engine CHRYSLER VOYAGER 2001 Service Manual

Symptom List:
P0133-1/1 O2 SENSOR SLOW RESPONSE
P0139-1/2 O2 SENSOR SLOW RESPONSE
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be P0133-1/1 O2 SENSOR SLOW
RESPONSE.
When Monitored and Set Condition:
P0133-1/1 O2 SENSOR SLOW RESPONSE
When Monitored: Start and drive vehicle greater than 10 MPH with throttle open for a
minimum 200 seconds. Coolant greater than 70ÉC (158ÉF). EVAP Purge is active. Test
performs in idle drive.
Set Condition: The oxygen sensor signal voltage is switching from below 0.39 volts to
above 0.58 volts and back fewer times than required in 60 seconds. Two trip fault..
P0139-1/2 O2 SENSOR SLOW RESPONSE
When Monitored: Start engine. Allow engine to idle. For 1st part of test, if limits are
exceeded, test passes. If not, 2nd part of test runs. Engine running for grater than 295
seconds. amb/batt temp >44ÉF, Baro >22.139HG, MAP >13.8 & <21.69HG, RPM >1400 &
<2500 (4cylinder) RPM > 1120 & <1950(6 cylinder) and vss >22 and < 60 MPH.
Set Condition: The oxygen sensor signal voltage is has not switched below 0.35 volts to
above 0.53 volts in 411 seconds of engine run. Two trip fault.
POSSIBLE CAUSES
INTERMITTENT CONDITION
EXHAUST LEAK
O2 SENSOR SIGNAL CIRCUIT VOLTAGE DROP
O2 SENSOR GROUND CIRCUIT VOLTAGE DROP
O2 SENSOR
TEST ACTION APPLICABILITY
1NOTE: Check for contaminates that may have damaged the O2 Sensor:
contaminated fuel, unapproved silicone, oil and coolant.
Turn the ignition on.
With the DRBIIIt, read DTC's.
Is the Good Trip displayed and equal to zero?All
Ye s®Go To 2
No®Go To 6
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DRIVEABILITY - GAS

TEST ACTION APPLICABILITY
2 Start the engine.
Inspect the exhaust system for leak between the engine and the O2 sensors.
Are there any exhaust leaks?All
Ye s®Repair or replace the leaking exhaust parts as necessary.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Go To 3
3NOTE: Ensure the voltmeter leads meet the terminals in the connector and
that there is good terminal to wire connection.
NOTE: Ensure the voltmeter leads are connected for positive polarity
Perform a voltage drop test by backprobing the O2 Sensor Signal circuit at the O2
Sensor harness connector and at the PCM harness connector.
Start the engine.
Allow the engine to idle.
Is the voltage below 0.10 volt?All
Ye s®Go To 4
No®Repair the high resistance on the O2 Sensor Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
4NOTE: Ensure the voltmeter leads meet the terminals in the connector and
that there is good terminal to wire connection.
NOTE: Ensure the voltmeter leads are connected for positive polarity
Backprobe between the O2 Sensor ground circuit at the O2 Sensor harness connector
and PCM harness connector.
Start the engine.
Allow the engine to idle.
Is the voltage below 0.10 volt?All
Ye s®Go To 5
No®Repair the high resistance on the O2 Sensor ground circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
5 If there are no possible causes remaining, view repair. All
Repair
Replace the O2 Sensor
Perform POWERTRAIN VERIFICATION TEST VER - 5.
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DRIVEABILITY - GAS
P0133-1/1 O2 SENSOR SLOW RESPONSE ÐContinued

TEST ACTION APPLICABILITY
6NOTE: Check for contaminates that may have damaged the O2 Sensor:
contaminated fuel, unapproved silicone, oil and coolant.
WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DRB Freeze Frame information. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Test Complete.
81
DRIVEABILITY - GAS
P0133-1/1 O2 SENSOR SLOW RESPONSE ÐContinued

Symptom List:
P0134-1/1 O2 SENSOR STAYS AT CENTER
P0140-1/2 O2 SENSOR STAYS AT CENTER
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be P0134-1/1 O2 SENSOR STAYS AT
CENTER.
When Monitored and Set Condition:
P0134-1/1 O2 SENSOR STAYS AT CENTER
When Monitored: Engine running for greater than 121 second. Coolant Temperature
greater than 66ÉC (150.8ÉF). Engine in closed loop fuel control mode.
Set Condition: O2 signal voltage is between .35 volt and .58 volt for a total of 30 seconds
and than O2 signal volt is 1.5 volts for 60 seconds. One trip fault.
P0140-1/2 O2 SENSOR STAYS AT CENTER
When Monitored: Engine running for greater than 121 second. Coolant Temperature
greater than 66ÉC (150.8ÉF). Engine in closed loop fuel control mode. Vehicle Speed greater
than 40 MPH.
Set Condition: O2 signal voltage is between .35 volt and .58 volt for a total of 30 seconds
and than O2 signal volt is 1.5 volts for 60 seconds. Two trip fault.
POSSIBLE CAUSES
INTERMITTENT CONDITION
O2 SENSOR OPERATION
O2 SENSOR GROUND CIRCUIT OPEN
O2 SENSOR SIGNAL OPEN
O2 SENSOR GROUND CIRCUIT VOLTAGE DROP
O2 SENSOR SIGNAL CIRCUIT VOLTAGE DROP
PCM
TEST ACTION APPLICABILITY
1NOTE: Check for contaminates that may have damaged the O2 Sensor:
contaminated fuel, unapproved silicone, oil and coolant.
Turn the ignition on.
With the DRBIIIt, read DTC's.
Is the Good Trip displayed and equal to zero?All
Ye s®Go To 2
No®Go To 8
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DRIVEABILITY - GAS

TEST ACTION APPLICABILITY
2 Turn the ignition off.
Disconnect the O2 Sensor harness connector.
Turn the ignition on.
Connect a test light to battery voltage, probe the O2 Sensor Signal circuit in the O2
Sensor harness connector.
With the DRBIIIt, read the O2 Sensor voltage.
Is the voltage above 1.0 volts?All
Ye s®Replace the O2 Sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Go To 3
3 Turn the ignition off.
Disconnect the O2 Sensor harness connector
Disconnect the PCM harness connector.
Measure the resistance of the O2 Sensor ground circuit from the O2 Sensor harness
connector and the PCM harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 4
No®Repair the O2 Sensor ground circuit for an open.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
4 Turn the ignition off.
Disconnect the O2 Sensor harness connector
Disconnect the PCM harness connector.
Measure the resistance of the O2 Sensor Signal circuit from the O2 Sensor harness
connector and the PCM harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the O2 Sensor Signal for an open.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
5NOTE: Ensure the voltmeter leads meet the terminals in the connector and
that there is good terminal to wire connection.
NOTE: Ensure the voltmeter leads are connected for positive polarity
Perform a voltage drop test by backprobe between the O2 Sensor ground circuit at the
O2 Sensor harness connector and PCM harness connector.
Start the engine.
Allow the engine to idle.
Is the voltage below 0.10 volt?All
Ye s®Go To 6
No®Repair the high resistance on the O2 Sensor ground circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
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DRIVEABILITY - GAS
P0134-1/1 O2 SENSOR STAYS AT CENTER ÐContinued

TEST ACTION APPLICABILITY
6NOTE: Ensure the voltmeter leads meet the terminals in the connector and
that there is good terminal to wire connection.
NOTE: Ensure the voltmeter leads are connected for positive polarity
Perform a voltage drop test backprobe between the O2 Sensor Signal circuit at the O2
Sensor harness connector and PCM harness connector.
Start the engine.
Allow the engine to idle.
Is the voltage below 0.10 volt?All
Ye s®Go To 7
No®Repair the high resistance on the O2 Sensor Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
7 If there are no possible causes remaining, view repair. All
Repair
Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
8NOTE: Check for contaminates that may have damaged the O2 Sensor:
contaminated fuel, unapproved silicone, oil and coolant.
WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DRB Freeze Frame information. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Test Complete.
84
DRIVEABILITY - GAS
P0134-1/1 O2 SENSOR STAYS AT CENTER ÐContinued

TEST ACTION APPLICABILITY
8WARNING: KEEP CLEAR OF THE ENGINE'S MOVING PARTS.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DRB Freeze Frame information. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Test Complete.
87
DRIVEABILITY - GAS
P0135-1/1 O2 SENSOR HEATER FAILURE ÐContinued

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the O2 Sensor harness connector.
Measure the resistance of the O2 Sensor Heater ground circuit in the O2 Sensor
harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the O2 Sensor Heater ground circuit for an open.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
5 Turn the ignition off.
Disconnect the O2 Sensor harness connector.
With the DRBIIIt, actuate the O2 Heater Test.
Measure the voltage of the ASD Relay Output circuit in the O2 Sensor harness
connector.
Is the voltage above 11.0 volts?All
Ye s®Go To 6
No®Repair the ASD Relay Output circuit for an open.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
6 If there are no possible causes remaining, view repair. All
Repair
Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
7WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DRB Freeze Frame information. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Test Complete.
89
DRIVEABILITY - GAS
P0141-1/2 O2 SENSOR HEATER FAILURE ÐContinued

Symptom:
P0171-1/1 FUEL SYSTEM LEAN
When Monitored and Set Condition:
P0171-1/1 FUEL SYSTEM LEAN
When Monitored: With the engine running in closed loop mode, the ambient/battery
temperature above 20 deg. F and altitude below 8000 ft.
Set Condition: If the PCM multiplies short term compensation by long term adaptive and
a certain percentage is exceeded for two trips, a freeze frame is stored, the MIL illuminates
and a trouble code is stored.
POSSIBLE CAUSES
INTERMITTENT CONDITION
RESTRICTED FUEL SUPPLY LINE
FUEL PUMP INLET STRAINER PLUGGED
FUEL PUMP MODULE
O2 SENSOR
O2 SENSOR SIGNAL CIRCUIT SHORTED TO GROUND
O2 SENSOR HEATER OPERATION
TPS VOLTAGE GREATER THAN 0.92 VOLTS WITH THROTTLE CLOSED
TP SENSOR SWEEP
MAP SENSOR OPERATION
ECT SENSOR OPERATION
ENGINE MECHANICAL PROBLEM
FUEL FILTER/PRESSURE REGULATOR (HIGH)
PCM
TEST ACTION APPLICABILITY
1NOTE: Check for contaminates that may have damaged the O2 Sensor:
contaminated fuel, unapproved silicone, oil and coolant.
Turn the ignition on.
With the DRBIIIt, read DTC's.
Is the Good Trip displayed and equal to zero?All
Ye s®Go To 2
No®Go To 16
90
DRIVEABILITY - GAS

TEST ACTION APPLICABILITY
2Warning: The fuel system is under a constant pressure (even with the engine
off). Before testing or servicing any fuel system hose, fitting or line, the fuel
system pressure must be released.
Install a fuel pressure gauge to the fuel rail.
Turn the ignition on.
With the DRBIIIt, actuate the ASD Fuel System test and observe the fuel pressure
gauge.
NOTE: Fuel pressure specification is 400 KPa +/- 34 KPa (58 psi +/- 5 psi).
Turn the ignition off.
Choose a conclusion that best matches your fuel pressure reading.All
Within Specification
Go To 3
Above Specification
Replace the fuel filter/pressure regulator.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
Below Specification
Go To 13
Caution: Stop All Actuations.
3 Turn the ignition on
With the DRBIIIt, read the O2 Sensor voltage.
Is the voltage between 0.4 to 0.6 volts?All
Ye s®Go To 4
No®Go To 10
4 Turn the ignition off.
NOTE: Wait a minimum of 10 minutes to allow the O2 Sensor to cool down
before continuing the test. Allow the O2 Sensor voltage to stabilize between
0.4 to 0.6 volts.
Turn the ignition on.
With the DRBIIIt, actuate the O2 Heater Test.
With the DRBIIIt, monitor O2 Sensor voltage for at least 2 minutes.
Does the voltage stay between 0.4 and 0.6All
Ye s®Replace the O2 Sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
No®Go To 5
5 Turn the ignition on.
With the DRBIIIt, read TP Sensor voltage.
NOTE: The throttle must be against the stop.
Is the voltage 0.92 or less with the Throttle closed?All
Ye s®Go To 6
No®Check for a binding throttle condition. If OK, replace the Throttle
Position Sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
91
DRIVEABILITY - GAS
P0171-1/1 FUEL SYSTEM LEAN ÐContinued