CHRYSLER VOYAGER 2001 Service Manual

Symptom:
NO PCI MESSAGES FROM CD CHANGER
When Monitored and Set Condition:
NO PCI MESSAGES FROM CD CHANGER
When Monitored: With the ignition on and the radio on.
Set Condition:
POSSIBLE CAUSES
CD CHANGER (DIN) CABLE
CD CHANGER PCI BUS CIRCUIT OPEN
IGNITION SWITCH OUTPUT CIRCUIT OPEN
RADIO GROUND CKT OPEN
CD CHANGER
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the Radio C4 connector (DIN cable) from the Radio and the CD Changer.
Visually inspect the Radio C4 (DIN) cable for damage.
In the next step check for open wires in the DIN cable.
Measure the resistance of the each DIN cable circuit between the Radio DIN cable
connector and the CD Changer DIN cable connector.
In the next step check for wires shorted to the DIN cable metal connectors.
Measure the resistance between each Radio C4 connector ( DIN cable) circuit and the
Radio Din cable metal connector.
Is the DIN cable circuits shorted together or open?All
Ye s®Replace the CD Changer (DIN) cable.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
362
COMMUNICATION

TEST ACTION APPLICABILITY
2 Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select DRB Standalone.
Select lab scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Disconnect the CD Changer harness connector (DIN cable).
Reconnect the Radio C4 (DIN Cable) harness connector.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the CD Changer DIN Cable connector.
Turn the ignition on.
Turn the Radio and CD Changer on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 3
No®Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the CD Changer harness connector (DIN cable).
Turn the ignition on.
Turn the Radio and the CD Changer on.
Using a 12-volt test light connected to ground, probe the Ignition Switch Output
circuit in the CD Changer DIN Cable connector.
Is the test light illuminated?All
Ye s®Go To 4
No®Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the CD Changer harness connector (DIN cable).
Using a 12-volt test light connected to 12-volts, probe the CD Changer ground circuit
in the CD Changer connector (DIN cable).
Is the test light illuminated?All
Ye s®Go To 5
No®Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
5 If there are no possible causes remaining, view repair. All
Repair
Replace the CD Changer.
Perform BODY VERIFICATION TEST - VER 1.
363
COMMUNICATION
NO PCI MESSAGES FROM CD CHANGER ÐContinued

Symptom:
ORC MESSAGES NOT RECEIVED
When Monitored and Set Condition:
ORC MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the Occupant Restraint
Controller (ORC) for at least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE OCCUPANT RESTRAINT CONTROLLER
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the ORC.
Was the DRB able to I/D or communicate with the ORC?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
364
COMMUNICATION

Symptom:
OTIS MESSAGES NOT RECEIVED
When Monitored and Set Condition:
OTIS MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the overhead console for at
least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE OTIS
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the overhead console.
Was the DRB able to I/D or communicate with the overhead console?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
365
COMMUNICATION

Symptom:
PCI INTERNAL HARDWARE FAILURE
POSSIBLE CAUSES
PCI INTERNAL HARDWARE FAILURE
TEST ACTION APPLICABILITY
1 Connect the DRB to the Data Link Connector.
Turn the ignition on.
With the DRB, erase BCM DTC's.
Turn the ignition off then turn the ignition on.
With the DRB, read BCM DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
366
COMMUNICATION

Symptom:
PCM MESSAGES NOT RECEIVED
When Monitored and Set Condition:
PCM MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the PCM for at least 5
seconds.
POSSIBLE CAUSES
PCM MESSAGE NOT RECEIVED
ATTEMPT TO COMMUNICATE WITH THE PCM
PCI BUS CIRCUIT OPEN
POWERTRAIN CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Instrument Cluster, System Tests then PCM Monitor.
Does the DRB display: PCM is active on BUS?All
Ye s®Erase the DTC, if DTC resets, replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition on.
With the DRB, attempt to communicate with the PCM.
Was the DRB able to communicate with the PCM?All
Ye s®Go To 3
No®Refer to the communication category and perform the appropriate
symptom.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the PCM C2 harness connector.
Connect the diagnostic junction port tester #8339 to the diagnostic junction port.
Note: Do not connect the tester to the DRB.
Measure the resistance of the PCI Bus circuit between the diagnostic junction port
tester and the PCM C2 connector.
Is the resistance below 5.0 ohms?All
Ye s®Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
367
COMMUNICATION

Symptom:
RADIO MEM MSG NOT RECEIVED
When Monitored and Set Condition:
RADIO MEM MSG NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition:
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE RADIO
CHECK THE MEMORY SYSTEM
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Radio.
Was the DRB able to I/D or communicate with the Radio?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition on.
Operate the memory seat system.
Did the memory seat system operate properly?All
Ye s®Go To 3
No®Refer to the Memory Seat category and perform the appropriate
symptom.
Perform BODY VERIFICATION TEST - VER 1.
3 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
368
COMMUNICATION

Symptom:
RIGHT PSD MESSAGES NOT RECEIVED
When Monitored and Set Condition:
RIGHT PSD MESSAGES NOT RECEIVED
When Monitored: When the Body Control Module is awake.
Set Condition: The BCM does not sense a response from the Right Power Sliding Door
Module.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE RIGHT SLIDING DOOR CONTROL MODULE
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Right Sliding Door Control Module.
Was the DRB able to I/D or communicate with the Right Sliding Door Control
Module?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
369
COMMUNICATION

Symptom:
RUN/START HARDWIRE INPUT FAILURE
When Monitored and Set Condition:
RUN/START HARDWIRE INPUT FAILURE
When Monitored: With the ignition on and battery voltage greater than 10.4 volts.
Set Condition: The Fused Ignition Switch Output circuit voltage at the BCM goes below
0.5 volts and the BCM detects a voltage mismatch between the two ignition switch inputs.
POSSIBLE CAUSES
TEST FOR CURRENT DTC'S
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
IGNITION SWITCH
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Cycle the ignition from ON to OFF.
Start the vehicle and observe the DRBIIIt.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RUN/START HARDWIRE INPUT FAILURE?All
Ye s®Go To 2
No®The condition that caused this DTC is currently not present. Use
the wiring diagram/schematic as a guide, and inspect the related
wiring harness for a possible intermittent condition.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Gain access to the Ignition Switch connector.
Turn the ignition on.
While back probing, measure the voltage of the Fused Ignition Switch Output circuit.
Is the voltage above 10.0 volts?All
Ye s®Go To 3
No®Replace the Ignition Switch.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Gain access to the Body Control Module C2 connector.
While back probing, measure the voltage of the Fused Ignition Switch Output circuit.
Is the voltage above 10.0 volts?All
Ye s®Repair the Fused Ignition Switch Output circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
370
COMMUNICATION

Symptom:
SKIM MESSAGES NOT RECEIVED
When Monitored and Set Condition:
SKIM MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the Sentry Key Immobilizer
Module (SKIM) for at least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE SENTRY KEY IMMOBILIZER MODULE
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the SKIM.
Was the DRB able to I/D or communicate with the SKIM?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
371
COMMUNICATION