)........8W-80-50
Left Headlamp (Except Built-Up-Export) . .8W-80-50
Left Headlamp Leveling Motor
(Built-Up-Export)..................8W-80-50
Left High Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-50
Left Liftgate Flood Lamp...............8W-80-51
Left Low Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-51
Left Mid Reading Lamp................8W-80-51
Left Rear Door Ajar Switch.............8W-80-51
Left Rear Lamp Assembly
(Built-Up-Export)..................8W-80-51
Left Rear Lamp Assembly
(Except Built-Up-Export).............8W-80-51
Left Rear Pillar Speaker...............8W-80-52
Left Rear Reading Lamp...............8W-80-52
Left Rear Sliding Door Contacts.........8W-80-52
Left Rear Speaker....................8W-80-52
Left Rear Vent Motor (LHD)............8W-80-52
Left Rear Vent Motor (RHD)............8W-80-53
Left Rear Wheel Speed Sensor..........8W-80-53
Left Repeater Lamp...................8W-80-53
Left Stop/Turn Signal Relay............8W-80-53
Left Visor/Vanity Mirror Lamps.........8W-80-53
License Lamp.......................8W-80-54
Liftgate Ajar Switch..................8W-80-54
Liftgate Arm/Disarm Switch............8W-80-54
Liftgate Lock Motor...................8W-80-54
Low Coolant Level Switch..............8W-80-54
Low Note Horn......................8W-80-54
Low Washer Fluid Switch..............8W-80-54
Manifold Absolute Pressure Sensor.......8W-80-55
Memory Power Seat Switch.............8W-80-55
Memory Seat Front Vertical Motor.......8W-80-55
Memory Seat Front Vertical
Position Sensor....................8W-80-55
Memory Seat Horizontal Motor..........8W-80-55
Memory Seat Horizontal Position Sensor . .8W-80-56
Memory Seat Rear Vertical Motor........8W-80-56
Memory Seat Rear Vertical
Position Sensor....................8W-80-56
Memory Seat Recliner Motor............8W-80-56
Memory Seat Recliner Position Sensor. . . .8W-80-56
Memory Seat/Mirror Module - C1........8W-80-57
Memory Seat/Mirror Module - C2........8W-80-57
Memory Seat/Mirror Module - C3........8W-80-58
Memory Set Switch...................8W-80-58
Message Center (LHD)................8W-80-58
Message Center (RHD)................8W-80-59
Mode Door Actuator...................8W-80-59
Multi-Function Switch.................8W-80-59
Needle Movement Sensor..............8W-80-60
Output Shaft Speed Sensor.............8W-80-60
Overhead Console....................8W-80-60
8W - 80 - 2 8W - 80 CONNECTOR PIN-OUTSNS/GS

4 1
GLOW PLUG
RELAY
(DIESEL)
FUSED B(+) CIRCUIT FUNCTION
CAV
A54 10RD
1
2K152 18WT/DG GLOW PLUG RELAY CONTROL SENSE2 3
3
4K154 10GY A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
GLOW PLUG RELAY CONTROL
BLACK
GLOVE BOX LAMP
BLUE
2 1
M20 20BR F41 20PK/VT
2 1 CAV COURTESY LAMP GROUND FUSED B(+) FUNCTION CIRCUIT
HEADLAMP LEVELING SIGNAL L13 20BR/YL*GROUND
L44 20VT/RD* Z1 20BK*
HEADLAMP SWITCH - C1
* BUILT-UP-EXPORT NATURAL
136
7 15
E92 22OR/BK M113 20LB/PK M13 20BK/YL
M111 22BR/WT Z1 20BK E17 20YL/BK E17 20YL/BK M32 22BK/LB
M112 22BR/LG
13 12 11
10 9 8
7 6 4 3
2
1 CAV DIMMER SWITCH SIGNAL
READING LAMP FEED COURTESY LAMP RELAY OUTPUT
COURTESY LAMP RELAY CONTROL GROUND STEP DIMMER SWITCH SENSE STEP DIMMER SWITCH SENSE
COURTESY LAMP SWITCH SENSE COURTESY LAMP RELAY CONTROL
- - FUNCTION
- - CIRCUIT
3 4 21BLACK4 2
3 1BLACK
A2 12PK/BK Z1 14BK
4 3 2 1 CAV
- CIRCUIT
A2 12PK/BK Z1 14BK
4 3 2 1 CAV
CIRCUIT
HS6DS02F35 14RD
F35 14RD
(HEATED SEAT)
F35 14RD F35 14RD
S02
HS6P
CIRCUIT CAV
1
2
3
4CIRCUIT
-CAV
1
2
3
4
BLACK
1
32
4BLACK
1 2
43
-- - -- -Z1 20BK
FUSED RIGHT LOW BEAM OUTPUT
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 39
NSGS8039J988W-3

Component/
GroundColor Location Fig.
G100 LT Frame Rail 3
G101 2.4L Rear of
Cylinder Head6, 7
G101 3.3L, 3.8L Rear of
Cylinder Block9
G102 LT Frame Rail 3
G103 2.4L Rear of
Cylinder Head6, 7
G103 3.3L, 3.8L Rear of
Cylinder Block9
G104 Rear of Right
Headlamp4
G200 Right of I.P.
Center Stack10
G201 I.P. Center
Support10
G202 I.P. Center
Support10
G204 I.P. Center
Support10
G300 LT Kick Panel 13
G301 RT Kick Panel 14
G302 LT Quarter
Panel21
G400 In Liftgate 23
Generator BK Rear of
Generator5, 6, 7,
8, 9
Glove Box
LampBL Rear of Glove
Box11
Glow #1 BK At Glow Plug 8
Glow #2 BK At Glow Plug 8
Glow #3 BK At Glow Plug 8
Glow #4 BK At Glow Plug 8
Headlamp
Dimmer SwitchBK Part of
Multifunction
Switch11
Headlamp
Switch C1NAT Rear of Switch 11
Headlamp
Switch C2BK Rear of Switch 11
Headlamp
Washer PumpBK At Pump N/S
High Note Horn BK LT Frame Rail 4
Hood Ajar
SwitchNAT LT Fender 2Component/
GroundColor Location Fig.
Horn Switch Rear of Driver
Airbag11
Idle Air Control
MotorBK On Throttle
Body5, 6, 7,
8, 9
Ignition Coil
Pack 2.0LBK Top of Valve
Cover5
Ignition Coil
Pack 2.4LBK Top of Valve
Cover6, 7
Ignition Coil
Pack 3.3L, 3.8LBK RT Side of
Engine9
Ignition Switch
C1GY Rear of Switch 11
Ignition Switch
C2GN Rear of Switch 11
Ignition Switch
C3BK Rear of Switch 11
Instrument
ClusterRD Rear of Cluster 11
Intake Air Temp
SensorGY On Intake 6, 7
J01D BK RT Side of
HVAC15
J02A BK Top of Liftgate 23
JO3A BK Top of Liftgate 23
Junction Block
C1GY On Junction
Block13
Junction Block
C2GY On Junction
Block13
Junction Block
C3GY On Junction
Block12
Junction Block
C4GY On Junction
Block12
Key-In Halo
LampWT Rear of Lamp 11
Knock Sensor
2.0LGY Front of
Cylinder Block5
Knock Sensor
2.4LGY Front of
Cylinder Block6, 7
Knock Sensor
3.3L, 3.8LGY Front of
Cylinder BlockN/S
L15 BK Top of Liftgate 23
L16 BK Top of Liftgate 23
Left Flasher
RelayBK LT Rear
Quarter PanelN/S
Left Door Ajar
SwitchBK LT B-PIllar 14
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 3
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Downstream
Heated Oxygen
SensorBK Front Center of
Floor Pan16
Driver Airbag YL Rear of Airbag 11
E36 BK LT Frame Rail 2
E40 BK At Radiator Fan
ModuleN/S
E43 LT/GY LT Frame Rail 2
E69 BK LT Side of
Intake6, 7
E78 BK Near Throttle
Body9
EC1 At Top Center
of Windshield17
EGR Solenoid BK LT Rear of
Engine6, 9
Electric Wiper
De-Icer C1BK At Right Base
of Windshield11
Electric Wiper
De-Icer C2BK At Left Base of
Windshield11
Engine Coolant
Temp Sensor
2.4LBK On Cylinder
BlockN/S
Engine Coolant
Temp Sensor
3.3L, 3.8LBK On Cylinder
BlockN/S
Engine Oil
Pressure SwitchGN On Cylinder
Block5, 6, 7,
8, 9
Engine Starter
MotorRear of Starter 5, 6, 7,
8, 9
EVAP/Purge
SolenoidBK RT Motor
Mount3
Evaporator
Temperature
SensorBK RT Side of
HVACN/S
F02 BK Near Throttle
Body9
F09 BK LT Side of
Intake6, 7
Front Blower
MotorBK At Motor 10
Front Blower
Motor Resistor
BlockBK LT Side of
Engine2
Front Cigar
LighterBK Rear of Lighter 11Component/
GroundColor Location Fig.
Front Reading
Lamps/SwitchBL At Lamp 17
Front Washer
MotorBK Bottom of
Reservior4
Fuel Injector #1 BK At Injector N/S
Fuel Injector #2 BK At Injector N/S
Fuel Injector #3 BK At Injector N/S
Fuel Injector #4 BK At Injector N/S
Fuel Injector #5 BK At Injector N/S
Fuel Injector #6 BK At Injector N/S
Fuel Pump
ModuleGY Side of Fuel
Tank20
G100 LT Frame Rail 3
G101 2.4L Rear of
Cylinder Head6, 7
G101 3.3L, 3.8L Rear of
Cylinder Block9
G102 LT Frame Rail 3
G103 2.4L Rear of
Cylinder Head6, 7
G103 3.3L, 3.8L Rear of
Cylinder Block9
G104 Near T/O for
RT HeadlampN/S
G200 Left of I.P.
Center Stack10
G201 I.P. Center
Support10
G202 I.P. Center
Support10
G204 I.P. Center
Support10
G300 BK LT Kick Panel 13
G301 RT Kick Panel 13, 14
G302 BK LT Quarter
Panel21
G400 BK In Liftgate 23
Generator BK Rear of
Generator5, 6, 7,
8, 9
Glove Box
LampBL Rear of Glove
Box11
Headlamp
Dimmer SwitchBK Part of
Multifunction
Switch11
8W - 90 - 32 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

REVERSE SHIFT LEVER
REMOVAL
(1) Remove reverse shift lever E-clip.
(2) Remove the flat and wave washers.
(3) Remove the reverse shift lever from the mount-
ing stud.
INSTALLATION
(1) Position the reverse shift lever onto the mount-
ing stud.
(2) Install the washers onto the mounting stud.
(3) Install the E-clip.
CLEANING AND INSPECTION
TRANSAXLE
Clean the gears, bearings, shafts, synchronizers,
thrust washers, oil feeder, shift mechanism, gear
case, and bellhousing with solvent. Dry all parts
except the bearings with compressed air. Allow thebearings to either air dry or wipe them dry with
clean shop towels.
Inspect the gears, bearings, shafts and thrust
washers. Replace the bearings and cups if the rollers
are worn, chipped, cracked, flat spotted, or brin-
nelled, or if the bearing cage is damaged or distorted.
Replace the thrust washers if cracked, chipped, or
worn. Replace the gears if the teeth are chipped,
cracked, or worn thin. Inspect the synchronizers.
Replace the sleeve if worn or damaged in any way.
Replace the stop rings if the friction material is
burned, flaking off, or worn. Check the condition of
the synchro struts and springs. Replace these parts if
worn, cracked, or distorted.
SYNCHRONIZER
CLEAN
Do not attempt to clean the blocking rings in sol-
vent. The friction material will become contaminated.
Place synchronizer components in a suitable holder
and clean with solvent. Air dry.
INSPECT
Proper inspection of components involve:
²Teeth, for wear, scuffed, nicked, burred, or bro-
ken teeth
²Struts, for wear or distortion
²Springs, for distortion, cracks, or wear
If any of these conditions exist in these compo-
nents, replace as necessary.
ADJUSTMENTS
GEARSHIFT CROSSOVER CABLE
Before replacing the gearshift cables for a hard-
shifting complaint, disconnect both cables at the
transaxle. Then, from the driver's seat, manually
operate the gearshift lever through all gear ranges. If
the gearshift lever moves smoothly, the cable(s)
should NOT be replaced. If the gear lever binds
replace the cable that is causing the binding condi-
tion. If the problem still exists, check the crossover
cable adjustment (Fig. 210).
(1) Working over the left front fender, remove the
auxiliary vent from the selector shaft housing (Fig.
211).
(2) Locate the gearshift lock pin that has been
included in the new vehicle packet located in the
glove box.
(3) Place transaxle gearshift in the neutral posi-
tion.
(4) Insert lock pin (so long end is down) into same
threaded hole (Fig. 212). A hole in the selector shaft
will align with the lock pin, allowing the lock pin to
Fig. 208 Slide Hammer 3752
Fig. 209 Shift Rail Bushing Removal
21 - 52 A±598 MANUAL TRANSAXLENS/GS
DISASSEMBLY AND ASSEMBLY (Continued)

GEARSHIFT CROSSOVER CABLE
Before replacing the gearshift cables for a hard-
shifting complaint, disconnect both cables at the
transaxle. Then, from the driver's seat, manually
operate the gearshift lever through all gear ranges. If
the gearshift lever moves smoothly, the cable(s)
should NOT be replaced. If the gear lever binds
replace the cable that is causing the binding condi-
tion. If the problem still exists, check the crossover
cable adjustment (Fig. 218).
(1) Working over the left front fender, remove the
auxiliary vent from the selector shaft housing (Fig.
219).
(2) Locate the gearshift lock pin that has been
included in the new vehicle packet located in the
glove box.
(3) Place transaxle gearshift in the neutral posi-
tion.
(4) Insert lock pin (so long end is down) into same
threaded hole (Fig. 220). A hole in the selector shaft
will align with the lock pin, allowing the lock pin to
be screwed into the housing. This operation locks the
selector shaft in the 3-4 neutral position.
(5) Remove gearshift knob (Fig. 221).
(6) Remove gearshift boot (Fig. 222).
(7) Remove gearshift console screws and remove
the console (Fig. 223).(8) Loosen crossover cable adjustment screw.
(9) Verify gearshift mechanism is in the neutral
position.
CAUTION: Be sure crossover bellcrank does NOT
move when tightening adjusting screw.
Fig. 218 Gearshift Mechanism
Fig. 219 Auxiliary Vent Removal
NS/GSA±598 MANUAL TRANSAXLE 21 - 55
ADJUSTMENTS (Continued)