sensor CHRYSLER VOYAGER 2000 Diagnostic Manual

Symptom:
P-0107 MAP SENSOR VOLTAGE TOO LOW
When Monitored and Set Condition:
P-0107 MAP SENSOR VOLTAGE TOO LOW
When Monitored: With engine rpm above 400 but less than 1500 and the TP Sensor
voltage less than 1.0 volt.
Set Condition: The MAP Sensor Signal voltage is below 1.2 volts at start, or below .02 volt
for 1.76 seconds with engine running.
POSSIBLE CAUSES
MAP SENSOR CONN/WIRING HARNESS INTERMITTENT DEF
MAP SENSOR CONN/WIRING HARNESS OBSERVABLE DEFECT
MAP SENSOR SIGNAL CIRCUIT SHORTED TO GROUND
MANIFOLD ABSOLUTE PRESSURE SENSOR DEFECTIVE
POWERTRAIN CONTROL MODULE DEFECTIVE
MAP SENSOR SIGNAL CIRCUIT OPEN
MAP SENSOR SIGNAL CKT SHORTED TO SENSOR GROUND CKT
TEST ACTION APPLICABILITY
1 Ignition On, Engine Not Running
With the DRB, read the MAP Sensor voltage.
Is the MAP Sensor voltage below 1.2 volts?All
Ye s®Go To 2
No®Go To 6
2 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Ignition on, engine not running.
Note: Check connectors - Clean/repair as necessary.
Use the DRB to read MAP Sensor voltage.
Is the MAP Sensor voltage above 4.0 volts?All
Ye s®Replace the MAP Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
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TEST ACTION APPLICABILITY
3 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Using an Ohmmeter, measure the resistance of the MAP Sensor Signal Circuit to
ground.
Is resistance below 5.0 ohms?All
Ye s®Repair MAP Sensor Signal Circuit shorted to ground.
Perform Powertrain Verification Test VER-5A.
No®Go To 4
4 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Using an Ohmmeter, measure the resistance of the MAP Sensor Signal Circuit to
Sensor Ground at MAP Sensor Connector.
Is resistance below 5.0 ohms?All
Ye s®Repair MAP Sensor Signal Circuit shorted to Sensor Ground
Circuit.
Perform Powertrain Verification Test VER-5A.
No®Go To 5
5 If there are no potential causes remaining, the PCM is assumed to be defective.
View repair options.All
Repair
Replace the Powertrain Control Module.
Perform Powertrain Verification Test VER-5A.
6 Ignition On, Engine Not Running
Wiggle MAP Sensor Connector & Harness.
Monitor the DRB display.
Was there any MAP Sensor voltage change?All
Ye s®Repair the Harness or Connector that caused the voltage change.
Perform Powertrain Verification Test VER-5A.
No®Go To 7
7 Ignition Off
Using the schematic as a guide, inspect the Wiring and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-5A.
No®Test Complete.
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DRIVEABILITY
P-0107 MAP SENSOR VOLTAGE TOO LOW ÐContinued
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Symptom:
P-0108 MAP SENSOR VOLTAGE TOO HIGH
When Monitored and Set Condition:
P-0108 MAP SENSOR VOLTAGE TOO HIGH
When Monitored: With engine rpm above 400 but less than 1500 and closed throttle.
Set Condition: The MAP Sensor Signal voltage is greater than 4.6.
POSSIBLE CAUSES
MAP SENSOR GROUND CIRCUIT OPEN
MAP SENSOR SIGNAL CIRCUIT OPEN
MAP SENSOR DEFECTIVE
MAP SENSOR WIRING HARN AND CONN INTERMITTENT DEF
MAP SENSOR WIRING HARNESS AND CONN OBSERVABLE DEF
PCM DEFECTIVE (MAP SENSOR VOLTAGE TOO HIGH)
TEST ACTION APPLICABILITY
1 Start the engine.
With the DRB, read the MAP Sensor voltage.
Is the MAP Sensor voltage above 4.6 volts?All
Ye s®Go To 2
No®Go To 6
2 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Sensor Signal and Sensor Ground Circuits.
Turn ignition on, use the DRB to read the MAP Sensor voltage.
Is the voltage below 1.0 volt?All
Ye s®Replace the MAP Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
3 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Sensor Signal Circuit and an engine ground.
Ignition On.
Read the MAP Sensor voltage.
Is the MAP Sensor voltage below 1.0 volt?All
Ye s®Repair the open MAP Sensor Ground Circuit.
Perform Powertrain Verification Test VER-5A.
No®Go To 4
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TEST ACTION APPLICABILITY
4 Ignition Off
Disconnect the MAP Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the PCM Connector.
Note: Check connectors - Clean/repair as necessary.
Using an ohmmeter, test the MAP Sensor Signal Circuit for resistance.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the open MAP Sensor Signal Circuit.
Perform Powertrain Verification Test VER-5A.
5 If no potential causes remaining, the PCM is assumed to be defective.
View repair options.All
Repair
Replace the PCM.
Perform Powertrain Verification Test VER-5A.
6 Start the engine.
With the DRB, read the MAP Sensor voltage.
Wiggle MAP Sensor Connector and Harness.
Monitor the MAP Sensor voltage.
Was there any MAP Sensor voltage change when wiggled?All
Ye s®Repair the Harness or Connector that caused the voltage change.
Perform Powertrain Verification Test VER-5A.
No®Go To 7
7 Using the schematic as a guide inspect the Harness and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-5A.
No®Test Complete.
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DRIVEABILITY
P-0108 MAP SENSOR VOLTAGE TOO HIGH ÐContinued
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Symptom:
P-0112 INTAKE AIR TEMP SENSOR VOLTAGE LOW
When Monitored and Set Condition:
P-0112 INTAKE AIR TEMP SENSOR VOLTAGE LOW
When Monitored: With the ignition on and the engine running.
Set Condition: The intake air sensor circuit voltage at PCM cavity 37 goes below .51 volt.
POSSIBLE CAUSES
IAT SEN WIRING HARNESS INTERMITTENT DEFECT
IAT SEN WRING HARNESS OBSERVABLE DEFECT
SENSOR SIGNAL CIRCUIT SHORT TO GROUND
SENSOR SIGNAL CIRCUIT SHORT TO SENSOR GND CIRCUIT
IAT SENSOR VOLTAGE GREATER THAN 4.0 VOLTS
PCM DEFECTIVE (IAT SENSOR)
TEST ACTION APPLICABILITY
1 Ignition On, Engine Not Running
With the DRB, read the IAT Sensor voltage.
Is the IAT Sensor voltage below 0.5 volt?All
Ye s®Go To 2
No®Go To 6
2 Ignition Off
Disconnect the IAT Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Ignition On, Engine Not Running
With the DRB, read the IAT Sensor voltage.
Is the IAT Sensor voltage above 4.0 volts?All
Ye s®Replace the IAT Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
3 Ignition Off
Disconnect the IAT Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the PCM Connector.
Check connectors - Clean/repair as necessary.
Using an ohmmeter, measure the Sensor Signal Circuit to ground.
Is the resistance below 5.0 ohms?All
Ye s®Repair the Sensor Signal Circuit for a short to ground.
Perform Powertrain Verification Test VER-5A.
No®Go To 4
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TEST ACTION APPLICABILITY
4 Ignition Off
Disconnect the IAT Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the PCM Connector.
Note: Check connectors - Clean/repair as necessary.
Using an Ohmmeter, measure between the Sensor Signal and Sensor Ground
Circuits.
Is the resistance below 5.0 ohms?All
Ye s®Repair the Sensor Signal Circuit shorted to Sensor Ground
Circuit.
Perform Powertrain Verification Test VER-5A.
No®Go To 5
5 If there are no potential causes remaining, the PCM (IAT Sensor) is assumed to be
defective.
View repair options.All
Repair
Replace the PCM.
Perform Powertrain Verification Test VER-5A.
6 Ignition On, Engine Not Running
Use the schematic as a guide and wiggle the Sensor Connector and Harness.
Monitor the DRB display.
Was there any IAT Sensor voltage change?All
Ye s®Repair the Harness or Connector that caused the voltage change.
Perform Powertrain Verification Test VER-5A.
No®Go To 7
7 Ignition Off
Using the schematic as a guide, inspect the Wiring and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-5A.
No®Test Complete.
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DRIVEABILITY
P-0112 INTAKE AIR TEMP SENSOR VOLTAGE LOW ÐContinued
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Symptom:
P-0113 INTAKE AIR TEMPERATURE SENSOR VOLT HIGH
When Monitored and Set Condition:
P-0113 INTAKE AIR TEMPERATURE SENSOR VOLT HIGH
When Monitored: With the ignition on and the engine running.
Set Condition: The intake air sensor circuit voltage at PCM cavity 37 goes above 4.9 volts.
POSSIBLE CAUSES
IAT SENSOR DEFECTIVE
IAT SENSOR SIGNAL CIRCUIT OPEN
SENSOR GROUND CIRCUIT OPEN
IAT SENSOR WIRING HARNESS INTERMITTENT DEFECT
IAT SENSOR WIRING HARNESS OBSERVABLE DEFECT
PCM DEF (IAT SENSOR)
TEST ACTION APPLICABILITY
1 Ignition on with engine not running.
Read the IAT Sensor voltage.
Is the IAT Sensor voltage above 4.5 volts?All
Ye s®Go To 2
No®Go To 6
2 Ignition Off.
Disconnect the IAT Sensor.
Check Connectors - clean/repair as necessary.
Ignition on with engine not running.
Connect the jumper wire between the IAT Signal and Sensor Ground Circuits.
With the DRB, read the IAT Sensor voltage.
Is the voltage below 1.0 volt?All
Ye s®Replace the IAT Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
3 Ignition Off
Disconnect the IAT Sensor Electrical Connector.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the IAT Signal Circuit and an engine ground.
Ignition on, engine not running.
Read the Intake Air Temperature Sensor voltage.
Is the voltage below 1.0 volt?All
Ye s®Go To 4
No®Repair the open Sensor Ground Circuit.
Perform Powertrain Verification Test VER-5A.
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TEST ACTION APPLICABILITY
4 Ignition Off
Disconnect the IAT Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the PCM Connector.
Note: Check Connectors - clean/repair as necessary.
With the Ohmmeter, measure the IAT Sensor Signal Circuit from the PCM to the IAT
Connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the open IAT Sensor Signal Circuit.
Perform Powertrain Verification Test VER-5A.
5 Ignition off.
If there are no potential causes remaining, the PCM is assumed to be defective.
View repair options.All
Repair
Replace the PCM.
Perform Powertrain Verification Test VER-5A.
6 Ignition on with engine not running.
Use the schematic as a guide and wiggle the Sensor Connector and Harness.
Monitor DRB display.
Was there any IAT Sensor voltage change?All
Ye s®Repair the Harness or Connector that caused the voltage to
change.
Perform Powertrain Verification Test VER-5A.
No®Go To 7
7 Ignition off.
Using schematic as a guide, inspect the Wiring and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-5A.
No®Test Complete.
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DRIVEABILITY
P-0113 INTAKE AIR TEMPERATURE SENSOR VOLT HIGH ÐContinued
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Symptom:
P-0117 ECT SENSOR VOLTAGE TOO LOW
When Monitored and Set Condition:
P-0117 ECT SENSOR VOLTAGE TOO LOW
When Monitored: With the ignition on.
Set Condition: The engine coolant temperature sensor circuit voltage at PCM cavity 26
goes below .5 volt for more than 3 seconds.
POSSIBLE CAUSES
ECT SENSOR VOLTAGE ABOVE 4.0 VOLTS
ECT SENSOR SIGNAL CIRCUIT SHORT TO GROUND
ECT SENSOR SIGNAL CIRCUIT SHORTED TO GROUND CKT
ECT WIRING HARNESS INTERMITTENT DEFECT
ECT WIRING HARNESS OBSERVABLE DEFECT
PCM DEFECTIVE (ECT SENSOR V LOW)
TEST ACTION APPLICABILITY
1 Ignition On, Engine Not Running
With the DRB, read the Engine Coolant Temperature (ECT) Sensor voltage.
Is the Engine Coolant Temperature Sensor voltage below 0.5 volt?All
Ye s®Go To 2
No®Go To 6
2 Ignition Off
Disconnect the Engine Coolant Temperature (ECT) Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
With the DRB, read the Engine Coolant Temperature Sensor voltage.
Is the ECT Sensor voltage above 4.0 volts?All
Ye s®Replace the Engine Coolant Temperature Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
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TEST ACTION APPLICABILITY
3 Ignition Off
Disconnect the Engine Coolant Temperature Sensor (ECT) Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the Powertrain Control Module Connector.
Note: Check connectors - Clean/repair as necessary.
With an ohmmeter, measure the resistance between the ECT Sensor Signal Circuit
and the ECT Sensor Ground Circuit.
Is the resistance below 5.0 ohms?All
Ye s®Repair the ECT Sensor Signal Circuit shorted to the ECT Sensor
Ground Circuit.
Perform Powertrain Verification Test VER-5A.
No®Go To 4
4 Ignition Off
Disconnect the Engine Coolant Temperature (ECT) Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Disconnect the Powertrain Control Module Connector.
Note: Check connectors - Clean/repair as necessary.
Using an Ohmmeter, measure the ECT Sensor Signal Circuit to ground.
Is the resistance below 5.0 ohms?All
Ye s®Repair the ECT Sensor Signal Circuit for a short to ground.
Perform Powertrain Verification Test VER-5A.
No®Go To 5
5 Ignition Off
If there are no potential causes remaining, the PCM is assumed to be defective.
View repair options.All
Repair
Replace the Powertrain Control Module.
Perform Powertrain Verification Test VER-5A.
6 Ignition On, Engine Not Running
Using the schematic, wiggle the ECT Sensor Connector and Harness.
Monitor the DRB display.
Was there any ECT Sensor voltage change?All
Ye s®Repair the Harness or Connector that caused the voltage change.
Perform Powertrain Verification Test VER-5A.
No®Go To 7
7 Ignition Off
Using the schematic as a guide, inspect the Wiring and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-5A.
No®Test Complete.
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DRIVEABILITY
P-0117 ECT SENSOR VOLTAGE TOO LOW ÐContinued
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