brake sensor CHRYSLER VOYAGER 1996 Workshop Manual

(7) Install wheel lug nuts on 3 of the wheel mount-
ing studs to protect the stud threads from damage by
the vise jaws. Mount the hub/bearing assembly in a
vise (Fig. 50). Using Puller, Special Tool C-4693
installed as shown in (Fig. 50) remove the tone wheel
from the hub/bearing assembly.
INSTALL
(1) Place hub/bearing assembly in an arbor press
supported by Receiver, Special Tool, 6062A±3 (Fig.
51). Position Driver, Special Tool 6908±1 with under-
cut side facing up (Fig. 51) on top of the tone wheel.
(2) Press the tone wheel onto the hub/bearing
assembly until it is flush with the end of hub shaft
(Fig. 52).
(3) Install the 4 hub/bearing to axle flange mount-
ing bolts into the 4 mounting holes in the flange of
the rear axle.(4) Install the rear brake support plate on the 4
mounting bolts installed in the flange of the rear
axle.
(5) Align the rear hub/bearing assembly with the 4
mounting bolts and start mounting bolts into hub/
bearing assembly. Tighten the 4 bolts in a criss-cross
pattern until the hub/bearing and brake support
plate is fully and squarely seated onto flange of rear
axle.
(6) Tighten the 4 hub/bearing mounting bolts (Fig.
48) to a torque of 129 N´m (95 ft. lbs.)
(7) Install the rear wheel speed sensor on the rear
hub/bearing flange (Fig. 47). Install the speed sensor
attaching bolt and tighten to a torque of 12 N´m (105
in. lbs.).
(8) Check the air gap between the face of the
wheel speed sensor and the top surface of the tone-
wheel. Air gap must be less then the maximum
allowable tolerance of 1.2 mm (.047 in.).
(9) Install the brake drum onto the rear hub/bear-
ing assembly.
(10) Install rear wheel and tire assembly, tighten
wheel stud nuts to 129 N´m (95 ft. lbs.).
(11) Adjust the rear brakes, (See Adjusting Service
Brakes) in Service Adjustments section in this group
of the service manual.
TONE WHEEL (REAR AWD)
The rear tone wheel on all wheel drive applications
is an integral part of each rear axle outer C/V joint.
If the rear tone wheel on an all wheel drive vehicle
requires replacement it can not be replace as a sep-
arate component of the rear axle. Tone wheel replace-
ment will require the replacement of the rear axle.
Refer to Differential And Driveline in this service
manual for the rear axle replacement procedure.
Fig. 50 Tone Wheel Removal From Hub/Bearing
Assembly
Fig. 51 Installing Tone Wheel On Hub/Bearing
Assembly
Fig. 52 Correctly Installed Tone Wheel
NSBRAKES 5 - 111
REMOVAL AND INSTALLATION (Continued)

SPECIFICATIONS
SPEED SENSOR TONE WHEEL RUNOUT
The total indicator runout allowed for both the
front and rear tone wheel measured using a dial indi-
cator is 0.15 mm (.006 in.).
WHEEL SPEED SENSOR TO TONE WHEEL
CLEARANCE
FRONT WHEEL
Minimum Clearance .35mm (.014 in.)
Maxamum Clearance 1.2 mm (.047 in.)
REAR WHEEL
Minimum Clearance .40mm (.016 in.)
Maxamum Clearance 1.2 mm (.047 in.)
BRAKE FASTENER TORQUE SPECIFICATIONS
DESCRIPTION TORQUE
BRAKE TUBES:
Tube Nuts To Fittings And
Components..............17N´m(145 in. lbs.)
BRAKE HOSE:
To Caliper Banjo Bolt..........48N´m(35ft.lbs.)
Intermediate Bracket.........12N´m(105 in. lbs.)
MASTER CYLINDER:
To Vacuum Booster
Mounting Nut............25N´m(225 in. lbs.)
FIXED PROPORTIONING VALVE:
To Frame Rail Attaching
Bolts....................14N´m(125 in. lbs.)
HEIGHT SENSING PROPORTIONING VALVE:
To Mounting Bracket
Attaching Bolts...........23N´m(200 in. lbs.)
Actuator Assembly
Adjustment Nut.............5N´m(45in.lbs.)
Mounting Bracket To
Frame Rail Bolts..........17N´m(150 in. lbs.)
JUNCTION BLOCK (NON-ABS BRAKES)
To Suspension Cradle
Mounting Bolt............28N´m(250 in. lbs.)
VACUUM BOOSTER:
To Dash Panel Mounting
Nuts....................28N´m(250 in. lbs.)DESCRIPTION TORQUE
REAR WHEEL CYLINDER:
To Support Plate Mounting
Bolts.....................8N´m(75in.lbs.)
Bleeder Screw...............10N´m(80in.lbs.)
BRAKE SUPPORT PLATE:
To Rear Axle Mounting Bolts . . .130 N´m (95 ft. lbs.)
DISC BRAKE CALIPER:
Guide Pin Bolts..............41N´m(30ft.lbs.)
Bleeder Screw..............15N´m(125 in. lbs.)
ABS HYDRAULIC CONTROL UNIT:
Mounting Bracket To
Suspension Cradle Bolts.....28N´m(250 in. lbs.)
To Mounting Bracket Isolator
Attaching Bolts............11N´m(97in.lbs.)
CAB To HCU Mounting Screws . . .2 N´m (17 in. lbs.)
WHEEL SPEED SENSOR:
To Axle Or Steering Knuckle
Mounting Bolt............12N´m(105 in. lbs.)
PARKING BRAKE:
Pedal Assembly Mounting
Bolts....................28N´m(250 in. lbs.)
REAR HUB AND BEARING:
To Axle Mounting Bolts........129 N´m (95 ft. lbs.)
WHEEL:
Stud Lug Nut........115±156 N´m (84-115 ft. lbs.)
5 - 112 BRAKESNS

²Transmission range sensor, or Park/Neutral
Position switch with automatic transmissions
²Clutch Pedal Position Switch with manual
transmissions
²Ignition switch
²Battery
²All related wiring and connections
CAUTION: Before performing any starter tests, the
ignition and fuel systems must be disabled.
²To disable ignition and fuel systems, disconnect
the Automatic Shutdown Relay (ASD). The ASD relay
is located in the in the Power Distribution Center
(PDC). Refer to the PDC cover for the proper relay
location.
STARTER SOLENOID
WARNING: CHECK TO ENSURE THAT THE TRANS-
MISSION IS IN THE PARK POSITION WITH THE
PARKING BRAKE APPLIED
(1) Verify battery condition. Battery must be in
good condition with a full charge before performing
any starter tests. Refer to Battery Tests.
(2) Perform Starter Solenoid test BEFORE per-
forming the starter relay test.
(3) Raise the vehicle.
(4) Perform a visual inspection of the starter/
starter solenoid for corrosion, loose connections or
faulty wiring.
(5) Lower the vehicle.
(6) Locate and remove the starter relay from the
Power Distribution Center (PDC). Refer to the PDC
label for relay identification and location.
(7) Connect a remote starter switch or a jumper
wire between the remote battery positive post and
terminal 87 of the starter relay connector.
(a) If engine cranks, starter/starter solenoid is
good. Go to the Starter Relay Test.
(b) If engine does not or solenoid chatters, check
wiring and connectors from starter relay to starter
solenoid for loose or corroded connections. Particu-
larly at starter terminals.
(c) Repeat test. If engine still fails to crank prop-
erly, trouble is within starter or starter mounted
solenoid, and replace starter.
STARTER RELAY
WARNING: CHECK TO ENSURE THAT THE TRANS-
MISSION IS IN THE PARK POSITION/NEUTRAL
WITH THE PARKING BRAKE APPLIED
RELAY TEST
The starter relay is located in the Power Distribu-
tion Center (PDC) in the engine compartment. Refer
to the PDC label for relay identification and location.
Remove the starter relay from the PDC as
described in this group to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 7565 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery B+ lead to terminals 86 and
a ground lead to terminal 85 to energize the relay.
The relay should click. Also test for continuity
between terminals 30 and 87, and no continuity
between terminals 87A and 30. If OK, refer to Relay
Circuit Test procedure. If not OK, replace the faulty
relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the PDC fuse as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the starter solenoid field coils. There should be
continuity between the cavity for relay terminal 87
and the starter solenoid terminal at all times. If OK,
go to Step 4. If not OK, repair the open circuit to the
starter solenoid as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is energized when
the ignition switch is held in the Start position. On
Starter Relay
8B - 2 STARTERNS
DIAGNOSIS AND TESTING (Continued)

VEHICLE SPEED CONTROL SYSTEM
CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DESCRIPTION AND OPERATION
AUTOMATIC SPEED CONTROL OVERSPEED
REDUCTION........................... 2
POWERTRAIN CONTROL MODULE.......... 2
SERVO CABLE.......................... 2
SPEED CONTROL SERVO.................. 1
SPEED CONTROL SWITCHES.............. 1
STOP LAMP SWITCH..................... 2
VACUUM RESERVOIR.................... 3
VEHICLE SPEED AND DISTANCE............ 3
DIAGNOSIS AND TESTING
CHECKING FOR DIAGNOSTIC CODES........ 3
ELECTRICAL TESTS AT POWERTRAIN
CONTROL MODULE..................... 6OVERSHOOT/UNDERSHOOT FOLLOWING
SPEED CONTROL SET................... 3
ROAD TEST............................ 3
SERVO VACUUM TEST.................... 6
SPEED CONTROL ELECTRICAL TEST........ 4
SPEED CONTROL SWITCH TEST............ 6
STOP LAMP SWITCH TEST................ 6
VACUUM SUPPLY TEST................... 8
VEHICLE SPEED SENSOR................. 8
REMOVAL AND INSTALLATION
POWERTRAIN CONTROL MODULE.......... 9
SPEED CONTROL CABLE.................. 9
SPEED CONTROL SERVO.................. 8
SPEED CONTROL SWITCHES.............. 9
STOP LAMP SWITCH.................... 9
VACUUM RESEROIR..................... 10
VEHICLE SPEED SENSOR................ 10
GENERAL INFORMATION
INTRODUCTION
The speed control system is electronically con-
trolled and vacuum operated. The electronic control
is integrated into the powertrain control module,
located next to battery. The controls are located on
the steering wheel and consist of the ON/OFF, SET,
RESUME/ACCEL, CANCEL and DECEL buttons
(Fig. 1).
DESCRIPTION AND OPERATION
SPEED CONTROL SERVO
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The PCM controls the sole-
noid valve body. The solenoid valve body controls the
application and release of vacuum to the diaphragm
of the vacuum servo. The servo unit cannot be
repaired and is serviced only as a complete assembly.
SPEED CONTROL SWITCHES
There are two separate switch pods that operate
the speed control system. The steering-wheel-
mounted switches use multiplexed circuits to provide
inputs to the PCM for ON, OFF, RESUME, ACCEL-
ERATE, SET, DECEL and CANCEL modes. Refer to
the owner's manual for more information on speed
control switch functions and setting procedures.
When speed control is selected by depressing the
ON switch, the PCM allows a set speed to be stored
in RAM for speed control. To store a set speed,
depress the SET switch while the vehicle is moving
at a speed between 30 and 85 mph. In order for the
speed control to engage, the brakes cannot be
applied, nor can the gear selector be indicating the
transmission is in Park or Neutral.
The speed control can be disengaged manually by:
²Stepping on the brake pedal
Fig. 1 Speed Control Switches
NSVEHICLE SPEED CONTROL SYSTEM 8H - 1

STEP IS NOT DONE A DIAGONSTIC TROUBLE
CODE (DTC) MAY BE SET.
VACUUM RESERVOIR
The reservoir contains a one-way check valve to
trap engine vacuum in the reservoir. When engine
vacuum drops, as in climbing a grade while driving,
the reservoir supplies the vacuum needed to main-
tain proper speed control operation. The vacuum res-
ervoir cannot be repaired and must be replaced if
faulty.
VEHICLE SPEED AND DISTANCE
The 4 speed automatic Transmission Control Mod-
ule (TCM) supplies the speed input to the PCM. The
PCM determines acceleration rates. The speed con-
trol software in the PCM uses vehicle speed and
acceleration to control to the set speed.
Vehicles with a 3 speed automatic or manual trans-
mission have a vehicle speed sensor (VSS) mounted
to an adapter near the transmission output shaft.
The sensor is driven through the adapter by a speed-
ometer pinion gear. The VSS pulse signal is moni-
tored by the PCM to determine vehicle speed and to
maintain speed control set speed. Refer to the appro-
priate Powertrain Diagnostic Procedures manual for
diagnosis and testing of this component. Refer to
group 14, Fuel System for Removal/Installation
DIAGNOSIS AND TESTING
ROAD TEST
Perform a vehicle road test to verify reports of
speed control system malfunction. The road test
should include attention to the speedometer. Speed-
ometer operation should be smooth and without flut-
ter at all speeds.
Flutter in the speedometer indicates a problem
which might cause surging in the speed control sys-
tem. The cause of any speedometer problems should
be corrected before proceeding. Refer to Group 8E,
Instrument Panel and Gauges for speedometer diag-
nosis.
If a road test verifies a surge following a set and
the speedometer operates properly see ªOvershoot/
Undershoot on speed control setº.
If a road test verifies an inoperative system, and
the speedometer operates properly, check for:
²A Diagnostic Trouble Code (DTC). If a DTC
exists, conduct tests per the Powertrain Diagnostic
Procedures service manual.
²A misadjusted brake (stop) lamp switch. This
could also cause an intermittent problem.
²Loose or corroded electrical connections at the
servo. Corrosion should be removed from electricalterminals and a light coating of Mopar Multipurpose
Grease, or equivalent, applied.
²Leaking vacuum reservoir.
²Loose or leaking vacuum hoses or connections.
²Defective one-way vacuum check valve.
²Secure attachment at both ends of the speed
control servo cable.
²Smooth operation of throttle linkage and throttle
body air valve.
²Conduct electrical test at PCM.
²Failed speed control servo. Do the servo vacuum
test.
CAUTION: When test probing for voltage or conti-
nuity at electrical connectors, care must be taken
not to damage connector, terminals or seals. If
these components are damaged, intermittent or
complete system failure may occur.
OVERSHOOT/UNDERSHOOT FOLLOWING SPEED
CONTROL SET
If the operator repeatedly presses and releases the
set button with their foot off of the accelerator (a ªlift
foot setº to begin speed control operation), the vehicle
may accelerate and exceed the desired set speed by
up to 5 MPH (8 km/h) and then decelerate to less
than the desired set speed before finally achieving
the desired set speed.
The Speed Control has an adaptive strategy that
compensates for vehicle-to-vehicle variations in speed
control cable lengths. When the speed control is set
with the vehicle operators foot off of the accelerator
pedal, the speed control thinks there is excessive
speed control cable slack and adapts. If the lift foot
sets are continually used, the speed control over-
shoot/undershoot condition will develop.
To ªunlearnº the overshoot/undershoot condition,
the vehicle operator has to press and release the set
button while maintaining the desired set speed with
the accelerator pedal (not decelerating or accelerat-
ing), and then turn the cruise control switch to the
OFF position (or press the CANCEL button if
equipped) after waiting 10 seconds. This procedure
must be performed approximately 10±15 times to
completely unlearn the overshoot/undershoot condi-
tion.
CHECKING FOR DIAGNOSTIC CODES
When trying to verify a speed control system elec-
tronic malfunction: Connect a DRB scan tool if avail-
able to the data link connector. The connector is
located at left side of the steering column, and at
lower edge of the panel.
(1) A speed control malfunction may occur without
a diagnostic code being indicated.
NSVEHICLE SPEED CONTROL SYSTEM 8H - 3
DESCRIPTION AND OPERATION (Continued)

8W-02 COMPONENT INDEX
Component Page
2-4 Pressure Switch.....................8W-31
2-4 Solenoid...........................8W-31
A/C Compressor Clutch..................8W-42
A/C Compressor Clutch Relay...........8W-10, 42
A/C Heater Control.....................8W-42
A/C On Indicator.......................8W-42
A/C Pressure Transducer..............8W-30, 42
A/C Switch............................8W-42
A/C Zone Door Actuator..................8W-42
ABS Warning Lamp..................8W-35, 46
Accelerator Pedal Position Sensor..........8W-30
Airbag Control Module...................8W-43
Airbag Indicator Lamp...................8W-43
Airbag Warning Lamp...................8W-46
All Wheel Drive Solenoid.................8W-31
Ambient Air Temperature Sensor...........8W-49
Ash Receiver Lamp.....................8W-44
Automatic Day/Night Mirror..............8W-44
Automatic Shut Down Relay............8W-10, 30
Splice Information......................8W-70
Back-Up Lamp.........................8W-51
Back-Up Switch.....................8W-44, 51
Battery...............................8W-20
Blend Door Actuator.....................8W-42
Body Control Module....................8W-45
Brake Pressure Switch...................8W-46
Brake Warning Lamp....................8W-46
Camshaft Position Sensor................8W-30
Center Dome Lamp.....................8W-44
Center High Mounted Stop Lamp..........8W-51
Cigar/Accessory Relay...................8W-41
Clockspring.......8W-10, 15, 30, 33, 39, 40, 41, 43
Cluster Illumination Lamps...............8W-40
Clutch Interlock Switch...............8W-12, 21
Clutch Interlock Switch Jumper......8W-12, 21, 31
Clutch Switch.......................8W-30, 33
Combination Flasher/DRL Module. . . .8W-50, 51, 52
Combination Relays.....................8W-54
Compass/Mini-Trip Computer..............8W-49
Control Sleeve Sensor....................8W-30
Controller Anti-Lock Brake...............8W-35
Courtesy Lamp Relay...........8W-10, 12, 44, 50
Crank Case Heater......................8W-30
Crankshaft Position Sensor...............8W-30
Cruise Indicator Lamp...................8W-40
Data Link Connector....................8W-30
Diesel Power Relay...................8W-10, 30
Dome Lamp Switch.....................8W-50
Door Ajar Indicator Lamp................8W-40
Door Ajar Switches................8W-39, 40, 44
Door Lock Relay........................8W-61
Speakers..............................8W-47Component Page
Door Unlock Relay......................8W-61
Oxygen Sensors........................8W-30
Door Ajar Switches.............8W-39, 40, 44, 45
Door Arm/Disarm Switches.............8W-39, 61
Door Courtesy Lamps....................8W-44
Door Lock Motors.......................8W-61
Door Lock Switches.....................8W-61
Door Unlock Relays.....................8W-61
Heated Seat Backs......................8W-63
Heated Seat Cushions...................8W-63
Heated Seat Modules....................8W-63
Heated Seat Switches....................8W-63
Power Mirrors.........................8W-62
Power Seat Switches....................8W-63
Power Window Switches..................8W-60
Seat Motors...........................8W-63
Window Motors........................8W-60
Radiator Fans.........................8W-42
Dump Solenoid.........................8W-33
EGR Solenoid..........................8W-30
Electric Wiper De-Icer...................8W-48
Electronic PRNDL Indicator...............8W-40
Engine Coolant Temperature Gauge.........8W-40
Engine Coolant Temperature Lamp.........8W-46
Engine Coolant Temperature Sensor........8W-30
Engine Oil Pressure Switch...............8W-46
Engine Speed Sensor....................8W-30
Engine Starter Motor....................8W-21
Engine Starter Motor Relay............8W-10, 21
Evap Leak Detection Pump...............8W-30
Evap/Purge Solenoid....................8W-30
Evaporator Temperature Sensor............8W-42
Express Down Module...................8W-60
Flexible Fuel Sensor.....................8W-30
Fog Lamps............................8W-50
Fog Lamp Relay........................8W-50
Front Blower Motor.....................8W-42
Front Blower Motor Relay.............8W-10, 42
Front Blower Motor Resistor Block.........8W-42
Front Cigar Lighter/Power Outlet..........8W-41
Front Reading Lamp Defeat Switch.........8W-44
Front Reading Lamps/Switch..............8W-44
Front Washer Motor.....................8W-53
Front Wiper Switch.....................8W-53
Fuel Gauge............................8W-40
Fuel Heater...........................8W-30
Fuel Heater Relay...................8W-10, 30
Fuel Injectors..........................8W-30
Fuel Pump Module......................8W-30
Fuel Pump Relay....................8W-10, 30
Fuel Quantity Actuator..................8W-30
Fuel Shutdown Solenoid..................8W-30
NS/GS8W - 02 COMPONENT INDEX 8W - 02 - 1

Component Page
Fuel Tank Module...................8W-30, 45
Fuel Temperature Sensor.................8W-30
Fuel Timing Solenoid....................8W-30
Fuses (JB)............................8W-12
Fuses (PDC)...........................8W-10
Fusible Link.....................8W-20, 21, 63
Fusible Link A0........................8W-30
Fusible Link A11.......................8W-10
Fusible Link A54.......................8W-10
Grounds..............................8W-15
Generator.............................8W-20
Glove Box Lamp........................8W-44
Glow Plug Lamp.....................8W-30, 46
Glow Plugs............................8W-30
Glow Plug Relay........................8W-30
Headlamps............................8W-50
Headlamp Dimmer Switch..........8W-10, 46, 50
Headlamp Leveling Motors...............8W-50
Headlamp Switch.......................8W-50
Headlamp Washer......................8W-53
High Beam Indicator....................8W-46
High Beam Relay....................8W-10, 50
Headlamps............................8W-50
Horns................................8W-41
Hood Ajar Switch....................8W-39, 44
Horn Relay.........................8W-39, 41
Horn Switch.....................8W-10, 39, 41
HVAC Control.........................8W-42
Idle Air Control Motor...................8W-30
Ignition Coil Pack.......................8W-30
Ignition Switch.........................8W-10
Instrument Cluster.....................8W-40
Intake Air Temperature Sensor............8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor.....................8W-30
Interior Lamps On Switch................8W-44
Junction Block.........................8W-12
Key-In Halo Lamp......................8W-44
Knock Sensor..........................8W-30
Lamp Assemblies.......................8W-51
License Lamp..........................8W-51
Liftgate Ajar Indicator Lamp..............8W-40
Liftgate Ajar Switch...............8W-39, 40, 44
Liftgate Arm/Disarm Switch............8W-39, 61
Liftgate Flood Lamps....................8W-44
Liftgate Lock Motor.....................8W-61
Low Beam Relay.....................8W-10, 50
Low Coolant Level Switch................8W-45
Low Fuel Warning Indicator Lamp..........8W-40
Low Oil Pressure Lamp..................8W-46
Low Washer Fluid Level Indicator Lamp.....8W-40
Low Washer Fluid Switch.................8W-53
Low/Reverse Pressure Switch..............8W-31
Low/Reverse Solenoid....................8W-31Component Page
Manifold Absolute Pressure Sensor.........8W-30
Memory Power Seat Switch...............8W-63
Seat Sensors...........................8W-63
Memory Seat/Mirror Module...........8W-62, 63
Memory Set Switch..................8W-62, 63
Message Center........................8W-46
Mid Reading Lamps.....................8W-44
Mode Door Actuator.....................8W-42
Name Brand Speaker Relay...............8W-47
Needle Movement Sensor.................8W-30
Odometer.............................8W-40
Output Shaft Speed Sensor...............8W-31
Overdrive Pressure Switch................8W-31
Overdrive Solenoid......................8W-31
Overhead Console.......................8W-49
Park Brake Switch...................8W-46, 50
Park Lamp Relay.........8W-10, 12, 44, 50, 51, 54
Park/Turn Signal Lamps.................8W-50
Airbag Squibs..........................8W-43
Power Distribution Center................8W-10
Power Folding Mirror Switch..............8W-62
Power Mirror Fold Relay.................8W-62
Power Mirror Switch....................8W-62
Power Mirror Unfold Relay...............8W-62
Power Seat Circuit Breaker............8W-62, 63
Powertrain Control Module...............8W-30
PTCs (JB).............................8W-12
Radiator Fan Disconnect.................8W-42
Radiator Fan Relays.....................8W-42
Radio................................8W-47
Radio Choke...........................8W-47
Reading Lamps........................8W-44
Rear A/C Heater Unit....................8W-42
Rear Blower Control Switches.............8W-42
Rear Cigar Lighter/Power Outlet...........8W-41
Rear Defogger On Indicator...............8W-42
Rear Dome Lamp.......................8W-44
Rear Fog Lamp.........................8W-51
Rear Fog Lamp Indicator.................8W-51
Rear Washer Motor.....................8W-53
Rear Washer Switch..................8W-42, 53
Rear Window Defogger...................8W-48
Rear Window Defogger Relay..............8W-48
Rear Window Defogger Switch..........8W-42, 48
Rear Wiper Delay On Indicator.........8W-42, 53
Rear Wiper Delay Switch..............8W-42, 53
Rear Wiper Motor.......................8W-53
Rear Wiper On Indicator..............8W-42, 53
Rear Wiper On Switch................8W-42, 53
Recirculate Mode Indicator................8W-42
Recirculate Mode Switch.................8W-42
Recirculation Door Actuator...............8W-42
Remote Keyless Entry Module.............8W-61
Repeater Lamps.....................8W-51, 52
8W - 02 - 2 8W - 02 COMPONENT INDEXNS/GS

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch........................8W-10-29
A/C Compressor Clutch Relay................8W-10-10, 25, 29
Airbag Control Module........................8W-10-35
Automatic Shut Down Relay....................8W-10-9, 23
Battery.............................8W-10-8, 27, 28
Body Control Module...........8W-10-11, 14, 16, 17, 19, 21, 30, 32
BS15..................................8W-10-33
BS16..................................8W-10-34
BS19..................................8W-10-30
BS33..................................8W-10-25
Center Dome Lamp..........................8W-10-21
Cigar/Accessory Relay......................8W-10-10, 31
Clockspring..............................8W-10-30
Combination Flasher/DRL Module................8W-10-29, 32
Controller Anti-Lock Brake....................8W-10-15, 29
Courtesy Lamp Relay.........................8W-10-21
Crank Case Heater..........................8W-10-27
CS01..................................8W-10-21
CS02..................................8W-10-20
CS1 ..................................8W-10-21
Data Link Connector.........................8W-10-11
Diesel Power Relay.......................8W-10-9, 25, 29
Door Lock Relay............................8W-10-13
Door Unlock Relay..........................8W-10-13
Downstream Heated Oxygen Sensor.................8W-10-23
Driver Door Courtesy Lamp.....................8W-10-21
Driver Door Unlock Relay......................8W-10-13
Driver Power Mirror.......................8W-10-12, 22
EGR Solenoid.............................8W-10-25
Engine Starter Motor.......................8W-10-8, 16
Engine Starter Motor Relay....................8W-10-8, 16
ES01................................8W-10-27, 28
ES06................................8W-10-25, 29
ES07..................................8W-10-29
ES09..................................8W-10-8
ES11 ................................8W-10-8, 28
ES12..................................8W-10-23
ES26..................................8W-10-8
ES28..................................8W-10-8
ES29................................8W-10-25, 29
ES40..................................8W-10-27
ES99..................................8W-10-24
Fog Lamp Relay............................8W-10-33
Front Blower Motor..........................8W-10-18
Front Blower Motor Relay.....................8W-10-8, 18
Front Cigar Lighter/Power Outlet..................8W-10-31
Front Reading Lamps/Switch.....................8W-10-20
Front Wiper Switch..........................8W-10-19
FS01..................................8W-10-24
FS03..................................8W-10-23
Fuel Heater..............................8W-10-27
Fuel Heater Relay.........................8W-10-9, 27
Fuel Injector No. 1........................8W-10-23, 24
Fuel Injector No. 2........................8W-10-23, 24
Fuel Injector No. 3........................8W-10-23, 24
Fuel Injector No. 4........................8W-10-23, 24
Fuel Injector No. 5..........................8W-10-24
Fuel Injector No. 6..........................8W-10-24
Fuel Pump Module..........................8W-10-25
Fuel Pump Relay..........................8W-10-9, 26
Fuel Tank Module...........................8W-10-26
Fuse 1 (JB)..............................8W-10-17
Fuse 1 (PDC)...........................8W-10-14, 35
Fuse 2 (JB)............................8W-10-11, 16
Fuse 2 (PDC).............................8W-10-35
Fuse 3 (JB)..............................8W-10-17
Fuse 4 (JB)..............................8W-10-17
Fuse 4 (PDC).......................8W-10-10, 32, 33, 34
Fuse 5 (JB)..............................8W-10-17
Fuse 5 (PDC).......................8W-10-10, 32, 33, 34
Fuse 6 (JB)..............................8W-10-16
Fuse 6 (PDC).......................8W-10-10, 32, 33, 34
Fuse 7 (JB)..............................8W-10-12
Fuse 7 (PDC).......................8W-10-10, 32, 33, 34
Fuse 8 (JB)..............................8W-10-16
Fuse 8 (PDC)...........................8W-10-10, 31
Fuse 9 (JB)..............................8W-10-16
Fuse 9 (PDC)...........................8W-10-10, 30
Fuse 10 (JB)..............................8W-10-16
Fuse 10 (PDC)...........................8W-10-10, 29
Fuse 11 (JB)..............................8W-10-14
Fuse 11 (PDC)...........................8W-10-10, 29
Fuse 12 (JB)............................8W-10-14, 18
Fuse 12 (PDC)...........................8W-10-10, 29
Fuse 13 (PDC)...........................8W-10-10, 29
Fuse 15 (PDC)...........................8W-10-9, 28
Fuse 16 (JB)..............................8W-10-27
Fuse 16 (PDC)...........................8W-10-9, 26
Fuse 17 (PDC).......................8W-10-9, 23, 25, 29
Fuse 18 (PDC)...........................8W-10-9, 20Component Page
Fuse 19 (PDC)...........................8W-10-8, 19
Fuse 20 (PDC)...........................8W-10-8, 19
Fuse 21 (PDC)...........................8W-10-8, 18
Fuse 22 (PDC)...........................8W-10-8, 17
Fuse 23 (PDC)...........................8W-10-8, 16
Fuse 24 (PDC)...........................8W-10-8, 15
Fuse 25 (PDC)...........................8W-10-8, 15
Fuse 26 (PDC)...........................8W-10-8, 13
Fuse 27 (PDC)...........................8W-10-8, 12
Fuse 28 (PDC)...........................8W-10-9, 11
Fusible Link A11............................8W-10-8
Fusible Link A54............................8W-10-8
G100................................8W-10-27, 28
G103................................8W-10-27, 28
G200................................8W-10-14, 32
G300............................8W-10-14, 18, 19, 31
Generator............................8W-10-8, 23, 25
Glove Box Lamp............................8W-10-20
Glow Plug Relay..........................8W-10-8, 25
Headlamp Dimmer Switch......................8W-10-32
Headlamp Switch.........................8W-10-21, 34
High Beam Relay.....................8W-10-10, 32, 33, 34
High Note Horn............................8W-10-30
Horn Relay............................8W-10-10, 30
Horn Switch..............................8W-10-30
HS6D S02...............................8W-10-13
Ignition Coil Pack...........................8W-10-23
Ignition Switch........................8W-10-11, 14, 16
Instrument Cluster........................8W-10-11, 14
Junction Block..........8W-10-11, 12, 13, 14, 16, 17, 18, 20, 21, 22,
26, 27, 29, 30, 31, 32, 35
Key-In Halo Lamp..........................8W-10-21
Left Headlamp..........................8W-10-33, 34
Left Headlamp Leveling Motor....................8W-10-34
Left High Headlamp.........................8W-10-33
Left Liftgate Flood Lamp.......................8W-10-21
Left Mid Reading Lamp.....................8W-10-20, 21
Left Rear Reading Lamp.....................8W-10-20, 21
Left Visor/Vanity Mirror Lamps...................8W-10-20
Low Beam Relay.....................8W-10-10, 32, 33, 34
Low Note Horn............................8W-10-30
Memory Seat/Mirror Module.....................8W-10-11
Message Center......................8W-10-11, 14, 33, 34
Name Brand Speaker Relay.....................8W-10-16
Park Lamp Relay..........................8W-10-8, 17
Passenger Door Courtesy Lamp...................8W-10-21
Passenger Power Mirror.....................8W-10-12, 22
Power Distribution Center .8W-10-8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19,
20, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35
Power Mirror Fold Relay.......................8W-10-22
Power Mirror Switch.........................8W-10-20
Power Mirror Unfold Relay....................8W-10-21, 22
Power Seat Circuit Breaker.....................8W-10-13
Powertrain Control Module............8W-10-16, 23, 25, 26, 27, 29
PTC 1 (JB)......................8W-10-16, 26, 27, 29, 35
PTC 3 (JB)..............................8W-10-13
PTC 7 (JB)............................8W-10-16, 31
PTC 8 (JB)..............................8W-10-16
PTC 9 (JB)..............................8W-10-16
Radiator Fan Relay..........................8W-10-15
Radiator Fan Relay No. 1.......................8W-10-25
Radiator Fan Relay No. 2.....................8W-10-15, 25
Radiator Fan Relay No. 3.....................8W-10-19, 25
Radio..................................8W-10-11
Rear Cigar Lighter/Power Outlet...................8W-10-31
Rear Dome Lamp...........................8W-10-21
Rear Window Defogger........................8W-10-12
Rear Window Defogger Relay.....................8W-10-12
Remote Keyless Entry Module....................8W-10-11
Right Headlamp..........................8W-10-33, 34
Right Headlamp Leveling Motor...................8W-10-34
Right High Headlamp.........................8W-10-33
Right Liftgate Flood Lamp......................8W-10-21
Right Low Headlamp.........................8W-10-33
Right Mid Reading Lamp.....................8W-10-20, 21
Right Rear Reading Lamp....................8W-10-20, 21
Right Visor/Vanity Mirror Lamps..................8W-10-20
Sentry Key Immobilizer Module...................8W-10-20
Stop Lamp Switch...........................8W-10-29
Transmission Control Module..................8W-10-16, 28
Transmission Control Relay....................8W-10-9, 28
Transmission Control Solenoids...................8W-10-28
Universal Garage Door Opener....................8W-10-20
Upstream Heated Oxygen Sensor..................8W-10-23
Vehicle Speed Sensor.......................8W-10-27, 29
Washer Module............................8W-10-13
Wiper High/Low Relay........................8W-10-19
Wiper Module.............................8W-10-19
Wiper On Relay..........................8W-10-8, 19
NS/GS8W - 10 POWER DISTRIBUTION 8W - 10 - 1

BATT A0
20A
FUSE
13
CENTER DISTRIBUTION
POWER
8C3
F32
18
PK/DB
11FUSE15A
A/C
COMPRESSOR
CLUTCH
SWITCH
6
LAMP STOP
2C6
DB/BK18 C3
CONTROLLER
ANTI-LOCK
BRAKE
RD/DB12 A20
C36
12FUSE25A
9
RELAY
1
CLUTCH
COMPRESSOR A/C
20A
FUSE
10
C59
L9
18
BK/WT
C227
BLOCK JUNCTION1
MODULE
DRL
FLASHER/
COMBINATION
BATT A0
ST-RUN A21
PTC
1
9A
C130
JUNCTION
BLOCK
WT/BK18 F87
C26
8630
8785
C67
C264
MODULE
CONTROL POWERTRAIN
6C6 C61
ES07
F87
18
WT/BK
F87
18
BK/WT
C13
20
DB/OR
POWERTRAIN
CONTROL
MODULE
289
E97
B106
C13
18
DB/OR
DIESEL GAS 38
MODULE
CONTROL POWERTRAIN
(DIESEL)
F87 18 WT/BK
DIESEL GAS
VEHICLE
SPEED
SENSOR
1
30
87
DIESEL
POWER
RELAY
20A
FUSE
17
BATT A0
CENTER DISTRIBUTION
POWER
5C6
DIESEL GAS
ES06
ES29
A142 18DG/OR
(8W-10-8)
(8W-10-10)
(8W-33-5)
(8W-51-7)(8W-35-2) (8W-42-7)
(8W-42-9)
(8W-12-2)
(8W-50-11)
(8W-50-12)(8W-10-8) (8W-10-16)
(8W-12-13)(8W-12-2)
(8W-30-5)(8W-12-13)
(8W-30-37) (8W-30-36)(8W-30-36)(8W-30-28)
(8W-10-25)(8W-10-8)
(8W-10-9)
(8W-10-25)
(8W-10-25)
(8W-12-13)
NS/GS8W-10 POWER DISTRIBUTION 8W - 10 - 29
GS001029J988W-3

8W-12 JUNCTION BLOCK
Component PageA/C Compressor Clutch Relay..............8W-12-13
A/C Heater Control.................8W-12-9, 12, 23
Airbag Control Module...................8W-12-13
Ash Receiver Lamp...................8W-12-19, 23
Automatic Day/Night Mirror................8W-12-9
Back-Up Switch........................8W-12-12
Body Control Module........8W-12-8, 9, 14, 15, 17, 18,
19, 20, 22, 23, 24, 26
Brake Pressure Switch...................8W-12-17
Cigar/Accessory Relay....................8W-12-16
Clutch Interlock Switch..................8W-12-16
Clutch Interlock Switch Jumper............8W-12-16
Combination Flasher/DRL Module . . .8W-12-12, 17, 18, 19
Controller Anti-Lock Brake................8W-12-12
Courtesy Lamp Relay....................8W-12-22
CS01...............................8W-12-22
CS02...............................8W-12-21
CS04................................8W-12-9
CS1................................8W-12-22
Data Link Connector....................8W-12-20
Door Lock Relay.....................8W-12-15, 19
Door Unlock Relay...................8W-12-14, 19
Driver Door Courtesy Lamp...............8W-12-22
Driver Door Lock Motor................8W-12-14, 15
Driver Door Lock Switch..................8W-12-23
Driver Door Unlock Relay..............8W-12-14, 19
Driver Heated Seat Switch................8W-12-12
Driver Power Mirror..................8W-12-10, 26
Driver Power Window Switch............8W-12-16, 23
EGR Solenoid.........................8W-12-13
Electric Wiper De-Icer...................8W-12-11
Engine Starter Motor Relay...............8W-12-16
ES07...............................8W-12-13
ES29...............................8W-12-13
Evap Leak Detection Pump................8W-12-13
Fog Lamp Relay.......................8W-12-25
Front Blower Motor Relay.................8W-12-12
Front Cigar Lighter/Power Outlet...........8W-12-23
Front Reading Lamps/Switch..............8W-12-21
Front Washer Motor................8W-12-16, 23, 24
Front Wiper Switch................8W-12-16, 23, 24
Fuel Heater Relay......................8W-12-13
Fuel Pump Relay.......................8W-12-13
Fuse 1 (JB)............................8W-12-8
Fuse 2 (JB).........................8W-12-9, 20
Fuse 2 (PDC)..........................8W-12-13
Fuse 3 (JB)............................8W-12-8
Fuse 4 (JB)............................8W-12-8
Fuse 5 (JB).........................8W-12-8, 24
Fuse 6 (JB)............................8W-12-9
Fuse 6 (PDC)..........................8W-12-25
Fuse 7 (JB)...........................8W-12-10
Fuse 8 (JB)...........................8W-12-11
Fuse 9 (JB)...........................8W-12-11
Fuse 10 (JB)..........................8W-12-16
Fuse 11 (JB)..........................8W-12-11
Fuse 12 (JB)..........................8W-12-12
Fuse 18 (PDC).........................8W-12-26
Fuse 22 (PDC).......................8W-12-8, 24
G300..........................8W-12-11, 19, 26
Glove Box Lamp.......................8W-12-21
Headlamp Dimmer Switch..............8W-12-18, 25
Headlamp Switch.............8W-12-8, 19, 22, 23, 25
Headlamp Washer......................8W-12-24
Horn Relay...........................8W-12-17
HS2................................8W-12-12
HS4................................8W-12-12Component PageIgnition Switch...................8W-12-17, 19, 20
Instrument Cluster..............8W-12-9, 19, 20, 23
Junction Block......8W-12-2, 8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26
Key-In Halo Lamp.................8W-12-19, 22, 26
Left Combination Relay..................8W-12-18
Left Fog Lamp.......................8W-12-8, 25
Left Front Park/Turn Signal Lamp.........8W-12-8, 18
Left Liftgate Flood Lamp.................8W-12-22
Left Low Headlamp.....................8W-12-25
Left Rear Lamp Assembly...............8W-12-8, 18
Left Rear Sliding Door Contact...........8W-12-14, 15
Left Repeater Lamp.....................8W-12-18
Left Stop/Turn Signal Relay...............8W-12-18
License Lamp..........................8W-12-8
Liftgate Lock Motor..................8W-12-14, 15
Low Beam Relay.......................8W-12-25
Message Center..............8W-12-9, 17, 18, 19, 20
Name Brand Speaker Relay.............8W-12-11, 19
Overhead Console.......................8W-12-9
Park Brake Switch......................8W-12-17
Park Lamp Relay.....................8W-12-8, 24
Passenger Door Courtesy Lamp.............8W-12-22
Passenger Door Lock Motor.............8W-12-14, 15
Passenger Door Lock Switch...............8W-12-23
Passenger Heated Seat Switch..............8W-12-12
Passenger Power Mirror...............8W-12-10, 26
Passenger Power Window Switch.........8W-12-16, 23
Power Distribution Center.........8W-8,12-12, 13, 16,
17, 24, 25, 26
Power Folding Mirror Switch............8W-12-19, 26
Power Mirror Fold Relay..................8W-12-26
Power Mirror Switch...............8W-12-19, 21, 23
Power Mirror Unfold Relay................8W-12-26
Powertrain Control Module................8W-12-13
PTC 1 (JB)...........................8W-12-13
PTC 3 (JB)......................8W-12-14, 15, 24
PTC 7 (JB).........................8W-12-16, 24
PTC 8 (JB)...........................8W-12-16
PTC 9 (JB)...........................8W-12-16
Radio..........................8W-12-11, 20, 23
Radio Choke..........................8W-12-11
Rear A/C Heater Unit....................8W-12-11
Rear Blower Front Control Switch...........8W-12-23
Rear Blower Rear Control Switch...........8W-12-23
Rear Washer Motor.....................8W-12-16
Rear Window Defogger...................8W-12-10
Rear Window Defogger Relay............8W-12-10, 12
Rear Wiper Motor.......................8W-12-9
Remote Keyless Entry Module..............8W-12-20
Right Combination Relay.................8W-12-18
Right Fog Lamp......................8W-12-8, 25
Right Front Park/Turn Signal Lamp........8W-12-8, 18
Right Liftgate Flood Lamp................8W-12-22
Right Rear Lamp Assembly..............8W-12-8, 18
Right Rear Sliding Door Contact..........8W-12-14, 15
Right Repeater Lamp....................8W-12-18
Right Stop/Turn Signal Relay..............8W-12-18
Sentry Key Immobilizer Module..........8W-12-13, 21
Stop Lamp Switch......................8W-12-19
Traction Control Switch................8W-12-19, 23
Trailer Tow Connector....................8W-12-8
Transmission Control Module.............8W-12-9, 16
Transmission Range Sensor................8W-12-12
Turn Signal/Hazard Switch................8W-12-17
Universal Garage Door Opener.............8W-12-23
Washer Module.................8W-12-8, 15, 16, 23
NS/GS8W - 12 JUNCTION BLOCK 8W - 12 - 1