diesel CHRYSLER VOYAGER 2001 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2001, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2001Pages: 4284, PDF Size: 83.53 MB
Page 1830 of 4284
²Front Fog Lamp Relay Actuation
²Front and Rear Blower Motor Relay Actuation
²Accessory Relay Actuation
²Electronic Back Light (EBL) Rear Defogger
²Horn Relay Actuation
²Park Lamp Relay Actuation
²Name Brand Speaker (NBS) Relay Actuation
²Headlamp Washer Relay Actuation
²Diesel Cabin Heater (Diesel Engine Vehicles)
The following inputs areReceived/Monitoredby
the Front Control Module:
²B+ Connection Detection
²Ambient Temperature Sensing
²Right/Left Park Lamp Outage
²Ignition Switch Start Only
²Ignition Switch Run and Start Only
²Washer Fluid Level
²Windshield Wiper Park
²Brake Fluid Level
²Back-Up switch
²Stop Lamp Sense
²Engine Crank Signal (Diesel Engine Vehicles)
²Horn Input
DIAGNOSIS AND TESTING - FRONT CONTROL
MODULE
The front control module is a printed circuit board
based module with a on-board micro-processor. The
front control module interfaces with other electronic
modules in the vehicle via the Programmable Com-
munications Interface (PCI) data bus (J1850). In
order to obtain conclusive testing the Programmable
Communications Interface (PCI) data bus network
and all of the electronic modules that provide inputs
to, or receive outputs from the front control module
must be checked. All PCI (J1850) communication
faults must be resolved prior to further diagnosing
any front control module related issues.
The front control module was designed to be diag-
nosed with an appropriate diagnostic scan tool, such
as the DRB IIIt. The most reliable, efficient, and
accurate means to diagnose the front control module
requires the use of a DRB IIItscan tool and the
proper Body Diagnostic Procedures manual.
Before any testing of the front control module is
attempted, the battery should be fully charged and
all wire harness and ground connections inspected
around the affected areas on the vehicle.
REMOVAL
(1) Disconnect the positive and negative battery
cables from the battery.
(2) Remove the battery from the vehicle. Refer to
the procedure in Battery Systems.(3) Using a long flat-pladed screwdriver, gently
twist the Intelligent Power Module (IPM) retaining
clip outboard to free the intelligent power module
from its mounting bracket (Fig. 6). Rotate intelligent
power module upward to access the Front Control
Module (FCM) retaining screws.
(4) Remove the front control module retaining
screws.
(5) Using both hands, pull the front control module
straight from the intelligent power module assembly
to disconnect the 49-way electrical connector (Fig. 7)
and remove the front control module from the vehi-
cle.
INSTALLATION
(1) Install the front control module in the intelli-
gent power module assembly by pushing the 49-way
electrical connector straight in (Fig. 7).
(2) Install the front control module retaining
screws. Torque the screws to 7 in. lbs.
(3) Rotate the intelligent power module assembly
downward to secure in mounting bracket.
(4) Install the battery in the vehicle. Refer to the
procedure in Battery Systems.
(5) Connect the positive and negative battery
cables.
NOTE: If the vehicle is not equipped with Name
Brand Speakers (NBS, Infinity) or Headlamp Wash-
ers the DRB IIITmust be used to Disable the appro-
priate relays in the Intelligent Power Module
Assembly.
Fig. 6 REMOVING INTELLIGENT POWER MODULE
8E - 6 ELECTRONIC CONTROL MODULESRS
FRONT CONTROL MODULE (Continued)
Page 1889 of 4284
ENGINE SYSTEMS
TABLE OF CONTENTS
page page
BATTERY SYSTEM - RG ONLY................ 1
CHARGING............................... 5STARTING................................ 7
BATTERY SYSTEM - RG ONLY
TABLE OF CONTENTS
page page
BATTERY
DESCRIPTION............................1
STANDARD PROCEDURE...................2
BATTERY..............................2BATTERY CHARGING....................3
BATTERY CABLES
REMOVAL...............................4
INSTALLATION............................4
BATTERY
DESCRIPTION
There are two different batteries available on this
model. Vehicles equipped with a diesel engine utilize
a spiral wound plate designed battery with recombi-
nation technology. This is a maintenance-free battery
that is capable of delivering more power than a con-
ventional battery. This additional power is required
by a diesel engine during cold cranking. Vehicles
equipped with a gasoline engine utilize a conven-
tional battery. Refer to the following information for
detailed differences and descriptions of these two bat-
teries.
SPIRAL PLATE BATTERY - DIESEL ENGINE
Spiral plate technology takes the elements of tradi-
tional batteries - lead and sulfuric acid - to the next
level. By tightly winding layers of spiral grids and
acid-permeated vitreous separators into cells, the
manufacturer has developed a battery with more
power and service life than conventional batteries the
same size. The spiral plate battery is completely, per-
manently sealed. Through gas recombination, hydro-
gen and oxygen within the battery are captured
during normal charging and reunited to form the
water within the electrolyte, eliminating the need to
add distilled water. Therefore, these batteries have
non-removable battery vent caps (Fig. 1). Watercan-
notbe added to this battery.The acid inside an spiral plate battery is bound
within the vitreous separators, ending the threat of
acid leaks. This feature allows the battery to be
installed in any position anywhere in the vehicle.
Fig. 1 MAINTENANCE-FREE DIESEL ENGINE
BATTERY
RGENGINE SYSTEMS8Fa-1
Page 1939 of 4284
INSTRUMENT CLUSTER
TABLE OF CONTENTS
page page
INSTRUMENT CLUSTER
DESCRIPTION............................1OPERATION.............................1
INSTRUMENT CLUSTER
DESCRIPTION
WATER IN FUEL LAMP
The Water In Fuel Lamp is located in the instru-
ment cluster. When moisture is found within the fuel
system, the sensor sends a message via the PCI data
bus to the instrument cluster. The sensor is located
underneath the vehicle, directly above the rear axle.
The sensor is housed within the fuel filter/water sep-
arator assembly cover. The sensor is not serviced sep-
arately. If found defective, the entire assembly cover
must be replaced.
OPERATION
WATER IN FUEL LAMP
The Water In Fuel Sensor is a resistive type
switch. It is calibrated to sense the different resis-
tance between diesel fuel and water. When water
enters the fuel system, it is caught in the bottom of
the fuel filter/water separator assembly, where the
sensor is located. Water has less resistance than die-
sel fuel. The sensor then sends a PCI data bus mes-
sage to the instrument cluster to illuminate the
lamp.
If the lamp is inoperative, perform the self diag-
nostic test on the instrument cluster to check the
lamp operation before continuing diagnosis.
RGINSTRUMENT CLUSTER8Ja-1
Page 2103 of 4284
8W-10 POWER DISTRIBUTION
Component PageA/C Compressor Clutch..................8Wa-10-19, 20, 38, 40
A/C Compressor Clutch Relay.............8Wa-10-19, 20, 37, 38, 40
Accessory Relay.......................8Wa-10-15, 26, 57
Ambient Temp Sensor........................8Wa-10-54
Auto Shut Down Relay......................8Wa-10-19, 34
Auto Temp Control.........................8Wa-10-33
Back-Up Lamp Switch........................8Wa-10-58
Battery........................8Wa-10-12, 13, 14, 34, 40
Blower Motor Resistor......................8Wa-10-17, 31
Body Control Module......8Wa-10-21, 33, 38, 41, 42, 44, 46, 47, 48, 49, 61
Brake Fluid Level Switch......................8Wa-10-57
Brake Lamp Switch.....................8Wa-10-21, 44, 59
Brake Transmission Shift Interlock Solenoid.............8Wa-10-55
Cabin Heater Assist.....................8Wa-10-20, 36, 52
Camshaft Position Sensor......................8Wa-10-37
Center High Mounted Stop Lamp..................8Wa-10-59
Clockspring.............................8Wa-10-53
Clutch Pedal Interlock Switch Jumper........8Wa-10-16, 30, 46, 47, 53
Clutch Pedal Interlock Switch............8Wa-10-16, 30, 46, 47, 53
Controller Antilock Brake...........8Wa-10-16, 21, 30, 42, 48, 54, 59
Crank Case Ventilation Heater...................8Wa-10-41
Data Link Connector.......................8Wa-10-29, 61
Defogger Relay......................8Wa-10-17, 18, 32, 56
Diagnostic Junction Port.......................8Wa-10-54
Driver Door Lock Switch.....................8Wa-10-28, 29
Driver Heated Seat Module.....................8Wa-10-42
Driver Power Seat Switch......................8Wa-10-42
Driver Power Window Switch....................8Wa-10-29
ECM/PCM Relay.........................8Wa-10-20, 36
EGR Solenoid..........................8Wa-10-37, 39
Electric Wiper De-Icer........................8Wa-10-28
Engine Control Module........8Wa-10-16, 20, 30, 36, 37, 40, 41, 58, 59
Floor Console Lamp.........................8Wa-10-27
Floor Console Power Outlet...................8Wa-10-27, 29
Front Blower Module......................8Wa-10-17, 31
Front Blower Motor Relay................8Wa-10-16, 17, 31, 56
Front Cigar Lighter.......................8Wa-10-15, 27
Front Control Module . . . 8Wa-10-14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25,
26, 29, 30, 31, 32, 38, 40, 45, 46, 47, 50, 51, 52, 53, 54. 55, 56, 57, 58, 59, 61
Front Fog Lamp Relay....................8Wa-10-14, 22, 56
Front Washer Pump Motor..................8Wa-10-15, 26, 61
Front Wiper Hi/Low Relay..................8Wa-10-15, 25, 57
Front Wiper On/Off Relay..................8Wa-10-15, 25, 52
Fuel Heater.............................8Wa-10-41
Fuel Heater Relay......................8Wa-10-20, 40, 57
Fuel Injector No. 1..........................8Wa-10-35
Fuel Injector No. 2..........................8Wa-10-35
Fuel Injector No. 3..........................8Wa-10-35
Fuel Injector No. 4..........................8Wa-10-35
Fuel Injector No. 5..........................8Wa-10-35
Fuel Injector No. 6..........................8Wa-10-35
Fuel Pressure Solenoid.......................8Wa-10-37
Fuel Pump Module........................8Wa-10-19, 38
Fuel Pump Relay.......................8Wa-10-19, 38, 57
Fuse 1 (IPM).........................8Wa-10-14, 15, 22
Fuse 2 (IPM) (Diesel).....................8Wa-10-14, 10-24
Fuse 2 (IPM) (Gas)......................8Wa-10-14, 10-23
Fuse 3 (IPM).........................8Wa-10-14, 23, 24
Fuse 4 (IPM).......................8Wa-10-14, 15, 16, 25
Fuse 5 (IPM)...........................8Wa-10-15, 26
Fuse 6 (IPM)...........................8Wa-10-15, 26
Fuse 8 (IPM)...........................8Wa-10-16, 29
Fuse 9 (IPM).........................8Wa-10-16, 17, 30
Fuse 10 (IPM)..........................8Wa-10-17, 31
Fuse 11 (IPM)..........................8Wa-10-15, 26
Fuse 12 (IPM)..........................8Wa-10-17, 31
Fuse 13 (IPM)..........................8Wa-10-18, 32
Fuse 14 (IPM)....................8Wa-10-18, 19, 20, 32, 52
Fuse 15 (IPM) (Diesel)......................8Wa-10-20, 36
Fuse 15 (IPM) (Gas).....................8Wa-10-18, 19, 34
Fuse 16 (IPM) (Diesel)......................8Wa-10-20, 36
Fuse 16 (IPM) (Gas).......................8Wa-10-19, 34
Fuse 17 (IPM) (Diesel)......................8Wa-10-20, 40
Fuse 17 (IPM) (Gas).......................8Wa-10-19, 38
Fuse 18 (IPM)....................8Wa-10-19, 20, 21, 38, 40
Fuse 19 (IPM)......................8Wa-10-19, 20, 21, 42
Fuse 20 (IPM)..........................8Wa-10-21, 42
Fuse 21 (IPM)..........................8Wa-10-21, 42
Fuse 22 (IPM)..........................8Wa-10-21, 42
Fuse 23 (IPM)........................8Wa-10-21, 46, 47
Fuse 24 (IPM)............................8Wa-10-21
Fuse 24 (IPM)............................8Wa-10-44
Fuse 26 (IPM)..........................8Wa-10-21, 44
Fuse 27 (IPM)..........................8Wa-10-21, 44
Fuse 28 (IPM)..........................8Wa-10-15, 26
Fuse 30 (IPM)..........................8Wa-10-21, 45
Fuse 31 (IPM)..........................8Wa-10-21, 45
Fuse 32 (IPM)..........................8Wa-10-21, 45
Fuse 33 (IPM)............................8Wa-10-15
Fuse 33 (IPM)............................8Wa-10-26
Fuselink.............................8Wa-10-12, 13
G100................................8Wa-10-48
G101...............................8Wa-10-34, 40
G103................................8Wa-10-61
G300................................8Wa-10-50
G300................................8Wa-10-51
Generator........................8Wa-10-12, 13, 35, 37
Glow Plug Relay.........................8Wa-10-12, 37
Headlamp Switch........................8Wa-10-24, 55Component PageHeadlamp Washer Pump Motor.................8Wa-10-21, 45
Headlamp Washer Relay...................8Wa-10-21, 45, 56
High Note Horn...........................8Wa-10-29
Horn Relay..........................8Wa-10-16, 29, 52
Ignition Coil.............................8Wa-10-35
Ignition Switch............8Wa-10-16, 21, 30, 38, 39, 41, 46, 47, 53
Instrument Cluster.......................8Wa-10-21, 44
Intelligent Power Module . . 8Wa-10-2, 10-3, 10-4, 10-12, 14, 15, 16, 17, 18, 19,
20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40,
41, 42, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 61
Leak Detection Pump........................8Wa-10-39
Left B-Pillar Switch.........................8Wa-10-28
Left Combination Relay.......................8Wa-10-60
Left Fog Lamp..........................8Wa-10-14, 22
Left Front Park/ Turn Signal Lamp............8Wa-10-14, 23, 49, 58
Left Headlamp............................8Wa-10-50
Left Headlamp Leveling Motor................8Wa-10-24, 55, 58
Left High Beam Lamp........................8Wa-10-51
Left Low Beam Lamp........................8Wa-10-51
Left Park Lamp.........................8Wa-10-24, 58
Left Power Mirror..........................8Wa-10-32
Left Rear Lamp Assembly..............8Wa-10-23, 24, 58, 59, 60
Left Repeater Lamp.........................8Wa-10-44
Left Side Impact Airbag Control Module...............8Wa-10-55
Left Sliding Door Control Module..................8Wa-10-45
Left Stop/ Turn Signal Relay.....................8Wa-10-60
Left Turn Signal Lamp.......................8Wa-10-49
License Lamp........................8Wa-10-23, 24, 58
Lift Pump Motor.........................8Wa-10-20, 36
Lift Pump Relay.........................8Wa-10-20, 36
Low Note Horn...........................8Wa-10-29
Mass Air Flow Sensor........................8Wa-10-37
Memory Seat/ Mirror Module....................8Wa-10-42
Message Center...........................8Wa-10-44
Name Brand Speaker Relay.................8Wa-10-18, 32, 52
Occupant Restraint Controller..................8Wa-10-56, 61
Overhead Console..........................8Wa-10-33
Oxygen Sensor 1/1 Upstream....................8Wa-10-35
Oxygen Sensor 1/2 Downstream...................8Wa-10-35
Park Lamp Relay.....................8Wa-10-14, 23, 24, 52
Park/ Neutral Position Switch....................8Wa-10-58
Passenger Door Lock Switch...................8Wa-10-26, 28
Passenger Folding Mirror Relay.............8Wa-10-19, 20, 38, 40
Passenger Heated Seat Module...................8Wa-10-43
Passenger Power Seat Switch....................8Wa-10-43
Passenger Power Window Switch..................8Wa-10-26
Power Liftgate Module......................8Wa-10-21, 45
Power Mirror Switch...................8Wa-10-19, 20, 39, 40
Power Outlet............................8Wa-10-29
Power Seat Circuit Breaker...................8Wa-10-21, 42
Power Window Circuit Breaker.................8Wa-10-15, 26
Powertrain Control Module........8Wa-10-16, 19, 30, 34, 35, 38, 39, 48
PTC4 ..............................8Wa-10-18, 32
Ptc7.............................8Wa-10-15, 16, 29
Radiator Fan Relay.....................8Wa-10-21, 44, 48
Radiator Fan Relay No. 1....................8Wa-10-12, 37
Radiator Fan Relay No. 2....................8Wa-10-37, 44
Radiator Fan Relay No. 3....................8Wa-10-21, 37
Radio..............................8Wa-10-27, 33
Radio Choke...........................8Wa-10-18, 32
Rear A/C-Heater Unit......................8Wa-10-17, 31
Rear Blower Motor Power Module..................8Wa-10-31
Rear Blower Motor Relay.................8Wa-10-17, 18, 31, 56
Rear Power Outlet......................8Wa-10-15, 26, 27
Rear Washer Pump Motor..................8Wa-10-15, 26, 61
Rear Window Defogger Grid...................8Wa-10-18, 32
Rear Wiper Motor..........................8Wa-10-28
Remote Keyless Entry Module....................8Wa-10-33
Right B-Pillar Switch........................8Wa-10-28
Right Combination Relay......................8Wa-10-60
Right Fog Lamp.........................8Wa-10-14, 22
Right Front Park/ Turn Signal Lamp...........8Wa-10-14, 23, 49, 53
Right Headlamp...........................8Wa-10-50
Right Headlamp Leveling Motor...............8Wa-10-24, 53, 55
Right High Beam Lamp.......................8Wa-10-51
Right Low Beam Lamp.......................8Wa-10-51
Right Park Lamp........................8Wa-10-24, 53
Right Power Mirror.........................8Wa-10-32
Right Rear Lamp Assembly................8Wa-10-14, 23, 24, 59
Right Repeater Lamp........................8Wa-10-44
Right Side Impact Airbag Control Module..............8Wa-10-55
Right Sliding Door Control Module.................8Wa-10-45
Right Stop/ Turn Signal Relay....................8Wa-10-60
Right Turn Signal Lamp.......................8Wa-10-49
Sentry Key Immobilizer Module...........8Wa-10-33, 39, 41, 46, 47
Solenoid/ Pressure Switch Assy...................8Wa-10-34
Starter Motor.......................8Wa-10-12, 13, 16, 30
Starter Motor Relay...................8Wa-10-16, 30, 46, 47
Thatcham Alarm Module.................8Wa-10-39, 41, 47, 61
Torque Converter Clutch Solenoid..................8Wa-10-39
Trailer Tow Connector......................8Wa-10-23, 58
Transmission Control Module...........8Wa-10-16, 19, 30, 34, 54, 55
Transmission Control Relay...................8Wa-10-19, 34
Transmission Range Sensor.....................8Wa-10-58
TXV Solenoid............................8Wa-10-31
Vehicle Speed Sensor........................8Wa-10-36
Washer Fluid Level Switch.....................8Wa-10-53
Wiper Module........................8Wa-10-15, 25, 52
RG8W-10 POWER DISTRIBUTION8Wa-10-1
Page 2195 of 4284
8W-20 CHARGING SYSTEM
Component Page
Auto Shut Down Relay............... 8Wa-20-2
Battery......................... 8Wa-20-2, 3
Battery Temperature Sensor........... 8Wa-20-3
ECM/PCM Relay.................... 8Wa-20-3
Engine Control Module............... 8Wa-20-3
Fuse 16 (IPM) (Diesel)............... 8Wa-20-3
Fuse 16 (IPM) (Gas)................. 8Wa-20-2
Fuse 17 (IPM) (Gas)................. 8Wa-20-2Component Page
Fuselink........................ 8Wa-20-2, 3
G100........................... 8Wa-20-2, 3
G101........................... 8Wa-20-2, 3
Generator....................... 8Wa-20-2, 3
Intelligent Power Module........... 8Wa-20-2, 3
Powertrain Control Module............ 8Wa-20-2
Starter Motor.................... 8Wa-20-2, 3
RG8W-20 CHARGING SYSTEM8Wa-20-1
Page 2203 of 4284
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8Wa-30-17
A/C Compressor Clutch Relay....... 8Wa-30-3, 17
A/C Pressure Sensor........... 8Wa-30-9, 15, 24
Accelerator Pedal Position Sensor...... 8Wa-30-31
Auto Shut Down Relay.... 8Wa-30-2, 5, 7, 8, 12, 13
Battery..................... 8Wa-30-2, 17, 25
Battery Temperature Sensor.......... 8Wa-30-24
Body Control Module.............. 8Wa-30-4, 18
Boost Pressure Sensor............... 8Wa-30-24
Brake Lamp Switch............ 8Wa-30-6, 20, 30
Cabin Heater Assist................ 8Wa-30-21
Camshaft Position Sensor....... 8Wa-30-7, 13, 23
Clockspring..................... 8Wa-30-3, 22
Clutch Departure Switch............. 8Wa-30-29
Crank Case Ventilation Heater........ 8Wa-30-18
Crankshaft Position Sensor...... 8Wa-30-7, 13, 23
Data Link Connector.............. 8Wa-30-4, 21
Diagnostic Junction Port........... 8Wa-30-4, 22
Dosing Pump...................... 8Wa-30-21
ECM/PCM Relay....... 8Wa-30-17, 19, 23, 25, 27
EGR Solenoid................... 8Wa-30-5, 27
Engine Control Module..... 8Wa-30-17, 18, 19, 20,
21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31
Engine Coolant Temp Sensor..... 8Wa-30-9, 15, 24
Engine Oil Pressure Sensor........... 8Wa-30-20
Engine Oil Pressure Switch........... 8Wa-30-6
Engine Oil Temperature Sensor....... 8Wa-30-23
EVAP/Purge Solenoid................ 8Wa-30-3
Front Control Module........ 8Wa-30-3, 4, 21, 29
Fuel Heater....................... 8Wa-30-28
Fuel Heater Relay............... 8Wa-30-18, 28
Fuel Injector No. 1............. 8Wa-30-8, 12, 26
Fuel Injector No. 2............. 8Wa-30-8, 12, 26
Fuel Injector No. 3............. 8Wa-30-8, 12, 26
Fuel Injector No. 4............. 8Wa-30-8, 12, 26
Fuel Injector No. 5................. 8Wa-30-12
Fuel Injector No. 6................. 8Wa-30-12
Fuel Pressure Sensor............... 8Wa-30-30
Fuel Pressure Solenoid.............. 8Wa-30-19
Fuel Pump Module............... 8Wa-30-4, 18
Fuel Pump Relay................... 8Wa-30-4
Fuse 15 (IPM) (Diesel)............ 8Wa-30-21, 28
Fuse 16 (IPM (Diesel).... 8Wa-30-17, 19, 23, 25, 27
Fuse 16 (IPM) (Gas)...... 8Wa-30-2, 5, 7, 8, 12, 13
Fuse 17 (IPM) (Diesel)............ 8Wa-30-18, 28
Fuse 17 (IPM) (Gas)............... 8Wa-30-2, 4
Fuse 18 (IPM)..................... 8Wa-30-17Component Page
Fuse 26 (IPM)..................... 8Wa-30-30
Fuselink......................... 8Wa-30-25
G100.......................... 8Wa-30-2, 17
G101.......................... 8Wa-30-2, 17
G103.................. 8Wa-30-5, 6, 17, 18, 21
G200............................ 8Wa-30-22
G300....................... 8Wa-30-6, 20, 29
G302....................... 8Wa-30-4, 18, 28
Generator...................... 8Wa-30-2, 18
Glow Plug No. 1................... 8Wa-30-25
Glow Plug No. 2................... 8Wa-30-25
Glow Plug No. 3................... 8Wa-30-25
Glow Plug No. 4................... 8Wa-30-25
Glow Plug Relay................... 8Wa-30-25
Idle Air Control Motor............ 8Wa-30-11, 14
Ignition Coil.................... 8Wa-30-7, 13
Ignition Switch.................... 8Wa-30-16
Inlet Air Temperature Sensor...... 8Wa-30-10, 14
Intelligent Power Module . . . 8Wa-30-2, 3, 4, 5, 7, 8,
12, 13, 16, 17, 18, 19, 21, 23, 25, 27, 28, 29, 30
Knock Sensor................... 8Wa-30-9, 15
Leak Detection Pump............... 8Wa-30-16
Left Speed Control Switch.......... 8Wa-30-3, 22
Lift Pump Motor................... 8Wa-30-28
Lift Pump Relay................... 8Wa-30-28
Manifold Absolute Pressure Sensor . . . 8Wa-30-9, 15
Mass Air Flow Sensor............... 8Wa-30-19
Oxygen Sensor 1/1 Upstream.......... 8Wa-30-5
Oxygen Sensor 1/2 Downstream........ 8Wa-30-5
Park/Neutral Position Switch......... 8Wa-30-11
Powertrain Control Module . . . 8Wa-30-2, 3, 4, 5, 6,
7, 8, 9, 10, 11, 12, 13, 14, 15, 16
Radiator Fan Relay.................. 8Wa-30-3
Radiator Fan Relay No. 1............ 8Wa-30-30
Radiator Fan Relay No. 2............ 8Wa-30-30
Radiator Fan Relay No. 3............ 8Wa-30-30
Right Speed Control Switch......... 8Wa-30-3, 22
Speed Control Servo................. 8Wa-30-6
Starter Motor Relay.............. 8Wa-30-4, 18
Throttle Position Sensor.......... 8Wa-30-10, 14
Torque Converter Clutch Solenoid...... 8Wa-30-16
Transmission Control
Module................. 8Wa-30-7, 10, 11, 14
Transmission Range Sensor........ 8Wa-30-11, 14
Vehicle Speed Sensor........... 8Wa-30-7, 11, 27
Water In Fuel Sensor............... 8Wa-30-29
RG8W-30 FUEL/IGNITION SYSTEM8Wa-30-1
Page 2285 of 4284
8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch........... 8Wa-42-14, 16
A/C Compressor Clutch Relay...... 8Wa-42-14, 16
A/C Pressure Sensor............. 8Wa-42-14, 16
A/C- Heater Control.......... 8Wa-42-2, 3, 4, 5, 7
ATC Remote Sensor................. 8Wa-42-11
Auto Temp Control..... 8Wa-42-8, 9, 10, 11, 12, 13
Battery.......................... 8Wa-42-17
Blower Motor Resistor................ 8Wa-42-2
Body Control Module.......... 8Wa-42-4, 7, 9, 13
Diagnostic Junction Port............ 8Wa-42-4, 9
Driver Blend Door Actuator......... 8Wa-42-5, 10
ECM/PCM Relay................... 8Wa-42-17
Electric Wiper De-Icer.............. 8Wa-42-3, 8
Engine Control Module........... 8Wa-42-16, 17
Evaporator Temperature Sensor..... 8Wa-42-5, 10
Front Blower Module................ 8Wa-42-11
Front Blower Motor............... 8Wa-42-2, 11
Front Blower Motor Relay.......... 8Wa-42-2, 11
Front Control Module........ 8Wa-42-2, 6, 11, 12
Fuse 10 (IPM)................... 8Wa-42-2, 11
Fuse 12 (IPM)................... 8Wa-42-6, 12
Fuse 14 (IPM)...................... 8Wa-42-8
Fuse 16 (IPM) (Diesel).............. 8Wa-42-17
Fuse 18 (IPM).................. 8Wa-42-14, 16
Fuse 27 (IPM).................. 8Wa-42-15, 18
Fuselink......................... 8Wa-42-17
G102......................... 8Wa-42-15, 18
G103......................... 8Wa-42-14, 16
G200.............. 8Wa-42-2, 3, 4, 6, 8, 9, 11, 12
G300.......................... 8Wa-42-7, 13
G302............................ 8Wa-42-12
Intelligent Power Module . . . 8Wa-42-2, 6, 8, 11, 12,
14, 15, 16, 17, 18
Mode Door Actuator.............. 8Wa-42-5, 10
Passenger Blend Door Actuator...... 8Wa-42-5, 10
Powertrain Control Module........ 8Wa-42-14, 15
Radiator Fan No. 1........... 8Wa-42-15, 17, 18
Radiator Fan No. 2.............. 8Wa-42-15, 18
Radiator Fan Relay................. 8Wa-42-15
Radiator Fan Relay No. 1......... 8Wa-42-17, 18
Radiator Fan Relay No. 2............ 8Wa-42-18
Radiator Fan Relay No. 3............ 8Wa-42-18
Rear A/C-Heater Unit.............. 8Wa-42-6, 7
Rear Auto Temp Control Switch....... 8Wa-42-13
Rear Blower Front Control Switch...... 8Wa-42-6
Rear Blower Motor................. 8Wa-42-12
Rear Blower Motor Power Module...... 8Wa-42-12
Rear Blower Motor Relay.......... 8Wa-42-6, 12
Rear Blower Rear Control Switch..... 8Wa-42-6, 7
Rear Mode Motor.................. 8Wa-42-12
Rear Temperature Motor............. 8Wa-42-12
Recirculation Door Actuator........ 8Wa-42-5, 10Component Page
TXV Solenoid..................... 8Wa-42-12
RG8W-42 AIR CONDITIONING-HEATER8Wa-42-1
Page 2441 of 4284
8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch................ 8W-80-6
A/C-Heater Control C1 (MTC)........... 8W-80-6
A/C-Heater Control C2 (MTC)........... 8W-80-6
A/C Pressure Sensor.................. 8W-80-7
Accelerator Pedal Position Sensor (Diesel) . 8W-80-7
Ambient Temp Sensor (Except Base)..... 8W-80-7
ATC Remote Sensor (ATC)............. 8W-80-7
Automatic Day/Night Mirror
(Premium/Luxury)................. 8W-80-8
Autostick Switch (Except Built-Up-Export) . 8W-80-8
Auto Temp Control C1................ 8W-80-8
Auto Temp Control C2................ 8W-80-9
Auto Temp Control C3................ 8W-80-9
Back-Up Lamp Switch (MTX)........... 8W-80-9
Battery Temperature Sensor (Diesel)..... 8W-80-9
Blower Motor Resistor C1 (MTC)....... 8W-80-10
Blower Motor Resistor C2 (MTC)....... 8W-80-10
Body Control Module C1.............. 8W-80-10
Body Control Module C2.............. 8W-80-11
Body Control Module C3.............. 8W-80-12
Body Control Module C4.............. 8W-80-13
Body Control Module C5.............. 8W-80-14
Boost Pressure Sensor (Diesel)......... 8W-80-14
Brake Fluid Level Switch............. 8W-80-15
Brake Lamp Switch................. 8W-80-15
Brake Transmission Shift Interlock Solenoid
(EATX) ......................... 8W-80-15
C100............................. 8W-80-15
C100............................. 8W-80-16
C101............................. 8W-80-16
C101............................. 8W-80-16
C102 (2.4L)........................ 8W-80-17
C102 (2.4L)........................ 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C200............................. 8W-80-20
C200............................. 8W-80-22
C201............................. 8W-80-23
C201............................. 8W-80-24
C202............................. 8W-80-24
C202............................. 8W-80-24
C203 (United Kingdom).............. 8W-80-25
C203 (United Kingdom).............. 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (RHD)....................... 8W-80-26Component Page
C300 (RHD)....................... 8W-80-26
C301............................. 8W-80-26
C301............................. 8W-80-27
C302............................. 8W-80-27
C302............................. 8W-80-27
C303 (LHD)........................ 8W-80-28
C303 (LHD)........................ 8W-80-28
C303 (RHD)....................... 8W-80-28
C303 (RHD)....................... 8W-80-29
C304............................. 8W-80-29
C304............................. 8W-80-29
C305............................. 8W-80-29
C305............................. 8W-80-30
C306............................. 8W-80-30
C306............................. 8W-80-30
C307............................. 8W-80-30
C307............................. 8W-80-31
C308............................. 8W-80-31
C308............................. 8W-80-31
C309............................. 8W-80-32
C309............................. 8W-80-32
C310 (Front Console)................ 8W-80-32
C310 (Front Console)................ 8W-80-33
C311 ............................. 8W-80-33
C311 ............................. 8W-80-33
C312............................. 8W-80-34
C312............................. 8W-80-34
C313 (Rear Console)................. 8W-80-35
C313 (Rear Console)................. 8W-80-35
C314 (High Line)................... 8W-80-35
C314 (High Line)................... 8W-80-35
C315 (High Line)................... 8W-80-36
C315 (High Line)................... 8W-80-36
C316 (Power Sliding Door)............ 8W-80-36
C316 (Power Sliding Door)............ 8W-80-37
C317 (Power Sliding Door)............ 8W-80-37
C317 (Power Sliding Door)............ 8W-80-37
C318 (Trailer Tow).................. 8W-80-38
C318 (Trailer Tow).................. 8W-80-38
C319 (Except Built-Up-Export/Low Line) . 8W-80-38
C319 (Except Built-Up-Export/Low Line) . 8W-80-38
C320............................. 8W-80-39
C320............................. 8W-80-39
C321............................. 8W-80-39
C321............................. 8W-80-39
C322 (Memory)..................... 8W-80-39
C322 (Memory)..................... 8W-80-40
C324 (Manual Sliding Door)........... 8W-80-40
C324 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-41
C326............................. 8W-80-41
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-1
Page 2442 of 4284
Component Page
C326............................. 8W-80-41
C327............................. 8W-80-41
C327............................. 8W-80-41
C329 (Diesel)....................... 8W-80-42
C329 (Diesel)....................... 8W-80-42
C330 (Diesel)....................... 8W-80-42
C330 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-43
C332 (ATC)........................ 8W-80-43
C332 (ATC)........................ 8W-80-43
Cabin Heater Assist C1 (Diesel)........ 8W-80-43
Cabin Heater Assist C2 (Diesel)........ 8W-80-44
Camshaft Position Sensor (Gas)........ 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
CD Changer....................... 8W-80-44
Center Dome Lamp (Base/High Line).... 8W-80-45
Center High Mounted Stop Lamp....... 8W-80-45
Clockspring C1..................... 8W-80-45
Clockspring C2..................... 8W-80-45
Clockspring C3..................... 8W-80-45
Clockspring C4..................... 8W-80-46
Clockspring C5..................... 8W-80-46
Clutch Departure Switch (Diesel)....... 8W-80-46
Clutch Interlock/Upstop Switch (MTX) . . . 8W-80-46
Controller Antilock Brake............. 8W-80-47
Crank Case Ventilation Heater (Diesel) . . 8W-80-47
Crankshaft Position Sensor (Diesel)..... 8W-80-48
Crankshaft Position Sensor (Gas)....... 8W-80-48
Data Link Connector................. 8W-80-48
Diagnostic Junction Port.............. 8W-80-49
Dosing Pump....................... 8W-80-49
Driver Airbag C1.................... 8W-80-49
Driver Airbag C2.................... 8W-80-49
Driver Blend Door Actuator (ATC)...... 8W-80-50
Driver Blend Door Actuator (MTC)...... 8W-80-50
Driver Door Courtesy Lamp........... 8W-80-50
Driver Door Lock Switch.............. 8W-80-50
Driver Heated Seat Back............. 8W-80-50
Driver Heated Seat Cushion........... 8W-80-51
Driver Heated Seat Module C1......... 8W-80-51
Driver Heated Seat Module C2......... 8W-80-51
Driver Heated Seat Module C3......... 8W-80-51
Driver Power Seat Front Riser Motor.... 8W-80-52
Driver Power Seat Horizontal Motor..... 8W-80-52
Driver Power Seat Rear Riser Motor.... 8W-80-52
Driver Power Seat Recliner Motor...... 8W-80-52
Driver Power Seat Switch............. 8W-80-52
Driver Power Window Motor........... 8W-80-53
Driver Power Window Switch (LHD)..... 8W-80-53
Driver Power Window Switch (RHD).... 8W-80-53
Driver Seat Belt Switch.............. 8W-80-54
Driver Seat Belt Tensioner............ 8W-80-54
EGR Solenoid (Diesel)................ 8W-80-54Component Page
EGR Solenoid (Gas)................. 8W-80-54
Electric Wiper De-Icer C1............. 8W-80-54
Electric Wiper De-Icer C2............. 8W-80-55
Engine Control Module C1 (Diesel)...... 8W-80-55
Engine Control Module C2 (Diesel)...... 8W-80-57
Engine Coolant Temp Sensor (Diesel).... 8W-80-57
Engine Coolant Temp Sensor (Gas)...... 8W-80-58
Engine Oil Pressure Sensor (Diesel)..... 8W-80-58
Engine Oil Pressure Switch (Gas)....... 8W-80-58
Engine Oil Temperature Sensor (Diesel) . . 8W-80-58
EVAP/Purge Solenoid (Gas)............ 8W-80-58
Evaporator Temperature Sensor........ 8W-80-59
Floor Console Lamp................. 8W-80-59
Floor Console Power Outlet........... 8W-80-59
Front Blower Module C1 (ATC)......... 8W-80-59
Front Blower Module C2 (ATC)......... 8W-80-59
Front Cigar Lighter................. 8W-80-60
Front Reading Lamps/Switch.......... 8W-80-60
Front Washer Pump Motor............ 8W-80-60
Fuel Heater (Diesel)................. 8W-80-60
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-60
Fuel Injector No. 1 (Diesel)............ 8W-80-61
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 2 (Diesel)............ 8W-80-61
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 3 (Diesel)............ 8W-80-61
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-62
Fuel Injector No. 4 (Diesel)............ 8W-80-62
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-62
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-62
Fuel Pressure Sensor (Diesel).......... 8W-80-62
Fuel Pressure Solenoid (Diesel)......... 8W-80-63
Fuel Pump Module.................. 8W-80-63
Generator......................... 8W-80-63
Glove Box Lamp.................... 8W-80-63
Glow Plug Relay (Diesel).............. 8W-80-63
Halo Lamp........................ 8W-80-64
Headlamp Switch................... 8W-80-64
Headlamp Washer Pump Motor
(Built-Up-Export)................. 8W-80-64
High Note Horn.................... 8W-80-64
Hood Ajar Switch................... 8W-80-65
Idle Air Control Motor (2.4L).......... 8W-80-65
Idle Air Control Motor (3.3L/3.8L)....... 8W-80-65
Ignition Coil (2.4L).................. 8W-80-65
Ignition Coil (3.3L/3.8L).............. 8W-80-65
Ignition Switch..................... 8W-80-66
Inlet Air Temperature Sensor.......... 8W-80-66
Instrument Cluster.................. 8W-80-66
Instrument Panel Switch Bank......... 8W-80-67
Intelligent Power Module C1.......... 8W-80-67
Intelligent Power Module C2.......... 8W-80-68
Intelligent Power Module C3 (Diesel).... 8W-80-68
Intelligent Power Module C3 (Gas)...... 8W-80-69
8Wa - 80 - 2 8W-80 CONNECTOR PIN-OUTSRG
Page 2443 of 4284
Component Page
Intelligent Power Module C4.......... 8W-80-69
Intelligent Power Module C5.......... 8W-80-69
Intelligent Power Module C6.......... 8W-80-70
Intelligent Power Module C7.......... 8W-80-70
Intelligent Power Module C8.......... 8W-80-71
Intelligent Power Module C9.......... 8W-80-71
Knock Sensor (2.4L)................. 8W-80-71
Knock Sensor (3.3L/3.8L)............. 8W-80-71
Leak Detection Pump
(Except Built-Up-Export)........... 8W-80-72
Left B-Pillar Switch................. 8W-80-72
Left Cinch/Release Motor
(Power Sliding Door)............... 8W-80-72
Left Combination Relay (Trailer Tow).... 8W-80-72
Left Cylinder Lock Switch............. 8W-80-72
Left Door Speaker................... 8W-80-73
Left Fog Lamp..................... 8W-80-73
Left Front Door Ajar Switch (Base)...... 8W-80-73
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-73
Left Front Park/Turn Signal Lamp (Except
Built-Up-Export).................. 8W-80-74
Left Front Wheel Speed Sensor......... 8W-80-74
Left Full Open Switch (Power Sliding Door). 8W-80-74
Left Headlamp (Except Built-Up-Export) . 8W-80-74
Left Headlamp Leveling Motor
(Built-Up-Export)................. 8W-80-74
Left High Beam Lamp (Built-Up-Export) . 8W-80-75
Left Instrument Panel Speaker......... 8W-80-75
Left Liftgate Flood Lamp............. 8W-80-75
Left Low Beam Lamp (Built-Up-Export) . . 8W-80-75
Left Mid Reading Lamp
(Premium/Luxury)................. 8W-80-75
Left Park Lamp (Built-Up-Export)...... 8W-80-76
Left Power Mirror................... 8W-80-76
Left Rear Lamp Assembly............. 8W-80-76
Left Rear Pillar Speaker.............. 8W-80-77
Left Rear Reading Lamp (Luxury)...... 8W-80-77
Left Rear Speaker................... 8W-80-77
Left Rear Vent Motor................ 8W-80-77
Left Rear Wheel Speed Sensor......... 8W-80-77
Left Remote Radio Switch............. 8W-80-78
Left Repeater Lamp (Built-Up-Export) . . . 8W-80-78
Left Seat Airbag.................... 8W-80-78
Left Side Impact Airbag Control Module . . 8W-80-78
Left Sliding Door Control Module C1
(Power Sliding Door)............... 8W-80-78
Left Sliding Door Control Module C2
(Power Sliding Door)............... 8W-80-79
Left Sliding Door Latch Sensing Switch
(Power Sliding Door)............... 8W-80-79
Left Sliding Door Lock Motor
(Power Sliding Door)............... 8W-80-79
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door).............. 8W-80-80Component Page
Left Sliding Door Motor
(Power Sliding Door)............... 8W-80-80
Left Speed Control Switch............ 8W-80-80
Left Stop/Turn Signal Relay (Trailer Tow) . 8W-80-80
Left Turn Signal Lamp
(Built-Up-Export)................. 8W-80-81
Left Visor/Vanity Lamp
(Premium/Luxury)................. 8W-80-81
License Lamp (Manual Release)........ 8W-80-81
License Lamp (Power Liftgate)......... 8W-80-81
License Lamp (Power Release)......... 8W-80-82
Liftgate Ajar Switch (Manual Release) . . . 8W-80-82
Liftgate Ajar Switch (Power Release).... 8W-80-82
Liftgate Cinch/Release Motor
(Power Liftgate).................. 8W-80-82
Liftgate Cylinder Lock Switch.......... 8W-80-82
Liftgate Left Pinch Sensor
(Power Liftgate).................. 8W-80-83
Liftgate Right Pinch Sensor
(Power Liftgate).................. 8W-80-83
Lift Pump Motor (Diesel)............. 8W-80-83
Low Note Horn..................... 8W-80-83
Manifold Absolute Pressure
Sensor (Gas)..................... 8W-80-83
Mass Air Flow Sensor (Diesel)......... 8W-80-84
Memory Power Seat Switch........... 8W-80-84
Memory Seat/Mirror Module C1........ 8W-80-84
Memory Seat/Mirror Module C2........ 8W-80-85
Memory Seat/Mirror Module C3........ 8W-80-85
Memory Seat/Mirror Module C4........ 8W-80-86
Memory Seat Front Vertical Motor...... 8W-80-86
Memory Seat Front Vertical
Position Sensor................... 8W-80-86
Memory Seat Horizontal Motor......... 8W-80-86
Memory Seat Horizontal
Position Sensor................... 8W-80-86
Memory Seat Rear Vertical Motor....... 8W-80-87
Memory Seat Rear Vertical
Position Sensor................... 8W-80-87
Memory Seat Recliner Motor.......... 8W-80-87
Memory Seat Recliner Position Sensor . . . 8W-80-87
Memory Seat Switch................. 8W-80-87
Message Center (High Line)........... 8W-80-88
Mode Door Actuator (ATC)............ 8W-80-88
Mode Door Actuator (MTC)............ 8W-80-88
Multi-Function Switch............... 8W-80-88
Occupant Restraint Controller......... 8W-80-89
Overhead Console (Except Base)........ 8W-80-89
Oxygen Sensor 1/1 Upstream (Gas)...... 8W-80-90
Oxygen Sensor 1/2 Downstream (Gas) . . . 8W-80-90
Park/Neutral Position Switch (ATX)..... 8W-80-90
Passenger Airbag................... 8W-80-90
Passenger Blend Door Actuator (ATC) . . . 8W-80-90
Passenger Blend Door Actuator (MTC) . . . 8W-80-91
Passenger Door Courtesy Lamp........ 8W-80-91
RG8W-80 CONNECTOR PIN-OUTS8Wa-80-3