radio CHRYSLER VOYAGER 1996 Repair Manual

LAMP KEY-IN HALO
WHITE
1 2
1
M11 20PK/LB Z1 20BK
2 CAV COURTESY LAMP SWITCH OUTPUT GROUND CIRCUIT
FUNCTION
(PREMIUM)SPEAKER LEFT DOOR
LEFT INSTRUMENT PANEL SPEAKER (-)
X55 20BR/RD LEFT FRONT SPEAKER (-)RADIO CHOKE OUTPUT X13 16RD/DG
6
5
3 6
4
1 BLACK
X156 20VT/WT* X53 20DG X15 16BK/DG X154 20WT/VT*
4 3 2 1 CAV
LEFT FRONT SPEAKER (+) AMPLIFIED SPEAKER GROUND LEFT INSTRUMENT PANEL SPEAKER (+)FUNCTION CIRCUIT
RELAY LEFT COMBINATION
4
2
3 5 1BLACK
GROUND
3 2
L615 18OR L50 18WT/TN
L50 18WT/TN Z1 18BK Z1 18BK
L63 18DG/RD
5 4 1 CAV LEFT COMBINATION RELAY OUTPUT
STOP LAMP SWITCH OUTPUT
STOP LAMP SWITCH OUTPUT LEFT TURN SIGNAL
- CIRCUIT
- FUNCTION
(2.0L/2.4L/3.8L) KNOCK SENSOR
21
GRAY
K4 18BK/LB K42 18DB/LG
2 1 CAV SENSOR GROUND KNOCK SENSOR SIGNAL CIRCUIT
FUNCTION
SWITCHKEY-IN
1 2GREEN
Z1 20BK G26 20LB
2 1 CAV GROUND KEY-IN IGNITION SWITCH SENSE CIRCUIT
FUNCTION
(TRAILER TOW)
X153 20WT/BR** LEFT INSTRUMENT PANEL SPEAKER (+)
X155 20BR/WT**
LEFT INSTRUMENT PANEL SPEAKER (-)
** LHD* RHD
8W - 80 - 48 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8048

PILLAR SPEAKERLEFT REAR
BLACK
2 1
X151 20BR/YL X157 20BR/LB
2 1 CAV LEFT REAR PILLAR (+)
LEFT REAR PILLAR (-) CIRCUIT
FUNCTION
(PREMIUM)
(LHD) VENT MOTORLEFT REAR
31 NATURAL
Q23 18RD/WT Q13 18DB
3 2 1 CAV LEFT REAR VENT MOTOR (OPEN)
LEFT REAR VENT MOTOR (CLOSE) CIRCUIT
FUNCTION
SPEAKER LEFT REAR
6 3
6 5 4 1 BLACK
3 2
X57 20BR/LB X13 16RD/DG*
X157 20BR/LB* X51 20BR/YL X15 16BK/DG*
X151 20BR/YL*
4 1 CAV LEFT REAR SPEAKER (-)
RADIO CHOKE OUTPUT
LEFT REAR SPEAKER (-) LEFT REAR SPEAKER (+) AMPLIFIER SPEAKER GROUND
LEFT REAR SPEAKER (+) CIRCUIT
FUNCTION
CONTACTS SLIDING DOORLEFT REAR
31 BLACK
F136 20VT/WT F133 20BR/YL
3 2 1 CAV FUSED DOOR UNLOCK RELAY OUTPUT FUSED DOOR LOCK RELAY OUTPUT
- CIRCUIT
- FUNCTION
READING LAMPLEFT REAR
31 GRAY
F41 20PK/VT M20 20BR
M113 20LB/PK
3 2 1 CAV FUSED B (+)
COURTESY LAMP GROUND
COURTESY LAMP RELAY OUTPUT CIRCUIT
FUNCTION
* PREMIUM --
8W - 80 - 52 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8052

HIGH SPEED RADIATOR FAN RELAY CONTROL C27 12DB/PK
5
NATURAL
1 3
64
7 92
5
8
FAN RELAY
NO. 1
(DIESEL) RADIATOR
GROUND CIRCUIT FUNCTION
CAV
Z1 12BK
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C137 20YL
C116 12LG/WTHIGH SPEED RADIATOR FAN RELAY CONTROL
RADIO - C1
GRAY
713 2
M1 20PK X12 18RD/WT E2 20OR
E17 20YL/BK X56 20DB/RD* X56 20DB/RD
X55 20BR/RD* X55 20BR/RD
7 6
5 4 1 CAV FUSED B(+)
FUSED IGNITION (RUN-ACC) PANEL LAMPS FEED
STEP DIMMER SWITCH SENSE RIGHT DOOR SPEAKER (-) RIGHT DOOR SPEAKER (-)
LEFT DOOR SPEAKER (-) LEFT DOOR SPEAKER (-) - CIRCUIT
- FUNCTION
1 3
64
7 92
5
8
FAN RELAY
NO. 3
(DIESEL) RADIATOR
RADIATOR FAN RELAY CONTROL CIRCUIT FUNCTION
CAV
C27 12DB/PK
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C137 20YL
A17 12RD/BK FUSED B(+)HIGH SPEED RADIATOR FAN RELAY CONTROL NATURAL
1 3
64
7 92
5
8
FAN RELAY
NO. 2
(DIESEL) RADIATOR
RADIATOR FAN RELAY OUTPUT CIRCUIT FUNCTION
CAV
C25 12YL
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C24 20DB/PK
A16 12GY FUSED B(+)LOW SPEED RADIATOR FAN RELAY CONTROL
* PREMIUM HIGH SPEED RELAY OUTPUT
8W - 80 - 74 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8074

FUNCTIONCIRCUIT
LEFT REAR SPEAKER (+)
RIGHT REAR SPEAKER (+)
LEFT DOOR SPEAKER (+)
LEFT DOOR SPEAKER (+)
RIGHT DOOR SPEAKER (+)
RIGHT DOOR SPEAKER (+)
LEFT REAR SPEAKER (-)
RIGHT REAR SPEAKER (-)CAV
1
2
3
4
5
6
7X51 20BR/YL
X52 20DB/WT
X53 20DG
X53 20DG*
X54 20VT
X54 20VT*
X57 20BR/LB
X58 20DB/OR
7
BLACK
1X60 20RD/DG RADIO 12 VOLT OUTPUT
(EXCEPT BUILT-UP-EXPORT)RADIO - C3
12BLACKD2 20WT/BK D1 20VT/BR
2 1 CAV CCD BUS(-)
CCD BUS(+) CIRCUIT
FUNCTION
RADIO - C2
RADIO CHOKE
12LT.GRAY
X13 16RD/DG X1 16DG/RD
2 1 CAV RADIO CHOKE OUTPUT NAME BRAND SPEAKER RELAY OUTPUT CIRCUIT
FUNCTION
DUAL ZONE A/C ACTUATOR
REAR A/C-HEATER UNIT
CIRCUIT
-
-
-
-FUNCTION
-
-
-
- A/C MODE DOOR DRIVER (A)
REAR BLOWER RELAY OUTPUT
REAR BLOWER MEDIUM SPEED
REAR BLOWER MEDIUM SPEED
REAR BLOWER HIGH SPEEDCAV
1
2
3
4
5
6
7
8
9
10C34 20DB/WT
C61 20DB
C40 12BR/WT
C65 14BK/OR
C60 16BK/LB
C70 12DG
LT. GREEN
5
101
6
* PREMIUM
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 75
NSGS8075J988W-3

RELAY RIGHT COMBINATION- -
BLACK4
2
3 5
RIGHT TURN SIGNAL
1
L605 18DG L50 18WT/TN Z1 18BK L62 18BR/RD
L62 18BR/RD
5 4 3 2 CAV RIGHT TURN SIGNAL STOP LAMP SWITCH OUTPUT GROUND CIRCUIT
FUNCTION
(EXCEPT BUILT-UP-EXPORT)FOG LAMPRIGHT
FOG LAMP RELAY OUTPUT L39 18LB**
GRAY*
1 PURPLE**
2
Z39 20BK L39 18VT/RD*
2 1 CAV FOG LAMP SWITCHED GROUND FOG LAMP RELAY OUTPUT CIRCUIT
FUNCTION BLACK
FOG LAMP SWITCHED GROUND Z39 20BK
2
1F39 18PK/LG CAV FUNCTION CIRCUIT
FUSED PARK LAMP RELAY OUTPUT
RIGHT
FOG LAMP
(BUILT-UP-EXPORT)
1 2
(PREMIUM)SPEAKER RIGHT DOOR
X56 20DB/RD RIGHT FRONT SPEAKER (-)RADIO CHOKE OUTPUT X13 16RD/DG
65
3 6
4
1 BLACK
X155 20BR/WT X54 20VT X15 16BK/DG X153 20WT/BR
4 3 2 1 CAV RIGHT FRONT I/P SPEAKER (-) RIGHT FRONT SPEAKER (+) AMPLIFIED SPEAKER GROUND RIGHT I/P SPEAKER (+)FUNCTION CIRCUIT
PANEL SPEAKERRIGHT FRONT3
4X153 20WT/BR-
RIGHT FRONT I/P SPEAKER (+)-
BLACK
4
1
- X155 20BR/WT
2 1 CAV - RIGHT FRONT I/P SPEAKER (-) CIRCUIT
FUNCTION
(TRAILER TOW)
(PREMIUM)
RHD
LHD
DIESEL
* DODGE/PLYMOUTH
** CHRYSLER X154 20WT/VT RIGHT FRONT I/P SPEAKER (+)
X156 20VT/WT
RIGHT FRONT I/P SPEAKER (-)
GRAY
X156 20VT/WT RIGHT FRONT I/P SPEAKER (-)
X154 20WT/VT RIGHT I/P SPEAKER (+)
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8078

SPEAKER RIGHT REAR
RADIO CHOKE OUTPUT X13 16RD/DG*RIGHT REAR SPEAKER (-) X152 20DB/WT*
6 5 6 3
4 1 BLACK
3 2
X158 20DB/OR* X52 20DB/WT
X58 20DB/OR X15 16BK/DG*
4 1 CAV RIGHT REAR SPEAKER (+) RIGHT REAR SPEAKER (+)
RIGHT REAR SPEAKER (-) AMPLIFIED SPEAKER GROUNDFUNCTION CIRCUIT
(RHD) VENT MOTORRIGHT REAR
1
3NATURALQ13 18DB Q23 18RD/WT
3 2
1 CAV RIGHT REAR VENT MOTOR (CLOSE) RIGHT REAR VENT MOTOR (OPEN)
- FUNCTION
- CIRCUIT
(LHD) VENT MOTORRIGHT REAR
1
3NATURALQ14 18GY Q24 18DG
3 2
1 CAV RIGHT REAR VENT MOTOR (CLOSE) RIGHT REAR VENT MOTOR (OPEN)
- FUNCTION
- CIRCUIT
21
RIGHT TURN SIGNAL CIRCUIT FUNCTION
CAV
L62 18BR/RD
1
2Z1 18BK GROUND
GRAY
SENSOR WHEEL SPEEDRIGHT REAR
GRAY
2
B2 18YL B1 18YL/DB
2 1 CAV RIGHT REAR WHEEL SPEED SENSOR (+)
RIGHT REAR WHEEL SPEED SENSOR (-) FUNCTION CIRCUIT
1
CONTACTS SLIDING DOORRIGHT REAR
31 BLACK
F136 20VT/YL F133 20BR/YL
3 2
1 CAV UNLOCK RELAY OUTPUT LOCK RELAY OUTPUT
- FUNCTION
- CIRCUIT
RIGHT REPEATER
LAMP
(BUILT-UP-EXPORT)
* PREMIUM
8W - 80 - 82 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8082

Component/
GroundColor Location Fig.
Message Center BL Rear of
Message
Center11
Mode Door
ActuatorBK LT Side of
HVAC15
Multi Function
SwitchBK Rear of Switch 11
Name Brand
Speaker RelayLT/GY LT of Steering
Column11
Needle
Movement
SensorBK Back of
Generator8
Output Shaft
Speed SensorGY Front of
Transmission7, 9
Overhead
ConsoleRD Front of
Console15
P18 GY RT of Steering
Column12
P25 BK RT of I.P
Center Stack10
P30 BK RT Side of
HVAC10
P34 GY RT of Steering
Column12
P50 NAT Right Side of
HVAC Unit
Taped to
Harness10
Park Brake
SwitchBK Top of Park
Brake13
Park/Neutral
Positon SwitchBK Front of
TransmissionN/S
Passenger
AirbagYL Rear of Airbag 11
PDC C1 NAT Bottom of PDC 2
PDC C2 OR Bottom of PDC 2
PDC C3 DK/
GNBottom of PDC 2
PDC C4 BK Bottom of PDC 2
PDC C5 LT/GY Bottom of PDC 2
PDC C6 LT/GN Bottom of PDC 3
PDC C7 LT/GY Bottom of PDC 3
PDC C8 BL Bottom of PDC 3
Power Folding
Mirror SwitchBK At Switch N/SComponent/
GroundColor Location Fig.
Power Mirror
SwitchBK Rear of Switch 11
Power Steering
Pressure SwitchBK RT Side of
Engine
CompartmentN/S
Powertrain
Control Module
C1BK LT Fender Side
Shield3
Powertrain
Control Module
C2BK LT Fender Side
Shield3
Radiator Fan
No.1BK At Motor N/S
Radiator Fan
No.2BK At Motor N/S
Radiator Fan
Solid State
RelayBK LT Front Frame
Rail3
Radio C1 GY Rear of Radio 11
Radio C2 BK Rear of Radio 11
Radio C3 BK Rear of Radio 11
Radio Choke LT/GY Rear of Radio N/S
Rear A/C-
Heater UnitLT/GN RT Quarter
Panel22
Rear Blower
Front Control
SwitchBK Rear of Switch 11
Rear Blower
Rear Control
SwitchBK At Switch N/S
Rear Cigar
Lighter/Power
OutletBK LT Quarter
Panel21
Rear Dome
LampBK At Lamp N/S
Rear Washer
MotorBK Bottom of
Reservior4
Rear Window
DefoggerBK On Liftgate 21
Rear Wiper
MotorBK At Motor 21
Recirculation
Door ActuatorNAT RT Side of
HVAC15
Remote Keyless
Entry ModuleRD Top Left of I.P. 11
RF3 BK At Radiator Fan N/S
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 5
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Powertrain
Control Module
C1BK LT Fender Side
Shield3
Powertrain
Control Module
C2BK LT Fender Side
Shield3
Radiator Fan
No.1BK At Motor N/S
Radiator Fan
No.2BK At Motor N/S
Radiator Fan
RelayBK LT Front Frame
Rail3
Radio C1 GY Rear of Radio 11
Radio C2 BK Rear of Radio 11
Radio C3 BK Rear of Radio 11
Radio Choke LT/GY Rear of Radio N/S
Rear A/C-
Heater UnitLT/GN RT Quarter
Panel22
Rear Blower
Front Control
SwitchBK Rear of Switch 11
Rear Blower
Rear Control
SwitchBK At Switch N/S
Rear Cigar
Lighter/Power
OutletBK LT Quarter
Panel21
Rear Dome
LampBK At Lamp N/S
Rear Washer
MotorBK Bottom of
Reservior4
Rear Window
DefoggerBK On Liftgate 23
Rear Wiper
MotorBK At Motor 23
Recirculation
Door ActuatorNAT RT Side of
HVAC15
Remote Keyless
Entry ModuleRD Top RT of I.P. 11
Right
Combination
RelayBK LT Quarter
PanelN/S
Right Door
Arm/Disarm
SwitchBK At Switch 19
Right Door
Courtesy LampBK At Lamp 19Component/
GroundColor Location Fig.
Right Door
SpeakerBK At Speaker 19
RF3 BK At Radiator Fan
ModuleN/S
Right Fog Lamp GY At Lamp 4
Right Front
Door Ajar
SwitchBK RT B-Pillar 12
Right Front
Door Lock
MotorBK At Motor 19
Right Front
Panel SpeakerBK At Speaker 11
Right Front
Park/Turn
Signal LampBK At Lamp 4
Right Front
Wheel Speed
SensorBK Right Fender
Side Shield4
Right Front
Window MotorRD At Motor 19
Right Headlamp BK At Lamp 4
Right Headlamp
Leveling MotorBK At Motor N/S
Right Liftgate
Flood LampBK At Lamp 23
Right Mid
Reading LampGY At Lamp 17
Right Power
Door Lock
SwitchBK At Switch 19
Right Power
Mirror C1RD At Mirror 11
Right Power
Mirror C2BL At Mirror 11
Right Power
Window SwitchBK At Switch 19
Right Rear
Lamp AssemblyBK At Lamp 22
Right Rear Door
Ajar SwitchBK RT C-Pillar N/S
Right Rear Pillar
SpeakerBK At Speaker 22
Right Rear
Reading LampGY At Lamp 17
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 35
DESCRIPTION AND OPERATION (Continued)

INSTALLATION
(1) Position check strap on door through speaker
hole.
(2) Install nuts to attach check strap to door end
frame.
(3) Install bolts to attach check strap to A-pillar.
(4) Install door speaker, if equipped.
(5) Install front door trim panel.
FRONT DOOR FRAME CLOSEOUT MOLDINGS
REMOVAL ± A-PILLAR, HEADER, OR B-PILLAR
(1) Roll door glass down.
(2) Using a hook tool, pull front door frame close-
out molding from window frame channel (Fig. 13).
(3) Remove closeout molding from vehicle.
INSTALLATION ± A-PILLAR, HEADER, OR
B-PILLAR
(1) Position closeout molding in window frame.
(2) Insert closeout molding into window frame
channel starting at the corners and working inward.
(3) Verify door glass operation.
FRONT DOOR GLASS
REMOVAL
(1) Remove door trim panel and water shield.
(2) Remove inner belt molding.
(3) Remove outer belt molding.
(4) Remove radio speaker, if equipped.
(5) Position glass to gain access to front and rear
regulator lift plates through front and rear access
holes in door panel.
(6) Remove clips holding door glass to regulator
lift plates (Fig. 14).
(7) Remove glass from regulator lift plates.
(8) Disengage glass from glass run weather-strip.
(9) Insert front of glass between glass run channel
and outer door panel.
(10) Lift glass upward and out of exterior side of
the opening at top of door (Fig. 15).
(11) Remove glass from vehicle.
INSTALLATION
(1) Install clips that hold door glass to regulator
lift plates (Fig. 14).
(2) Place glass in window opening with front
inserted between run channel and outer door panel
(Fig. 15).
Fig. 12 Front Door Check Strap
Fig. 13 Front Door Frame Closeout Moldings
Fig. 14 Front Door Glass Clips
NSBODY 23 - 29
REMOVAL AND INSTALLATION (Continued)

(3) Lower glass downward into door.
(4) Insert ends of glass into glass run weather-
strip channels at front and rear of door.
(5) Place glass in position on regulator lift plates.
(6) Snap glass mounting studs into clips on regu-
lator lift plates.
(7) Install radio speaker, if equipped.
(8) Install outer belt molding.
(9) Install inner belt molding.
(10) Verify door glass operation and fit.
(11) Install water shield and door trim panel.
FRONT DOOR GLASS RUN WEATHER-STRIP
REMOVAL
(1) Remove door frame closeout moldings.
(2) Pull weather-strip from glass run channel at
rear of door frame, working from the bottom to the
top.
(3) Disengage clip holding weather-strip to door
frame.
(4) Pull weather-strip from lip along top of door
frame (Fig. 16).
(5) Remove door trim panel.
(6) Remove door speaker, if equipped.(7) Remove watershed as necessary to gain access
to screw holding front lower corner of glass run
weather-strip to inner door panel.
(8) Remove screw holding glass run weather-strip
to inner door panel.
(9) Remove inner belt weather-strip.
(10) Pull weather-strip from front glass run chan-
nel.
(11) Remove glass run weather-strip from vehicle.
INSTALLATION
(1) Position glass run weather-strip on vehicle.
(2) Push weather-strip into front glass run chan-
nel.
(3) Install screw to hold glass run weather-strip to
inner door panel.
(4) Install inner belt weather-strip.
(5) Install watershed.
(6) Push weather-strip groove onto lip along top of
door frame.
(7) Engage clip into slot in door frame.
(8) Push weather-strip into channel at rear of door
frame, working from the top to bottom.
(9) Install door frame closeout moldings.
(10) Install door speaker, if equipped.
(11) Install door trim panel.
FRONT DOOR HINGE
CAUTION: If the hinge pin must be removed from
the hinge, do not reuse the original pin. The struc-
tural integrity of the hinge would be reduced.
Fig. 15 Front Door Glass
Fig. 16 Front Door Glass Run Weather-strip
23 - 30 BODYNS
REMOVAL AND INSTALLATION (Continued)