ignition CHRYSLER VOYAGER 2001 Service Manual

Symptom:
HIGH BEAM SWITCH INPUT SHORT
When Monitored and Set Condition:
HIGH BEAM SWITCH INPUT SHORT
When Monitored: Ignition On.
Set Condition: When voltage is below 0.488 volts.
POSSIBLE CAUSES
INTERMITTENT CONDITION
MULTIFUNCTION SWITCH
HIGH BEAM SWITCH MUX CIRCUIT SHORT TO GROUND
HIGH BEAM SWITCH MUX SHORT TO MUX RETURN CIRCUIT
MULTIFUNCTION SWITCH MUX RETURN CIRCUIT SHORT TO GROUND
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, clear all BCM DTC's.
Actuate the High Beams.
With the DRBIIIt, read the DTC information.
Does the DRBIIItread: High Beam Switch Input Short?All
Ye s®Go To 2
No®The condition that caused the symptom is currently not present.
Inspect the related wiring for a possible intermittent condition.
Look for any chafed, pierced,pinched, or partially broken wires.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Multifunction Switch harness connector.
Turn the ignition on.
With the DRBIIIt, read the Multifunction Switch voltage.
Is the voltage above 4.8 volts?All
Ye s®Replace the Multifunction Switch.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
3 Turn the ignition off.
Disconnect the Body Control Module harness connector.
Disconnect the Multifunction Switch Harness connector.
Measure the resistance between the High Beam Switch MUX circuit and ground.
Is the resistance below 5.0 ohms?All
Ye s®Repair the High Beam Switch MUX circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
456
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the Body Control Module harness connector.
Disconnect the Multifunction Switch harness connector.
Measure the resistance between the Multifunction Switch MUX Return circuit and
the High Beam Switch MUX circuit.
Is the resistance below 5.0 ohms?All
Ye s®Repair the High Beam Switch MUX circuit for a short to the
Multifunction Switch MUX Return circuit.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
5 Turn the ignition off.
Disconnect the Body Control Module harness connector.
Disconnect the Multifunction Switch harness connector.
Measure the resistance between the Multifunction Switch MUX Return circuit and
ground.
Is the resistance below 5.0 ohms?All
Ye s®Repair the Multifunction Switch MUX Return circuit for a short
to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
457
EXTERIOR LIGHTING
HIGH BEAM SWITCH INPUT SHORT ÐContinued

Symptom:
LEFT FRONT TURN SIGNAL OUTPUT OPEN
When Monitored and Set Condition:
LEFT FRONT TURN SIGNAL OUTPUT OPEN
When Monitored: Ignition On.
Set Condition: When output voltage status is LOW.
POSSIBLE CAUSES
INTERMITTENT CONDITION
GROUND CIRCUIT
TURN SIGNAL LAMP
LEFT TURN SIGNAL OUTPUT CIRCUIT OPEN
LEFT FRONT TURN SIGNAL DRIVER CIRCUIT OPEN
BODY CONTROL MODULE
INTELLIGENT POWER MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, clear all BCM DTC's.
Actuate the Turn Signals.
With the DRBIIIt, read the DTC information.
Does the DRBIIItread: Left Front Turn Signal Output Open?All
Ye s®Go To 2
No®The condition that caused the symptom is currently not present.
Inspect the related wiring for a possible intermittent condition.
Look for any chafed, pierced,pinched, or partially broken wires.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off
Disconnect the Left Front Turn Signal harness connector.
Using a 12-volt test light connected to 12-volts, check the ground circuit.
Does the test light illuminate brightly?All
Ye s®Go To 3
No®Repair the Ground Circuit.
Perform BODY VERIFICATION TEST - VER 1.
458
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Left Turn Signal Lamp connector.
Turn the ignition on.
Turn the Left Turn Signal on.
Using a 12-volt test light connected to ground, check the Left Front Turn Signal
Output circuit.
Does the test light illuminate brightly?All
Ye s®Replace the Turn Signal Lamp.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off.
Disconnect the IPM C2 harness connector.
Measure the resistance of the Left Front Turn Signal Output Circuit and ground.
Is the resistance above 5.0 ohms?All
Ye s®Repair the Left Front Turn Signal Output Circuit for an open
condition.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
5 Turn the ignition off.
Disconnect the Body Control Module C2 connector.
Measure the resistance of the Left Front Turn Signal Driver Circuit to ground.
Is the resistance above 5.0 ohms?All
Ye s®Repair the Left Front Turn Signal Driver Circuit for an open
condition.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Turn the ignition off.
Disconnect the Body Control Module C2 harness connector.
Disconnect the IPM C9 harness connector.
Measure the resistance of the Left Front Turn Signal Driver Circuit and ground.
Is the resistance below 5.0 ohms?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Intelligent Power Module.
Perform BODY VERIFICATION TEST - VER 1.
459
EXTERIOR LIGHTING
LEFT FRONT TURN SIGNAL OUTPUT OPEN ÐContinued

Symptom:
LEFT FRONT TURN SIGNAL OUTPUT SHORT
When Monitored and Set Condition:
LEFT FRONT TURN SIGNAL OUTPUT SHORT
When Monitored: Anytime the IPM is active.
Set Condition: When output voltage status is Low.
POSSIBLE CAUSES
INTERMITTENT CONDITION
LEFT FRONT TURN SIGNAL OUTPUT SHORT TO GROUND
TURN SIGNAL LAMP
INTELLIGENT POWER MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, clear all BCM DTC's.
Actuate the Turn Signals.
With the DRBIIIt, read the DTC information.
Does the DRBIIItread: Left Front Turn Signal Output Short?All
Ye s®Go To 2
No®The condition that caused the symptom is currently not present.
Inspect the related wiring for a possible intermittent condition.
Look for any chafed, pierced,pinched, or partially broken wires.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Left Front Turn Signal Lamp connector.
Disconnect the IPM harness connector.
Measure the resistance between the Left Front Turn Signal Output circuit and
ground.
Is the resistance below 100.0 ohms?All
Ye s®Repair the Left Front Turn Signal Output circuit for a short to
ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
460
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Left Front Turn Signal Lamp connector.
Turn the ignition on.
Turn the Left Turn Signal on.
Using a 12-volt test light connected to ground, check the Left Front Turn Signal
Output circuit.
Does the test light illuminate brightly?All
Ye s®Replace the Turn Signal Lamp.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Intelligent Power Module.
Perform BODY VERIFICATION TEST - VER 1.
461
EXTERIOR LIGHTING
LEFT FRONT TURN SIGNAL OUTPUT SHORT ÐContinued

Symptom:
LEFT HIGH BEAM HEADLAMP CIRCUIT OPEN
POSSIBLE CAUSES
FRONT CONTROL MODULE
GROUND CIRCUIT OPEN
LEFT HEADLAMP
LEFT HIGH BEAM DRIVER CIRCUIT OPEN
WIRING HARNESS INSPECTION
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, erase the Front Control Module DTC's.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC's.
Is this DTC present?All
Ye s®Go To 2
No®Go To 5
2 Turn the ignition off.
Disconnect the Left Headlamp harness connector.
Using a 12-volt test light connected to 12-volts, check the Ground circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 3
No®Repair the Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the Left Headlamp.
Disconnect the Front Control Module from the Intelligent Power Module.
Measure the resistance of the Left High Beam Driver circuit.
Is the resistance below 10.0 ohms?All
Ye s®Go To 4
No®Repair the Left High Beam Driver circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
462
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the Left Headlamp harness connector.
Using a 12-volt test light connected to ground, check the Left High Beam Driver
circuit in the Left Headlamp harness connector.
Turn the high beam headlamps on.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Replace the Left Headlamp Bulb.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
NOTE: Visually inspect the related wiring harness and circuits. Look for
any chafed, pierced, pinched, or partially broken wires.
NOTE: Visually inspect the related wiring harness connectors. Look for
broken, bent, pushed out, or corroded terminals.
Note: Refer to any Technical Service Bulletins (TSB) that may apply.
Were any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
463
EXTERIOR LIGHTING
LEFT HIGH BEAM HEADLAMP CIRCUIT OPEN ÐContinued

Symptom:
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND
POSSIBLE CAUSES
FRONT CONTROL MODULE
LEFT HEADLAMP
LEFT HIGH BEAM DRIVER CIRCUIT SHORTED TO GROUND
WIRING PROBLEM
WIRING HARNESS INSPECTION
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, erase the Front Control Module DTC's.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC's.
Is this DTC present?All
Ye s®Go To 2
No®Go To 5
2 Turn the ignition off.
Disconnect the Left Headlamp.
Disconnect the Front Control Module from the Intelligent Power Module.
Measure the resistance between Ground and the Left High Beam Driver circuit.
Is the resistance below 100.0 ohms?All
Ye s®Repair the Left High Beam Driver circuit for a short to ground
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
3 Turn the ignition off.
Turn the Headlamps off.
Install a substitute Headlamp Bulb in place of the Left Headlamp Bulb.
Turn the ignition on.
With the DRB, erase the Front Control Module DTC's.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC's.
Does the DRB display this DTC?All
Ye s®Go To 4
No®Replace the original Left Headlamp Bulb.
Perform BODY VERIFICATION TEST - VER 1.
464
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Inspect the wiring and connectors associated with the Left High Beam Driver circuit.
Were any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
NOTE: Visually inspect the related wiring harness and circuits. Look for
any chafed, pierced, pinched, or partially broken wires.
NOTE: Visually inspect the related wiring harness connectors. Look for
broken, bent, pushed out, or corroded terminals.
Note: Refer to any Technical Service Bulletins (TSB) that may apply.
Were any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
465
EXTERIOR LIGHTING
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND Ð
Continued