CHRYSLER VOYAGER 2001 Service Manual

A/C COMPRESSOR CLUTCH RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
85 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
86 F202 18PK/GY (GAS) IGNITION SWITCH OUTPUT (RUN-START)
86 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
87 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
87A --
ECM/PCM RELAY (DIESEL)CAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K51 20BR/WT ECM/PCM RELAY CONTROL
86 INTERNAL FUSED B(+)
87 K342 16BR/WT ECM/PCM RELAY OUTPUT
87A --
FUEL HEATER RELAY (DIESEL)CAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 Z114 18BK/LG GROUND
86 INTERNAL IGNITION SWITCH OUTPUT (RUN-START)
87 N1 16DB/OR FUEL HEATER RELAY OUTPUT
87A --
LIFT PUMP RELAY (DIESEL)CAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 N21 20DB/TN LIFT PUMP RELAY CONTROL
86 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
87 N2 18DB/YL LIFT PUMP RELAY OUTPUT
87A --
STARTER MOTOR RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 T752 18DG/OR (GAS) ENGINE STARTER MOTOR RELAY CONTROL
85 T752 20DG/OR (DIESEL) ENGINE STARTER MOTOR RELAY CONTROL
86 INTERNAL IGNITION SWITCH OUTPUT (START)
87 T750 12YL/GY ENGINE STARTER MOTOR RELAY OUTPUT
87A --
RADIATOR FAN NO. 1 (DIESEL) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 N202 12DB/OR RADIATOR FAN NO. 1 CONTROL
2 N201 12DB/LG RADIATOR FAN RELAY NO. 1 OUTPUT
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CONNECTOR PINOUTS

RADIATOR FAN NO. 2 (DIESEL) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 Z823 12BK GROUND
2 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON OUTPUT
RADIATOR FAN RELAY NO. 1 (DIESEL) - BLUE 9 WAYCAV CIRCUIT FUNCTION
1- -
2 N201 12DB/LG RADIATOR FAN RELAY NO. 1 OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N210 18DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
7- -
8 A201 12RD/LG FUSED B(+)
9- -
RADIATOR FAN RELAY NO. 2 (DIESEL) - BLUE 9 WAYCAV CIRCUIT FUNCTION
1- -
2 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 A112 12OR/RD FUSED B(+)
9- -
RADIATOR FAN RELAY NO. 3 (DIESEL) - BLUE 9 WAYCAV CIRCUIT FUNCTION
1- -
2 Z823 12BK GROUND
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON OUTPUT
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 N202 12DB/OR RADIATOR FAN NO. 1 CONTROL
9- -
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CONNECTOR PINOUTS

RIGHT SPEED CONTROL SWITCH - WHITE 2 WAYCAV CIRCUIT FUNCTION
A V37 20VT/TN (BUILT UP
EXPORT)SPEED CONTROL SWITCH SIGNAL
A V37 20DG/VT (EXCEPT
BUILT-UP-EXPORT)SPEED CONTROL SWITCH SIGNAL
B Z23 20BK/VT RIGHT SPEED CONTROL SWITCH GROUND
SENTRY KEY IMMOBILIZER MODULE - BLACK 6 WAYCAV CIRCUIT FUNCTION
1- -
2 D25 20WT/VT PCI BUS
3- -
4 F20 20PK/WT IGNITION SWITCH OUTPUT (RUN-START)
5 Z120 20BK/WT GROUND
6 A114 20GY/RD FUSED B(+) (I.O.D.)
VEHICLE SPEED SENSOR (MTX/ATX) - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 F888 18BR/PK (2.4L) 8 VOLT SUPPLY
1 F202 18PK/GY (DIESEL) IGNITION SWITCH OUTPUT (RUN-START)
2 K900 18DB/DG (2.4L) SENSOR GROUND
2 K900 20DB/DG (DIESEL) SENSOR GROUND
3 N7 18DB/OR (2.4L) VEHICLE SPEED SENSOR SIGNAL
3 N7 20DB/OR (DIESEL) VEHICLE SPEED SENSOR SIGNAL
WATER IN FUEL SENSOR (DIESEL) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 F853 20RD WATER IN FUEL SENSOR SIGNAL
2 K900 18RD SENSOR GROUND
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CONNECTOR PINOUTS

10.0 SCHEMATIC DIAGRAMS
10.1 2001 RG 2.5L TURBO DIESEL
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SCHEMATIC DIAGRAMS

NOTES
246

11.0 CHARTS AND GRAPHSC
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CHARTS AND GRAPHS

NOTES
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GROUP TAB LOCATOR
INIntroduction
INaIntroduction
0Lubrication & Maintenance
0aLubrication & Maintenance
2Suspension
2aSuspension
3Differential & Driveline
5Brakes
5aBrakes
6aClutch
7Cooling
7aCooling
8AAudio
8AaAudio
8BChime/Buzzer
8BaChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8FaEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8JaInstrument Cluster
8LLamps
8LaLamps
8MMessage Systems
8NPower Systems
8NaPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WaWiring
9Engine
9aEngine
11Exhaust System
11aExhaust System
13Frame & Bumpers
14Fuel System
14aFuel System
19Steering
19aSteering
21Transmission/Transaxle
21aTransmission/Transaxle
22Tires/Wheels
23Body
24Heating & Air Conditioning
24aHeating & Air Conditioning
25Emissions Control
25aEmissions Control
Service Manual Comment Forms

INTRODUCTION
TABLE OF CONTENTS
page page
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION............................1
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION............................1
VECI LABEL
DESCRIPTION............................3
BODY CODE PLATE
DESCRIPTION............................3
INTERNATIONAL SYMBOLS
DESCRIPTION............................4FASTENER IDENTIFICATION
DESCRIPTION............................5
FASTENER USAGE
DESCRIPTION............................5
METRIC SYSTEM
DESCRIPTION............................8
TORQUE REFERENCES
DESCRIPTION...........................10
VEHICLE SAFETY
CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 1) is located
on the rearward facing of the driver's door. This label
indicates date of manufacture (month and year), Gross
Vehicle Weight Rating (GVWR), Gross Axle Weight
Rating (GAWR) front, Gross Axle Weight Rating
(GAWR) rear and the Vehicle Identification Number
(VIN). The Month, Day and Hour (MDH) of manufac-
ture is also included.
When it is necessary to contact the manufacturer
regarding service or warranty, the information on the
Vehicle Safety Certification Label would be required.
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) can be
viewed through the windshield at the upper left cor-
ner of the instrument panel, near the left windshield
pillar (Fig. 2). The VIN consists of 17 characters in a
combination of letters and numbers that provide spe-
cific information about the vehicle. Refer to VIN Code
Breakdown Chart for decoding information.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a Check
Digit at the ninth position of the Vehicle Identification
Number. The check digit is used by the manufacturer
and government agencies to verify the authenticity of
the vehicle and official documentation. The formula to
use the check digit is not released to the general public.
Fig. 1 Vehicle Safety Certification Label
Fig. 2 Vehicle Identification Number (VIN Plate)
1 - DEFROSTER OUTLET
2 - VIN #
3 - HEATED WINDSHIELD GRID
RSINTRODUCTION1

VIN CODE BREAKDOWN CHART
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = Built in the United States by DaimlerChrysler
2 = Built in Canada by DaimlerChrysler Canada
Inc.
2 Make B = Dodge
C = Chrysler
3 Vehicle Type 4 = Multipurpose Pass. Vehicle Less Side Air
Bags
8 = Multipurpose Pass. Vehicle With Side Air
Bags
4 Gross Vehicle Weight Rating G = 2268 - 2721 kg. (5001 - 6000 lbs.)
5 Car Line P = Chrysler, Town & Country - FWD
P = Dodge, Caravan/Grand Caravan - FWD
T = Chrysler, Town & Country - AWD
T = Dodge, Grand Caravan - AWD
J = Chrysler, Voyager/Grand Voyager - FWD
6 Series 2 = Low Line
4 = High Line
5 = Premium
6 = Sport
7 = Special
7 Body Style 4 = Long Wheel Base
5 = Short Wheel Base
8 Engine B = 2.4 L 4 cyl. MPI 16-VALVE DOHC
G = 3.3 L 6 cyl. Ethanol Flexible Fuel MPI
R = 3.3 L 6 cyl. Gas MPI
L = 3.8 L 6 cyl. Gas MPI
9 Check Digit See explanation in this section.
10 Model Year 1= 2001
11 Assembly Plant B = St. Louis South
R = Windsor
12 through 17 Sequence Number A six digit number assigned by assembly plant.
2 INTRODUCTIONRS
VEHICLE IDENTIFICATION NUMBER (Continued)