CHRYSLER VOYAGER 1996 Service Manual
Manufacturer: CHRYSLER, Model Year: 1996, Model line: VOYAGER, Model: CHRYSLER VOYAGER 1996Pages: 1938, PDF Size: 55.84 MB
Page 661 of 1938

8W-21 STARTING SYSTEM
Component Page
Battery...........................8W-21-2, 3
Clutch Interlock Switch...............8W-21-2, 3
Clutch Interlock Switch Jumper..........8W-21-2
Engine Starter Motor................8W-21-2, 3
Engine Starter Motor Relay...........8W-21-2, 3
ES01...............................8W-21-3
ES26...............................8W-21-3
ES28...............................8W-21-3
Fuse 10 (JB).......................8W-21-2, 3Component Page
Fuse 23 (PDC)......................8W-21-2, 3
Fusible Link.........................8W-21-3
G100...............................8W-21-3
G103...............................8W-21-3
Glow Plug Relay......................8W-21-3
Junction Block......................8W-21-2, 3
Power Distribution Center.............8W-21-2, 3
Powertrain Control Module............8W-21-2, 3
NS/GS8W - 21 STARTING SYSTEM 8W - 21 - 1
Page 662 of 1938

MOTOR STARTER
ENGINE1 2
C131
POWERTRAIN
CONTROL
MODULE
CONTROLRELAY MOTOR STARTERENGINEA0
6
RD
40A
FUSE
23CENTER DISTRIBUTION
POWER
ENGINE
STARTER
MOTOR
RELAY
3C7
BR12 T40
8587
3086
A0
6
RD 4
C6
3C2
JUNCTION
BLOCK
C2
10FUSE
10
10A
ST A41
2 1
CLUTCH
INTERLOCK
SWITCH INTERLOCK
CLUTCH
MTX EATX
F45
20
YL/RD
1
2
BATTERY
M
1 PULL-IN
2 HOLD-IN
JUMPER SWITCH
F45
20
YL/RD
T141
20
YL/RD
K90
18
TN
T141
20
YL/RD
(8W-30-6)(8W-10-16)(8W-10-8) (8W-12-2)
(8W-12-16)(8W-10-16)
(8W-20-2)
8W - 21 - 2 8W-21 STARTING SYSTEM
GASNS/GS
J988W-3GS002102
Page 663 of 1938

RD10 A54
ES28 ES26
DB 16
A54
LINK FUSIBLE
RD10 A0
RELAY PLUG
GLOW
1
BK6 Z0
BK2 Z0
G100G103
MOTOR STARTER
ENGINE
K90
18
TN
1 2
A0
6
RD
40A
FUSE
23CENTER DISTRIBUTION
POWER
ENGINE
STARTER
MOTOR
RELAY
3C7
BR12 T40
8587
3086
A0
2
RD 4
C6
3C2
JUNCTION
BLOCK
C2
10FUSE
10
10A
ST A41
YL/RD20 F45
1
2
M
1 PULL-IN
2 HOLD-IN T141
20
YL/RD
6E95
B107
3
MODULE CONTROL
POWERTRAIN
K90
20
TN
TO
ES01
Z0
10
BK
ENGINE
STARTER
MOTOR
RELAY
CONTROLFUSED
B(+)
SWITCH INTERLOCK
CLUTCH
BATTERY
(8W-30-32) (8W-10-16)(8W-10-8) (8W-12-2)
(8W-12-16)(8W-10-16)
(8W-30-28)
(8W-15-3)(8W-20-3)
NS/GS8W-21 STARTING SYSTEM
DIESEL8W - 21 - 3
GS002103J988W-3
Page 664 of 1938

Page 665 of 1938

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay................8W-30-5, 37
A/C Heater Control....................8W-30-5, 32, 37
A/C Pressure Transducer.............8W-30-10, 16, 24, 38
Accelerator Pedal Position Sensor...............8W-30-38
Airbag Control Module....................8W-30-4, 31
All Wheel Drive Solenoid....................8W-30-20
Automatic Shut Down Relay . . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
AW4B13...............................8W-30-6
AW4B13..............................8W-30-20
AWS1................................8W-30-20
AWS2................................8W-30-20
Back-Up Switch........................8W-30-6, 20
Battery..........................8W-30-2, 3, 29, 32
Body Control Module.............8W-30-4, 6, 20, 31, 36, 39
BS01................................8W-30-39
BS02...............................8W-30-6, 20
BS05...............................8W-30-4, 31
BS06...............................8W-30-4, 31
BS30................................8W-30-36
BS31..............................8W-30-28, 35
BS32................................8W-30-33
BS33................................8W-30-28
BS34..........................8W-30-33, 34, 36, 38
BS40................................8W-30-35
BS41................................8W-30-35
Camshaft Position Sensor..............8W-30-8, 14, 22, 24
Clockspring...........................8W-30-5, 39
Clutch Switch...........................8W-30-39
Compass/Mini-Trip Computer.................8W-30-31
Control Sleeve Sensor......................8W-30-34
Controller Anti-Lock Brake.................8W-30-4, 31
Crank Case Heater........................8W-30-29
Crankshaft Position Sensor...............8W-30-8, 14, 22
Data Link Connector.................8W-30-3, 4, 30, 31
Diesel Power Relay.................8W-30-28, 29, 32, 33
Downstream Heated Oxygen Sensor............8W-30-7, 21
EGR Solenoid.......................8W-30-18, 20, 29
Engine Coolant Temperature Sensor......8W-30-10, 16, 24, 36
Engine Speed Sensor.......................8W-30-35
Engine Starter Motor Relay...............8W-30-6, 20, 28
ES01................................8W-30-29
ES02.............8W-30-8, 10, 11, 14, 16, 17, 22, 24, 25, 29
ES03.....................8W-30-10, 11, 16, 17, 24, 25
ES05...................8W-30-14, 19, 22, 25, 33, 34, 36
ES06..........................8W-30-28, 29, 32, 33
ES07..........................8W-30-2, 18, 20, 26
ES08............................8W-30-17, 19, 25
ES09................................8W-30-37
ES11................................8W-30-2, 3
ES12.................8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
ES13.................................8W-30-4
ES14.................................8W-30-4
ES17........................8W-30-8, 11, 14, 17, 22
ES18...............................8W-30-7, 21
ES21..................8W-30-7, 8, 10, 11, 14, 16, 17, 24
ES24.................................8W-30-3
ES26................................8W-30-32
ES28................................8W-30-32
ES29................................8W-30-32
ES30................................8W-30-35
ES31................................8W-30-35
ES37................................8W-30-32
ES40................................8W-30-29
ES99.................................8W-30-9
Evap Leak Detection Pump................8W-30-18, 26
Evap/Purge Solenoid..................8W-30-12, 18, 26
Flexible Fuel Sensor.......................8W-30-22
FS01..............................8W-30-16, 23
FS02............................8W-30-16, 22, 24
FS03.................................8W-30-15
Fuel Heater............................8W-30-29
Fuel Heater Relay........................8W-30-29
Fuel Injector No. 1....................8W-30-9, 15, 23
Fuel Injector No. 2....................8W-30-9, 15, 23
Fuel Injector No. 3....................8W-30-9, 15, 23
Fuel Injector No. 4....................8W-30-9, 15, 23
Fuel Injector No. 5........................8W-30-23Component Page
Fuel Injector No. 6........................8W-30-23
Fuel Pump Module......................8W-30-33, 34
Fuel Pump Relay.......................8W-30-6, 20
Fuel Quantity Actuator.....................8W-30-33
Fuel Shutdown Solenoid.....................8W-30-33
Fuel Tank Module.......................8W-30-6, 20
Fuel Temperature Sensor....................8W-30-33
Fuel Timing Solenoid......................8W-30-33
Fuse 6 (JB).............................8W-30-32
Fuse 13 (PDC)...........................8W-30-39
Fuse 16 (PDC).....................8W-30-2, 6, 20, 29
Fuse 17 (PDC) . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23, 28, 29, 32, 33
Fuse 28 (PDC).........................8W-30-3, 30
Fusible Link A0..........................8W-30-32
G100.............................8W-30-2, 3, 29
G101...............................8W-30-7, 21
G103.............................8W-30-2, 3, 29
G200.............................8W-30-3, 5, 30
G300.................8W-30-7, 13, 19, 21, 27, 28, 35, 39
G301..............................8W-30-30, 35
G302...............................8W-30-6, 20
Generator.......................8W-30-2, 13, 19, 27
Glow Plug Lamp.........................8W-30-32
Glow Plug No. 1..........................8W-30-32
Glow Plug No. 2..........................8W-30-32
Glow Plug No. 3..........................8W-30-32
Glow Plug No. 4..........................8W-30-32
Glow Plug Relay.........................8W-30-32
Idle Air Control Motor.................8W-30-12, 18, 26
Ignition Coil Pack.....................8W-30-8, 14, 22
Instrument Cluster......................8W-30-4, 31
Intake Air Temperature Sensor................8W-30-17
Intake Air Temperature/Manifold Absolute
Pressure Sensor.......................8W-30-10
Junction Block............8W-30-2, 3, 6, 13, 18, 19, 20, 26,
27, 28, 29, 30, 32, 36
Knock Sensor.......................8W-30-10, 16, 24
Left Front Park/Turn Signal Lamp..............8W-30-39
Left Headlamp Leveling Motor.................8W-30-39
Left Speed Control Switch..................8W-30-5, 39
Manifold Absolute Pressure Sensor............8W-30-16, 24
Memory Seat/Mirror Module................8W-30-3, 30
Message Center...................8W-30-13, 19, 27, 32
Needle Movement Sensor....................8W-30-35
Overhead Console.......................8W-30-4, 31
Power Distribution Center .8W-30-2, 3, 5, 6, 7, 8, 9, 14, 15, 18, 20,
21, 22, 23, 26, 28, 29, 30, 32, 33, 36, 37, 39
Powertrain Control Module...................8W-30-10
Powertrain Control Module...................8W-30-11
Powertrain Control Module...................8W-30-12
Powertrain Control Module...................8W-30-13
Powertrain Control Module...................8W-30-8
Powertrain Control Module...................8W-30-9
Powertrain Control Module .8W-30-2, 3, 4, 5, 6, 7, 8, 9, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26,
27, 28, 29, 30, 32, 33, 34, 35, 36, 37, 38, 39
PS01...............................8W-30-4, 31
PS02...............................8W-30-4, 31
PTC 1 (JB)..............8W-30-2, 6, 18, 20, 26, 28, 29, 36
Radiator Fan Relay........................8W-30-5
Radiator Fan Relay No. 1....................8W-30-37
Radiator Fan Relay No. 2....................8W-30-37
Radiator Fan Relay No. 3....................8W-30-37
Radio.............................8W-30-3, 4, 30
Right Speed Control Switch.................8W-30-5, 39
Sentry Key Immobilizer Module.................8W-30-4
Service Engine Soon Lamp..............8W-30-13, 19, 27
Stop Lamp Switch.................8W-30-13, 19, 27, 39
Throttle Position Sensor................8W-30-11, 17, 25
Transmission Control Module.......8W-30-3, 4, 17, 19, 25, 27
Transmission Range Sensor..........8W-30-6, 19, 20, 27, 34
Turbo Boost Pressure Sensor..................8W-30-34
Upstream Heated Oxygen Sensor.............8W-30-7, 21
Vacuum Solenoid.........................8W-30-27
Vehicle Speed Control Servo..............8W-30-13, 19, 27
Vehicle Speed Sensor..................8W-30-11, 17, 36
Vent Solenoid...........................8W-30-27
NS/GS8W - 30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 666 of 1938

POWERTRAIN
CONTROL
MODULE
10
Z12
18
18 Z12 50
GROUND46
B (+) FUSED
C2
C2 C1
9A
PTC
1
C120
WT/BK18 F87
GROUND
8587
3086
K51
18
DB/YL
67C2 C16
DG/OR18 A142
CONTROLRELAYDOWNSHUT AUTOMATIC AUTOMATIC
SHUT
DOWN
RELAY
OUTPUT
SWITCH IGNITIONFUSED
BK/TN BK/TNA14
18
RD/WT
ST-RUN A21
ES12
ES11
BK10Z0
BATTERY JUNCTION
BLOCK
30C1
F87
18
WT/BK
17FUSE
20A
POWER
DISTRIBUTION
CENTER
BATT A0
8C65C6
A142
18
DG/OR
C69
20A
FUSE
16
6C2
6C6
ES07
F87
18
WT/BK
AUTOMATIC
SHUT
DOWN
RELAY
Z0
6
BK
G103 G100
BK8 Z0
OUTPUT
(ST-RUN)
2
GENERATOR
GENERATOR
FIELD
DRIVER
C18K20
18
DG
(8W-12-13)(8W-10-16)
(8W-10-23)
(8W-15-2)(8W-20-2) (8W-12-2)
(8W-10-23)(8W-10-9) (8W-10-8)
(8W-10-26)
(8W-12-13)(8W-20-2) (8W-12-13)
8W - 30 - 2 8W-30 FUEL/IGNITION SYSTEM
GASNS/GS
J988W-3GS003002
Page 667 of 1938

POWERTRAIN
CONTROL
MODULE
BK10Z0
BATTERY
28FUSE10A
POWER
DISTRIBUTION
CENTER
5C3
BATT A0
13C1
JUNCTION
BLOCK
17C4
M1
20
PK
PK20 M1
16M1 20 PK
C17
B(+) FUSED
RADIO
FUSED
B(+)
16C1
MODULE MIRROR
SEAT/
MEMORY
6
75C2
RECEIVESCI 3
D20
18
LG
LG20 D20 D20
20
LG
PK20 D21
B23 P18
E36
B33
4
SCI
C265
7
D21
20
PK
D21
18
PK
7
PK18 D21D21
18
PK
TRANSMITSCI
TRANSMIT
TRANSMISSION
CONTROL
MODULE ES24
B70
E43 P34
B23
BK/WT20 Z11
9 5
4
Z2
20
BK/LG
G200
1
Z11
20
BK/WT
Z11
18
BK/WT
ES11
CONNECTOR LINK
DATA
M1 20 PK
MODULE
17
B17 16
B1624
A24
Z0
6
BK
G103 G100
BK8 Z0
EATX MTX
(8W-20-2) (8W-10-11)(8W-10-9) (8W-10-8)
(8W-12-2)
(8W-47-2) (8W-63-4)
(8W-31-8) (8W-15-4)
(8W-15-2) (8W-12-20)
NS/GS8W-30 FUEL/IGNITION SYSTEM
GAS8W - 30 - 3
GS003003J988W-3
Page 668 of 1938

113
(+) BUS CCD CCD
BUS
(-)
D2
20
WT/BK
34C2 C23
VT/BR20 D1
(+) BUS CCD CCD
BUS
(-)
(+) BUS CCD CCD
BUS
(-)
19 20
(+) BUS CCD CCD
BUS
(-)
2C3 C31
6 1
(-) BUS CCD CCD
BUS
(+)
(+) BUS CCD CCD
BUS
(-)
434
60
59C2 C2
(-) BUS CCD CCD
BUS
(+)
14
RADIO
46
RECEIVESCI
(-) BUS CCD CCD
BUS
(+)
CLUSTER INSTRUMENT
WT/BK20 D2
VT/BR20 D1 910
D1
20
VT/BR D2
20
WT/BK
BRAKE ANTI-LOCK
CONTROLLERAIRBAG
CONTROL
MODULE
MODULE CONTROL
BODY
4C2 C23
D1
18
VT/BR WT/BK18 D2VT/BR20 D1 D2
20
WT/BK D2
20
WT/BKD1
20
VT/BR
PS02
PS01
12P18
B2313
WT/BK18 D2 D1
18
VT/BR
D2
18
WT/BK
VT/BR18D1 WT/BK20 D2
D1
20
VT/BR
BS05
BS06
MODULE CONTROL
TRANSMISSION
56B75
C20
D2
18
WT/BK
VT/BR18D1
CONSOLE OVERHEADPK/LB18 D6
WT/BK18 D2 D1
18
VT/BR
POWERTRAIN
CONTROL
MODULE
7B33
E3626
D6
20
PK/LBD2
18
WT/BK VT/BR18D1
14
D6
20
PK/LB
B14 B13 B12PAIR TWISTED
PAIR TWISTED
PAIR TWISTED
LINK DATA
CONNECTOR
PAIR TWISTED
PAIR TWISTEDPAIR TWISTED
EATX MTX MTXEATX
D2
18
WT/BKD2
18
WT/BK
D1
18
VT/BR
D1
18
VT/BR
ES13
ES14
D1
20
VT/BR20 D2
5 6
TWISTED
PAIR
WT/BK
-EXPORT) (BUILT-UP
MODULE
IMMOBILIZER
KEY
SENTRY
BUS CCD
(-) (+) BUS CCD
(8W-47-2) (8W-40-2)
(8W-35-3)(8W-43-3)
(8W-45-3)
(8W-49-2)
(8W-31-8)(8W-39-5)
8W - 30 - 4 8W-30 FUEL/IGNITION SYSTEM
GASNS/GS
J988W-3GS003004
Page 669 of 1938

C264
POWERTRAIN
CONTROL
MODULE
CONTROLRELAY CLUTCH COMPRESSORA/C C13
18
DB/OR
LG/DB14 K173
RADIATOR
FAN
RELAY
73C2
CONTROL
ST-RUN F87
POWER
DISTRIBUTION
CENTER
86
85
A/C
COMPRESSOR
CLUTCH
RELAY
7C6
2
RADIATOR
FAN
RELAY
3
SIGNAL
C138
SWITCHA/C C103
20
DG/LB
A/C
SWITCH
SIGNAL
C1
B23
P18
E43 B70
1
DG/LB20 C103
C103
18
DG/LB
34
CLOCKSPRING
18
8B70
E43 P34
B23
RD/LG20 V37
SPEED
CONTROL
SWITCH
41C2
SIGNALV37
20
RD/LG
V37
RD/LGZ2
20
BK/LG
G200
3
36
B36
21
A21
A/C
HEATER
CONTROL
V37
20
WT
Z2
20
BK V37
22
WT
BK22 Z2
1 RESUME/ACCEL
3 COAST 2 CANCEL
3
SWITCH
CONTROL
SPEED
RIGHT
2 1
12
2 ON/OFF LEFT
SPEED
CONTROL
SWITCH
1 SET
WT20 V37
C2 C2
CONTROLRELAYFAN RADIATOR (8W-10-26)
(8W-10-10)
(8W-42-7)
(8W-42-8)
(8W-15-4) (8W-42-3)
NS/GS8W-30 FUEL/IGNITION SYSTEM
GAS8W - 30 - 5
GS003005J988W-3
Page 670 of 1938

POWERTRAIN
CONTROL
MODULE
9A
PTC
1
8587
3086
K31
18
BR
74C2
DG/WT16 A141
CONTROLRELAYPUMPFUEL
ST-RUN A21
JUNCTION
BLOCK
30C1
F87
18
WT/BK
16FUSE
20A
POWER
DISTRIBUTION
CENTER
BATT A0
3C67C2
6C2
1 4
3G4
18
DB
5
G302
GROUND OUTPUTRELAYPUMPFUEL FUEL
LEVEL
SENSOR
SIGNAL
MODULE TANK
FUEL C1
46
FUEL
LEVEL
SENSOR
SIGNAL
C64
C131
TN18 K90
CONTROLRELAY MOTOR STARTERENGINE 86
85
ENGINE
STARTER
MOTOR
RELAY
ST T141
FUEL
PUMP
RELAY
1AW4
B13
Z1
14
BK
Z1
16
BK
MODULE CONTROL
BODY
3B13
AW4
G4
18
DB
B13
AW4
2
BACK-UP
LAMP
FEEDL1
20
VT/BK
2B13
AW4
L1
20
VT/BK
BS02
EATX
VT/BK18L1
B33 E3610
6
TRANSMISSION
RANGE
SENSOR
10E36
B33
2
SWITCH BACK-UP
L1
18
VT/BK
4
BACK-
UP
LAMP
FEED
BACK-
UP
LAMP
FEED
MTX
L1
20
VT/BKL1
20
VT/BK
ST F45
C23
T141
20
YL/BKF45
20
YL/BK
MTX EATX(8W-12-13)(8W-10-16)
(8W-12-2)
(8W-10-26)(8W-10-8) (8W-10-8)
(8W-15-13) (8W-21-2)
(8W-45-7)
(8W-70-2) (8W-31-3)
(8W-51-5) (8W-12-16)
(8W-12-16)
(8W-12-13)
8W - 30 - 6 8W-30 FUEL/IGNITION SYSTEM
2.0L/2.4LNS/GS
J988W-3GS003006