fuel injection CHRYSLER VOYAGER 1996 Workshop Manual

CHRYSLER VOYAGER 1996 Workshop Manual VOYAGER 1996 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56867/w960_56867-0.png CHRYSLER VOYAGER 1996 Workshop Manual

Page 1385 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual WARNING: DO NOT ATTEMPT TO DRAIN WATER
FROM THE FILTER/SEPARATOR WITH THE ENGINE
HOT.
(1) The bottom of the filter/separator bowl is
equipped with a drain valve (Fig. 29). The drain
valve is equipped

Page 1387 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual INSTALLATION
(1) Insert level sensor wires into bottom of opening
in module.
(2) Wrap wires into groove in back of level sensor
(Fig. 37).
(3) While feeding wires into guide grooves, slide
level senso

Page 1388 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual (8) Disconnect the main engine wiring harness
from the glow plugs.
(9) Disconnect the four high±pressure fuel lines
from the fuel injection pump. Also disconnect fuel
lines at the fuel injectors. For

Page 1389 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual three injection pump mounting flanges while
gear is being removed.
(d) Install the drive bolt into the gear puller
(Fig. 43). Tighten the drive bolt to press (remove)
the drive gear from injection pum

Page 1390 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual (14) Gauge reading should be at 0.60 mm. If not,
the pump must be rotated for adjustment:
(a) Loosen the three injection pump mounting
nuts at the mounting flanges. These flanges are
equipped with slo

Page 1391 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual one injector, thread the wiring harness through the
access hole on the special socket (Fig. 49).
(6) Remove and discard the copper washer (seal) at
bottom of injector (Fig. 47).
INSTALLATION
(1) Clean

Page 1394 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual HIGH-PRESSURE LINES
All high±pressure fuel lines are of the same length
and inside diameter. Correct high±pressure fuel line
usage and installation is critical to smooth engine
operation.
CAUTION: T

Page 1395 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual Be sure the lines are not contacting each
other or any other component.
(5) Tighten the clamp bracket bolts to 24 N´m (18
ft. lbs.) torque.
(6) Bleed air from the fuel system. Refer to the Air
Bleed

Page 1400 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual FUEL INJECTION SYSTEMÐ2.0L ENGINE
INDEX
page page
GENERAL INFORMATION
INTRODUCTIONÐ2.0L ENGINE............ 32
MODES OF OPERATIONÐ2.0L ENGINE..... 32
DESCRIPTION AND OPERATION
AIR CONDITIONING (A/C)

Page 1401 of 1938

CHRYSLER VOYAGER 1996 Workshop Manual DESCRIPTION AND OPERATION
SYSTEM DIAGNOSISÐ2.0L ENGINE
Refer to System diagnosis for 2.4/3.0/3.3/3.8L
engines under Description and Operation in the Fuel
Injection System section of group 14 for more