CHRYSLER VOYAGER 2001 Service Manual

²Engine running at 420 to 480 rpm for 10 sec-
onds
²Oil pressure switch closed to ground for (1 sec-
ond minimum, 2 seconds maximum)
Chime rate: 168 to 192 chimes per minute.
DIAGNOSIS AND TESTING - SEAT BELT CHIME
The seat belt chime will sound for 4 to 8 seconds,
when the ignition is turned on and the driver's seat
belt is not buckled (seat belt switch is closed to
ground). This is a reminder to the driver to buckle
the seat belt. The seat belt lamp is controlled by the
ORC. The cluster will also bulb check the seat belt
warning lamp for 6 seconds. Buckling the driver's
seat belt before the time out has expired will cause
the chime to stop immediately. Chime rate: 38 to 62
chimes per minute but the lamp will remain on until
6 seconds have expired.
To test the seat belt warning system, the ignition
switch must be in the OFF position for 1 minute
before starting the test. Turn the ignition switch to
the on position with the driver's seat belt not buck-
led. The seat belt warning lamp should light and the
chime should sound 4 to 8 seconds.
DIAGNOSIS AND TESTING - SEAT BELT LAMP
The seat belt lamp in the instrument cluster sig-
nals the vehicle passengers to fasten their seat belts.
The seat belt lamp is illuminated directly by the
instrument cluster for 6 seconds after the instrument
cluster receives the message from the ORC. The seat
belt lamp is therefore illuminated for 6 seconds
whenever the ignition switch is moved to run/start
position.
(1) While ignition is off, the seat belt lamp will not
be illuminated.
(2) The ignition power feed status will be updated
every 250 milliseconds or on change.
(3) This lamp will be checked by the instrument
cluster for 6 seconds with every run/start cycle of the
ignition switch.
DIAGNOSIS AND TESTING - TURN SIGNAL ON
CHIME
The turn signal on chime will warn the driver that
the turn signals have been left on. When the body
control module receives a turn signal input for 1/4.0
mile, vehicle speed is greater than 24 km/h (15 mph),
the chime will sound continuously until the turn sig-nal is turned OFF. If vehicle speed drops below 24
km/h (15 mph) prior to the warning being activated,
the accumulated distance traveled will be reset. The
turn signal chime is not activated when the emer-
gency flashers are turned on. Chime rate: 50612
chimes per minute.
For the turn signal warning system to operate:
²Must have input from either the right or left
turn signal lamps. Creates a voltage change between
0 and battery voltage.
²The vehicle speed sensor sends a message to the
Powertrain Control Module that vehicle has exceeded
24 km/h (15 mph) for 1/4.0 mile).
²When the above two conditions are met, the
chime will sound. The chime will stop when no fur-
ther voltage change is detected.
²If hazard warning signals are pulsing, no chime
will sound.
²If speed drops below 24 km/h (15 mph) before
the warning is issued, the warning will not be issued
and the distance counter will be reset.
²If turn signal lamps are not working properly,
the chime will not sound.
²When using the scan tool, refer to the proper
Body Diagnostic Manual for the procedure.
DIAGNOSIS AND TESTING - WARNING LAMP
ANNOUNCEMENT CHIME
The warning lamp announcement chime will warn
the driver to scan the instrument cluster to observe
which warning lamp is illuminated. Whenever the
volts, low fuel, airbag, door ajar or gate ajar lamps
are first illuminated, the chime will sound one tone.
The door/liftgate ajar warning lamp announcement
chime sounds only if the vehicle speed is above 4
m.p.h.
Two seconds after ignition switch is turned ON or
until the seat belt warning chime ends, all warning
announcement chimes will be consolidated into one
warning announcement. This will occur 2 seconds
after the seat belt warning chime ends. If a warning
announcement should occur while another warning
chime in progress (turn signal, low oil pressure or
high speed warnings), no additional chimes will
sound after the chime in progress ends. All associ-
ated lamps will be illuminated, and the active chime
will be the warning announcement.
RSCHIME/BUZZER8B-3
CHIME/BUZZER (Continued)

CHIME/BUZZER
TABLE OF CONTENTS
page page
CHIME/BUZZER
DESCRIPTION............................1OPERATION.............................1
CHIME/BUZZER
DESCRIPTION
HIGH SPEED WARNING
The chime will sound, acting as a warning to the
driver that the vehicle speed has exceeded 120   3
kph (75   2 mph).
OPERATION
HIGH SPEED WARNING
When the vehicle speed sensor sees 120 3kph
(75   2 mph), it sends a PCI data bus message to the
Body Control Module (BCM). The BCM then turns on
the chime to let the driver know that the vehicle has
reached a speed greater than 120 3kph(75 2
mph). This audible message will continue until the
vehicle is slowed below the predetermined speed.
RGCHIME/BUZZER8Ba-1

ELECTRONIC CONTROL MODULES
TABLE OF CONTENTS
page page
ELECTRONIC CONTROL MODULES
STANDARD PROCEDURE...................1
PCM/SKIM PROGRAMMING................1
BODY CONTROL MODULE
DESCRIPTION............................2
OPERATION.............................3
REMOVAL...............................3
INSTALLATION............................3
CONTROLLER ANTILOCK BRAKE
DESCRIPTION............................3
OPERATION.............................3
REMOVAL...............................4
INSTALLATION............................4
DATA LINK CONNECTOR
DESCRIPTION............................5
OPERATION.............................5
FRONT CONTROL MODULE
DESCRIPTION............................5
OPERATION.............................5
DIAGNOSIS AND TESTING..................6
FRONT CONTROL MODULE...............6
REMOVAL...............................6
INSTALLATION............................6
MEMORY HEATED SEAT/MIRROR MODULE
REMOVAL...............................7
INSTALLATION............................7
POWER LIFTGATE MODULE
DESCRIPTION............................7
OPERATION.............................7REMOVAL...............................7
INSTALLATION............................8
POWERTRAIN CONTROL MODULE
DESCRIPTION............................8
OPERATION.............................19
STANDARD PROCEDURE..................21
OBTAINING DIAGNOSTIC TROUBLE
CODES...............................21
REMOVAL..............................22
INSTALLATION...........................22
SENTRY KEY IMMOBILIZER MODULE
DESCRIPTION...........................22
OPERATION.............................23
REMOVAL..............................23
INSTALLATION...........................23
SLIDING DOOR CONTROL MODULE
DESCRIPTION...........................23
OPERATION.............................24
REMOVAL..............................24
INSTALLATION...........................24
TRANSMISSION CONTROL MODULE
DESCRIPTION...........................24
OPERATION.............................24
STANDARD PROCEDURE..................27
PINION FACTOR PROCEDURE............27
QUICK LEARN PROCEDURE..............27
TCC BREAK-IN VIEW/RESET PROCEDURE. . . 28
REMOVAL..............................28
INSTALLATION...........................29
ELECTRONIC CONTROL
MODULES
STANDARD PROCEDURE - PCM/SKIM
PROGRAMMING
NOTE: Before replacing the PCM for a failed driver,
control circuit or ground circuit, be sure to check
the related component/circuit integrity for failures
not detected due to a double fault in the circuit.
Most PCM driver/control circuit failures are caused
by internal component failures (i.e. relay and sole-
noids) and shorted circuits (i.e. pull-ups, drivers
and switched circuits). These failures are difficult to
detect when a double fault has occurred and only
one DTC has set.When a PCM (SBEC) and the SKIM are replaced
at the same time perform the following steps in
order:
(1) Program the new PCM (SBEC)
(2) Program the new SKIM
(3) Replace all ignition keys and program them to
the new SKIM.
PROGRAMMING THE PCM (SBEC)
The SKIS Secret Key is an ID code that is unique
to each SKIM. This code is programmed and stored
in the SKIM, PCM and transponder chip (ignition
keys). When replacing the PCM it is necessary to
program the secret key into the new PCM using the
DRB III. Perform the following steps to program the
secret key into the PCM.
RSELECTRONIC CONTROL MODULES8E-1

(1) Turn the ignition switch on (transmission in
park/neutral).
(2) Use the DRB III and select THEFT ALARM,
SKIM then MISCELLANEOUS.
(3) Select PCM REPLACED (GAS ENGINE).
(4) Enter secured access mode by entering the
vehicle four-digit PIN.
(5) Select ENTER to update PCM VIN.
NOTE: If three attempts are made to enter secure
access mode using an incorrect PIN, secured
access mode will be locked out for one hour. To
exit this lockout mode, turn the ignition to the RUN
position for one hour then enter the correct PIN.
(Ensure all accessories are turned off. Also monitor
the battery state and connect a battery charger if
necessary).
(6) Press ENTER to transfer the secret key (the
SKIM will send the secret key to the PCM).
(7) Press Page Back to get to the Select System
menu and select ENGINE, MISCELLANEOUS, and
SRI MEMORY CHECK.
(8) The DRB III will ask, Is odometer reading
between XX and XX? Select the YES or NO button on
the DRB III. If NO is selected, the DRB III will read,
Enter odometer Reading. Enter
the odometer reading from the Instrument Panel and
press ENTER.
PROGRAMMING THE SKIM
(1) Turn the ignition switch on (transmission in
park/neutral).
(2) Use the DRB III and select THEFT ALARM,
SKIM then MISCELLANEOUS.
(3) Select PCM REPLACED (GAS ENGINE).
(4) Program the vehicle four-digit PIN into SKIM.
(5) Select COUNTRY CODE and enter the correct
country.
NOTE: Be sure to enter the correct country code. If
the incorrect country code is programmed into
SKIM, the SKIM must be replaced.
(6) Select YES to update VIN (the SKIM will learn
the VIN from the PCM).
(7) Press ENTER to transfer the secret key (the
PCM will send the secret key to the SKIM).
(8) Program ignition keys to SKIM.
NOTE: If the PCM and the SKIM are replaced at the
same time, all vehicle keys will need to be replaced
and programmed to the new SKIM.
PROGRAMMING IGNITION KEYS TO THE SKIM
(1) Turn the ignition switch on (transmission in
park/neutral).
(2) Use the DRB III and select THEFT ALARM,
SKIM then MISCELLANEOUS.
(3) Select PROGRAM IGNITION KEY'S.
(4) Enter secured access mode by entering the
vehicle four-digit PIN.
NOTE: A maximum of eight keys can be learned to
each SKIM. Once a key is learned to a SKIM it (the
key) cannot be transferred to another vehicle.
If ignition key programming is unsuccessful, the
DRB III will display one of the following messages:
Programming Not Attempted - The DRB III
attempts to read the programmed key status and
there are no keys programmed into SKIM memory.
Programming Key Failed (Possible Used Key From
Wrong Vehicle) - SKIM is unable to program key due
to one of the following:
²faulty ignition key transponder
²ignition key is programmed to another vehicle.
8 Keys Already Learned, Programming Not Done -
SKIM transponder ID memory is full.
(5) Obtain ignition keys to be programmed from
customer (8 keys maximum).
(6) Using the DRB III, erase all ignition keys by
selecting MISCELLANEOUS and ERASE ALL CUR-
RENT IGN. KEYS.
(7) Program all ignition keys.
Learned Key In Ignition - Ignition key transponder
ID is currently programmed in SKIM memory.
BODY CONTROL MODULE
DESCRIPTION
The Body Control Module (BCM) is concealed
below the driver side end of the instrument panel in
the passenger compartment, where it is secured to
the dash panel.
The BCM utilizes integrated circuitry and informa-
tion carried on the Programmable Communications
Interface (PCI) data bus network along with many
hard wired inputs to monitor many sensor and
switch inputs throughout the vehicle. In response to
those inputs, the internal circuitry and programming
of the BCM allow it to control and integrate many
electronic functions and features of the vehicle
through both hard wired outputs and the transmis-
sion of electronic message outputs to other electronic
modules in the vehicle over the PCI data bus.
8E - 2 ELECTRONIC CONTROL MODULESRS
ELECTRONIC CONTROL MODULES (Continued)

OPERATION
The Body Control Module (BCM) is designed to
control and integrate many of the electronic features
and functions of the vehicle. The microprocessor-
based BCM hardware and software monitors many
hard wired switch and sensor inputs as well as those
resources it shares with other electronic modules in
the vehicle through its communication over the PCI
data bus network. The internal programming and all
of these inputs allow the BCM microprocessor to
determine the tasks it needs to perform and their
priorities, as well as both the standard and optional
features that it should provide. The BCM program-
ming then performs those tasks and provides those
features through both PCI data bus communication
with other electronic modules and through hard
wired low current outputs to a number of relays.
These relays provide the BCM with the ability to
control numerous high current accessory systems in
the vehicle.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove lower steering column cover and knee
blocker reinforcement.
(3) Disconnect two wire connectors from bottom of
Body Control Module (BCM)
(4) Remove bolts holding the BCM to the dash
panel mounting bracket.
(5) Remove the BCM from the mounting bracket.
INSTALLATION
(1) Install the BCM onto the mounting bracket.
(2) Install the bolts holding the BCM to dash
panel mounting bracket.
(3) Connect two wire connectors to the bottom of
the BCM.
(4) Install the lower steering column cover and
knee blocker reinforcement.
(5) Connect the battery negative cable.
CONTROLLER ANTILOCK
BRAKE
DESCRIPTION
The controller antilock brake (CAB) is a micropro-
cessor-based device which monitors the antilock
brake system (ABS) during normal braking and con-trols it when the vehicle is in an ABS stop. The CAB
is mounted to the HCU as part of the integrated con-
trol unit (ICU) (Fig. 1). The CAB uses a 24-way elec-
trical connector on the vehicle wiring harness. The
power source for the CAB is through the ignition
switch in the RUN or ON position. The CAB is on
the PCI bus.
OPERATION
The primary functions of the controller antilock
brake (CAB) are to:
²Monitor the antilock brake system for proper
operation.
²Detect wheel locking or wheel slipping tenden-
cies by monitoring the speed of all four wheels of the
vehicle.
²Control fluid modulation to the wheel brakes
while the system is in an ABS mode.
²Store diagnostic information.
²Provide communication to the DRBIIItscan tool
while in diagnostic mode.
²Illuminate the amber ABS warning indicator
lamp.
²(With traction control only) Illuminate the TRAC
ON lamp in the message center on the instrument
panel when a traction control event occurs.
²(with traction control only) Illuminate the TRAC
OFF lamp when the amber ABS warning indicator
lamp illuminates.
The CAB constantly monitors the antilock brake
system for proper operation. If the CAB detects a
fault, it will turn on the amber ABS warning indica-
tor lamp and disable the antilock braking system.
Fig. 1 INTEGRATED CONTROL UNIT (ICU)
1 - PUMP/MOTOR
2 - HCU
3 - PUMP/MOTOR CONNECTOR
4 - CAB
RSELECTRONIC CONTROL MODULES8E-3
BODY CONTROL MODULE (Continued)

The normal base braking system will remain opera-
tional.
NOTE: If the vehicle is equipped with traction con-
trol, the TRAC OFF lamp will illuminate anytime the
amber ABS warning indicator lamp illuminates.
The CAB continuously monitors the speed of each
wheel through the signals generated by the wheel
speed sensors to determine if any wheel is beginning
to lock. When a wheel locking tendency is detected,
the CAB commands the CAB command coils to actu-
ate. The coils then open and close the valves in the
HCU that modulate brake fluid pressure in some or
all of the hydraulic circuits. The CAB continues to
control pressure in individual hydraulic circuits until
a locking tendency is no longer present.
The CAB contains a self-diagnostic program that
monitors the antilock brake system for system faults.
When a fault is detected, the amber ABS warning
indicator lamp is turned on and the fault diagnostic
trouble code (DTC) is then stored in a diagnostic pro-
gram memory. These DTC's will remain in the CAB
memory even after the ignition has been turned off.
The DTC's can be read and cleared from the CAB
memory by a technician using the DRBIIItscan tool.
If not cleared with a DRBIIItscan tool, the fault
occurrence and DTC will be automatically cleared
from the CAB memory after the identical fault has
not been seen during the next 3,500 miles.
CAB INPUTS
²Wheel speed sensors (four)
²Brake lamp switch
²Ignition switch
²System and pump voltage
²Ground
²Traction control switch (if equipped)
²Diagnostic communication (PCI)
CAB OUTPUTS
²Amber ABS warning indicator lamp actuation
(via BUS)
²Instrument cluster (MIC) communication (PCI)
²Traction control lamps (if equipped)
²Diagnostic communication (PCI, via BUS)
REMOVAL
(1) Disconnect the battery cables.
(2) Remove the battery (Refer to 8 - ELECTRI-
CAL/BATTERY SYSTEM/BATTERY - REMOVAL).
(3) Disconnect the vacuum hose connector at the
tank built into the battery tray.
(4) Remove the screw securing the coolant filler
neck to the battery tray.
(5) Remove the battery tray (Refer to 8 - ELEC-
TRICAL/BATTERY SYSTEM/TRAY - REMOVAL).(6) Pull up on the CAB connector lock and discon-
nect the 24±way electrical connector and the pump/
motor connector from the CAB (Fig. 2)
(7) Remove the screws securing the CAB to the
vehicle (Fig. 3)
INSTALLATION
(1) Install screws to secure the CAB to the vehicle
(Fig. 3) Tighten the mounting screws to 2 N´m (17 in
lbs).
Fig. 2 CAB CONNECTOR LOCK
1 - CONNECTOR LOCK
2 - CAB
Fig. 3 CAB MOUNTING SCREWS
1 - HCU
2 - MOUNTING SCREWS
3 - CAB
8E - 4 ELECTRONIC CONTROL MODULESRS
CONTROLLER ANTILOCK BRAKE (Continued)

(2) Reconnect the 24±way electrical and the pump/
motor connector. (Fig. 2)
(3) Install the battery tray (Refer to 8 - ELECTRI-
CAL/BATTERY SYSTEM/TRAY - INSTALLATION).
(4) Install the screw securing the coolant filler
neck to the battery tray.
(5) Reconnect the vacuum hose to the coolant tank
built into the battery tray.
(6) Install the battery (Refer to 8 - ELECTRICAL/
BATTERY SYSTEM/BATTERY - INSTALLATION).
(7) Reconnect the battery cables.
(8) Connect a DRBIIItto the vehicle and initialize
the system.
DATA LINK CONNECTOR
DESCRIPTION
The data link connector is located inside the vehi-
cle, below instrument panel next to the center col-
umn (Fig. 4) .
OPERATION
The data link connector (diagnostic connector)
links the DRB scan tool with the Powertrain Control
Module (PCM). Refer to On-Board Diagnostics in the
General Diagnosis section of this group.
FRONT CONTROL MODULE
DESCRIPTION
The Front Control Module (FCM) is a micro con-
troller based module located in the engine compart-
ment (Fig. 5). This FCM mates to the power
distribution center to form the Intelligent PowerModule (IPM). The intelligent power module connects
directly to the battery and provides the primary
means of circuit protection and power distribution for
all vehicle electrical systems. The front control mod-
ule controls power to some of these vehicle systems
electrical and electromechanical loads based on
inputs received from hard wired switch inputs and
data received on the PCI bus circuit (J1850).
For information on theIntelligent Power Mod-
ule(IPM)Refer to the Power Distribution Sec-
tionof the service manual.
OPERATION
As messages are sent over the PCI bus circuit, the
front control module reads these messages and con-
trols power to some of the vehicles electrical systems
by completing the circuit to ground (low side driver)
or completing the circuit to 12 volt power (high side
driver). The following functions arecontrolledby
the Front Control Module:
²Occupant Restraint Controller Voltage
²Headlamp Power with Voltage Regulation
²Side Airbag Voltage
²Electronic Transaxle (Gasoline engine Vehicles)
²Brake Transmission Shift Interlock Functions
(BTSI)
²Front Windshield Wiper ªONº Relay Actuation
²Front Windshield Wiper ªHIº & ªLOº Relay
Actuation
²Front Washer Motor
²Rear Washer Motor
Fig. 4 DATA LINK CONNECTOR
Fig. 5 FRONT CONTROL MODULE
1 - FRONT CONTROL MODULE
RSELECTRONIC CONTROL MODULES8E-5
CONTROLLER ANTILOCK BRAKE (Continued)

²Front Fog Lamp Relay Actuation
²Front and Rear Blower Motor Relay Actuation
²Accessory Relay Actuation
²Electronic Back Light (EBL) Rear Defogger
²Horn Relay Actuation
²Park Lamp Relay Actuation
²Name Brand Speaker (NBS) Relay Actuation
²Headlamp Washer Relay Actuation
²Diesel Cabin Heater (Diesel Engine Vehicles)
The following inputs areReceived/Monitoredby
the Front Control Module:
²B+ Connection Detection
²Ambient Temperature Sensing
²Right/Left Park Lamp Outage
²Ignition Switch Start Only
²Ignition Switch Run and Start Only
²Washer Fluid Level
²Windshield Wiper Park
²Brake Fluid Level
²Back-Up switch
²Stop Lamp Sense
²Engine Crank Signal (Diesel Engine Vehicles)
²Horn Input
DIAGNOSIS AND TESTING - FRONT CONTROL
MODULE
The front control module is a printed circuit board
based module with a on-board micro-processor. The
front control module interfaces with other electronic
modules in the vehicle via the Programmable Com-
munications Interface (PCI) data bus (J1850). In
order to obtain conclusive testing the Programmable
Communications Interface (PCI) data bus network
and all of the electronic modules that provide inputs
to, or receive outputs from the front control module
must be checked. All PCI (J1850) communication
faults must be resolved prior to further diagnosing
any front control module related issues.
The front control module was designed to be diag-
nosed with an appropriate diagnostic scan tool, such
as the DRB IIIt. The most reliable, efficient, and
accurate means to diagnose the front control module
requires the use of a DRB IIItscan tool and the
proper Body Diagnostic Procedures manual.
Before any testing of the front control module is
attempted, the battery should be fully charged and
all wire harness and ground connections inspected
around the affected areas on the vehicle.
REMOVAL
(1) Disconnect the positive and negative battery
cables from the battery.
(2) Remove the battery from the vehicle. Refer to
the procedure in Battery Systems.(3) Using a long flat-pladed screwdriver, gently
twist the Intelligent Power Module (IPM) retaining
clip outboard to free the intelligent power module
from its mounting bracket (Fig. 6). Rotate intelligent
power module upward to access the Front Control
Module (FCM) retaining screws.
(4) Remove the front control module retaining
screws.
(5) Using both hands, pull the front control module
straight from the intelligent power module assembly
to disconnect the 49-way electrical connector (Fig. 7)
and remove the front control module from the vehi-
cle.
INSTALLATION
(1) Install the front control module in the intelli-
gent power module assembly by pushing the 49-way
electrical connector straight in (Fig. 7).
(2) Install the front control module retaining
screws. Torque the screws to 7 in. lbs.
(3) Rotate the intelligent power module assembly
downward to secure in mounting bracket.
(4) Install the battery in the vehicle. Refer to the
procedure in Battery Systems.
(5) Connect the positive and negative battery
cables.
NOTE: If the vehicle is not equipped with Name
Brand Speakers (NBS, Infinity) or Headlamp Wash-
ers the DRB IIITmust be used to Disable the appro-
priate relays in the Intelligent Power Module
Assembly.
Fig. 6 REMOVING INTELLIGENT POWER MODULE
8E - 6 ELECTRONIC CONTROL MODULESRS
FRONT CONTROL MODULE (Continued)