heater CHRYSLER VOYAGER 2001 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2001, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2001Pages: 4284, PDF Size: 83.53 MB
Page 2487 of 4284

CONTROLLER ANTILOCK BRAKE - BLACK 24 WAY
CAV CIRCUIT FUNCTION
1 Z107 12BK/DG (OTHER) GROUND
1 Z107 12BK/TN (EXCEPT BUILT-UP-
EXPORT/ 2.4L)GROUND
2 B1 18DG/OR RIGHT REAR WHEEL SPEED SENSOR SIGNAL
3 B2 18DG/LB RIGHT REAR WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
4- -
5 D25 18WT/VT PCI BUS
6 B6 18DG/WT RIGHT FRONT WHEEL SPEED SENSOR SIGNAL
7 B7 18DG/VT RIGHT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
8- -
9 A111 12DG/RD FUSED B(+)
10 F500 18DG/PK FUSED IGNITION SWITCH OUTPUT (RUN)
11 - -
12 - -
13 - -
14 - -
15 - -
16 Z127 12BK/DG GROUND
17 - -
18 L50 18WT/TN PRIMARY BRAKE SWITCH SIGNAL
19 B3 18DG/YL LEFT REAR WHEEL SPEED SENSOR SIGNAL
20 B4 18DG/GY LEFT REAR WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
21 - -
22 B8 18DG/TN LEFT FRONT WHEEL SPEED SENSOR SIGNAL
23 B9 18DG/LG LEFT FRONT WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
24 A107 12TN/RD FUSED B(+)
CRANK CASE VENTILATION HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z153 18BK/GY GROUND
2 N1 18DB/OR FUEL HEATER RELAY OUTPUT
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-47
Page 2495 of 4284

ELECTRIC WIPER DE-ICER C2 - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 C900 18LB/VT WIPER DE-ICER DRIVER
2- -
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 N1 20DB/OR FUEL HEATER RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K167 20BR/YL ACCELERATOR PEDAL POSITION SENSOR GROUND
35 K853 20DB/BR ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 K89 20DB/WT ENGINE OIL TEMPERATURE SENSOR SIGNAL
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-55
Page 2500 of 4284

FRONT CIGAR LIGHTER - RED/NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
1 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
2 E14 20OR/TN (BUILT-UP-EXPORT) PANEL LAMPS DRIVER
3 Z736 16BK/YL GROUND
FRONT READING LAMPS/SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 E15 20OR/DB (EXCEPT BASE) ASH/RECEIVER LAMP FEED
2 Z137 20BK/LB GROUND
3- -
4 M27 20YL/LB READING LAMPS DRIVER
5 M24 20YL/WT COURTESY LAMPS DRIVER
6- -
FRONT WASHER PUMP MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
2 F300 18OR/PK FUSED ACCESSORY RELAY OUTPUT
FUEL HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N1 16RD FUEL HEATER RELAY OUTPUT
2 Z201 18RD GROUND
FUEL INJECTOR NO. 1 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
8Wa - 80 - 60 8W-80 CONNECTOR PIN-OUTSRG
Page 2508 of 4284

INTELLIGENT POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 16DB/VT (BUILT-UP-EXPORT/
GAS)RADIATOR FAN RELAY CONTROL
1 N173 18DB/VT (EXCEPT BUILT-UP-
EXPORT/GAS)RADIATOR FAN RELAY CONTROL
2 V53 12BR/OR (BUILT-UP-EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN (EXCEPT BUILT-UP-EX-
PORT)RIGHT FRONT TURN SIGNAL DRIVER
3 L60 16WT/TN (BUILT-UP-EXPORT) RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (BUILT-UP-EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LG (EXCEPT BUILT-UP-EX-
PORT)LEFT FRONT TURN SIGNAL DRIVER
7 L61 16WT/LG (BUILT-UP-EXPORT) LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTELLIGENT POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY
CAV CIRCUIT FUNCTION
1 N21 20DB/TN LIFT PUMP RELAY CONTROL
2- -
3 T751 20YL IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 N2 18DB/YL LIFT PUMP RELAY OUTPUT
6 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 Z114 18BK/LG GROUND
9 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR FUSED B(+)
11 C41 20LB/DG CABIN HEATER ASSIST CONTROL
12 T753 20DG/YL IGNITION SWITCH OUTPUT (START)
13 - -
14 T752 20DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT ECM/PCM RELAY CONTROL
17 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
18 - -
19 K342 16BR/WT ECM/PCM RELAY OUTPUT
20 - -
8Wa - 80 - 68 8W-80 CONNECTOR PIN-OUTSRG
Page 2511 of 4284

INTELLIGENT POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 12BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 16DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD FUSED B(+)
3 A108 18LG/RD (BUILT-UP-EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 12BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (AUTOMATIC TEMPERA-
TURE CONTROL) (3 ZONE HVAC)FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
INTELLIGENT POWER MODULE C9 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 F20 18PK/WT IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 18WT/LG LEFT FRONT TURN SIGNAL DIVER
6 A701 16BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER WINDOWS) FUSED ACCESSORY RELAY OUTPUT
9 A115 12YL/RD (POWER LIFTGATE) FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
KNOCK SENSOR (2.4L) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KNOCK SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
KNOCK SENSOR (3.3L/3.8L) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KNOCK SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-71
Page 2530 of 4284

OXYGEN SENSOR 1/1 UPSTREAM (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
2 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
3 K902 18BR/DG OXYGEN SENSOR 1/1 GROUND
4 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
OXYGEN SENSOR 1/2 DOWNSTREAM (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 Z43 18BK/DB GROUND
2 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
3 K902 18BR/DG OXYGEN SENSOR 1/2 GROUND
4 K141 18DB/YL OXYGEN SENSOR 1/2 SIGNAL
PARK/NEUTRAL POSITION SWITCH (ATX) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 Z252 18BK/WT GROUND
2 T41 18YL/DB PARK/NEUTRAL POSITION SWITCH SENSE (TRS T41)
3 T2 18DG/WT TRS REVERSE SENSE
PASSENGER AIRBAG - YELLOW 4 WAY
CAV CIRCUIT FUNCTION
1 R42 18LB/BR PASSENGER SQUIB 1 LINE 2
2 R44 18LB/OR PASSENGER SQUIB 1 LINE 1
3 R62 18LB/VT PASSENGER SQUIB 2 LINE 2
4 R64 18LB/WT PASSENGER SQUIB 2 LINE 1
PASSENGER BLEND DOOR ACTUATOR (ATC) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C133 20DB/WT PASSENGER BLEND DOOR DRIVER (B)
2 C33 20LB/BR PASSENGER BLEND DOOR DRIVER (A)
8Wa - 80 - 90 8W-80 CONNECTOR PIN-OUTSRG
Page 2538 of 4284

POWERTRAIN CONTROL MODULE C1 (2.4L/3.3L/3.8L) - GRAY/BLACK 40-WAY
CAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR (3.3L/3.8L) IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD CONTROL
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT (3.3L/3.8L) FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR (3.3L/3.8L) FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
38 - -
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
8Wa - 80 - 98 8W-80 CONNECTOR PIN-OUTSRG
Page 2543 of 4284

RADIO C4-8WAY
CAV CIRCUIT FUNCTION
1 E14 24OR/TN (BUILT-UP-EXPORT) PANEL LAMPS DRIVER
1 E14 18OR/TN (EXCEPT BUILT-UP-EX-
PORT)PANEL LAMPS DRIVER
2 X40 24GY/WT (BUILT-UP-EXPORT) AUDIO OUT RIGHT
2 X40 20GY/WT (EXCEPT BUILT-UP-EX-
PORT)AUDIO OUT RIGHT
3 D25 24VT/YL (BUILT-UP-EXPORT) PCI BUS
3 D25 20WT/VT (EXCEPT BUILT-UP-EX-
PORT)PCI BUS
4 X112 20RD (EXCEPT BUILT-UP-EX-
PORT)IGNITION SWITCH OUTPUT
4 X112 24RD (BUILT-UP-EXPORT) IGNITION SWITCH OUTPUT
5 X41 24DG/WT (BUILT-UP-EXPORT) AUDIO OUT LEFT
5 X41 20DG/WT (EXCEPT BUILT-UP-EX-
PORT)AUDIO OUT LEFT
6 Z140 18BK/OR (EXCEPT BUILT-UP-
EXPORT)GROUND
6 Z140 24BK/OR (BUILT-UP-EXPORT) GROUND
7 Z141 22BK/TN (BUILT-UP-EXPORT) GROUND
7 Z141 18BK/TN (EXCEPT BUILT-UP-
EXPORT)GROUND
8 X160 22GY/YL (BUILT-UP-EXPORT) B(+)
8 X160 20GY/YL (EXCEPT BUILT-UP-
EXPORT)B(+)
RADIO CHOKE - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 X1 16DG/BR NAME BRAND SPEAKER RELAY OUTPUT
2 X13 16DG/GY RADIO CHOKE OUTPUT
REAR A/C-HEATER UNIT (3 ZONE HVAC) - LT. GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 C53 20LB REAR MODE DOOR DRIVER
2 C154 20LB/OR REAR COMMON DOOR DRIVER
3 C51 12LB/BR FUSED REAR BLOWER MOTOR RELAY OUTPUT
4 C152 16LB/LG REAR BLOWER MOTOR MED
5 C151 18LB/DG REAR BLOWER MOTOR LOW
6 C153 12DB/BR REAR BLOWER MOTOR HIGH
7 C54 20LB/YL REAR BLEND DOOR DRIVER
8 C154 20LB/OR REAR COMMON DOOR DRIVER
9- -
10 C200 20LB/DG TXV SOLENOID FEED
RG8W-80 CONNECTOR PIN-OUTS8Wa - 80 - 103
Page 2563 of 4284

8W-90 CONNECTOR/GROUND LOCATIONS BUX
TABLE OF CONTENTS
page
CONNECTOR/GROUND LOCATIONS BUX
DESCRIPTION............................1
CONNECTOR/GROUND
LOCATIONS BUX
DESCRIPTION
This section provides illustrations identifying con-
nector and ground locations in the vehicle. A connec-tor and ground index is provided. Use the wiring
diagrams in each section for connector and ground
identification. Refer to the index for the proper figure
number. For items that are not shown in this section
N/S is placed in the Fig. column.
Component/Ground Color Location Fig.
A/C Compressor Clutch LTGY Top of A/C Compressor 10, 11, 12,
14, 15
A/C-Heater Control C1 (MTC) BK/RD Rear of Control 16, 19, 21
A/C-Heater Control C2 (MTC) BK/BL Rear of Control 16, 19, 21
A/C Pressure Sensor GY At Throttle Body 10, 12, 13,
14
Accelerator Pedal Position
Sensor (Diesel)BK At Accelerator Pedal 32
Ambient Temperature Sensor BK On Radiator Closure Panel 1
ATC Remote Sensor Above ATC Control N/S
Automatic Day/Night Mirror BK At Mirror N/S
Autostick Switch BK Rear of Switch 17, 18, 19
Auto Temperature Control C1
(ATC)WT Rear of Control N/S
Auto Temperature Control C2
(ATC)BK Rear of Control N/S
Auto Temperature Control C3
(ATC)Rear of Control N/S
Back-Up Lamp Switch BK On Transmission 13
Battery Temperature Sensor
(Diesel)BK At Battery N/S
Blower Motor Resistor Block C1
(MTC)BK Right Side of HVAC N/S
Blower Motor Resistor Block C2
(MTC)Right Side of HVAC N/S
Body Control Module C1 BK Under Left Instrument Panel 31, 32
Body Control Module C2 BK/GN Under Left Instrument Panel 31, 32
Body Control Module C3 BK/WT Under Left Instrument Panel 31, 32
Body Control Module C4 BK/GY Under Left Instrument Panel 16, 17, 25
Body Control Module C5 BK Under Left Instrument Panel 16, 17, 25
RG8W-90 CONNECTOR/GROUND LOCATIONS BUX8Wa-90-1
Page 2565 of 4284

Component/Ground Color Location Fig.
C326 YL At Driver Side Airbag N/S
C327 YL At Passenger Side Airbag N/S
C329 (Diesel) BK Left Rear Engine Compartment N/S
C330 (Diesel) LTGY Left Rear Engine Compartment N/S
C331 (Diesel) BK Left Rear Engine Compartment N/S
Cabin Heater Assist C1 (Diesel) BK Top of Engine 12, 13
Cabin Heater Assist C2 (Diesel) BK Top of Engine 12, 13
Camshaft Position Sensor BK Rear of Cylinder Head
Right Side of EngineN/S
Camshaft Position Sensor
(Diesel)BK Rear of Cylinder Head 12, 13
CD Changer Behind CD Changer N/S
Center Dome Lamp GY At Lamp N/S
Center High Mounted Stop Lamp BK At Lamp 38
Clockspring - C1 WT Steering Column 16, 17, 18,
19, 26
Clockspring - C2 YL Steering Column 16, 17, 18
19, 26
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 BK Steering Column N/S
Clockspring - C5 YL Steering Column N/S
Clutch Departure Switch (MTX) RD At Switch/Driver Side 32
Clutch Interlock/Upstop Switch
(MTX)BK At Switch/Driver Side 32
Controller Anti-Lock Brake BK Right Side of Engine Compartment 10, 11, 13,
14, 15
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 12
Crankshaft Position Sensor
(Diesel)BK Rear of Engine 13
Crankshaft Position Sensor (Gas) BK Rear of Engine 10, 14
Data Link Connector WT Lower Instrument Panel Near Steering Column 31, 32
Diagnostic Junction Port BK Lower Instrument Panel Near Steering Column 31, 32
Dosing Pump BK Top of Engine N/S
Driver Airbag C1 BN Steering Column N/S
Driver Airbag C2 BK Steering Column N/S
Driver Blend Actuator (ATC) GY On HVAC N/S
Driver Blend Actuator (MTC) GY On HVAC N/S
Driver Door Courtesy Lamp GY At Lamp N/S
Driver Door Lock Switch BK At Switch N/S
Driver Heated Seat Back GN At Seat N/S
Driver Heated Seat Cushion BK At Seat N/S
Driver Heated Seat Module C1 GY Driver Heated Seat N/S
Driver Heated Seat Module C2 GY Driver Heated Seat Back N/S
RG8W-90 CONNECTOR/GROUND LOCATIONS BUX8Wa-90-3
CONNECTOR/GROUND LOCATIONS BUX (Continued)