Door CHRYSLER VOYAGER 2001 Repair Manual

TEST ACTION APPLICABILITY
3 Remove the Driver Blend Door Actuator. Rotate the blend door (door only). Note: This
should rotate approximately 45 degrees from stop to stop.
Does the blend door move smoothly in both directions?All
Ye s®Replace the Driver Blend Door Actuator.
With the DRBIIIt, reset the ATC after repair/replacement is
completed.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair or replace the driver blend door as necessary.
With the DRBIIIt, reset the ATC after repair/replacement is
completed.
Perform BODY VERIFICATION TEST - VER 1.
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DRIVER BLEND DOOR TRAVEL TOO SMALL (ACTIVE) ÐContinued

Symptom List:
FRONT IR SENSOR NOT CALIBRATED (ACTIVE)
FRONT KEYBOARD FAULT (ACTIVE)
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be FRONT IR SENSOR NOT
CALIBRATED (ACTIVE).
When Monitored and Set Condition:
FRONT IR SENSOR NOT CALIBRATED (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC cannot read the IR sensor values or the IR
sensor values are not within a defined range of the HVAC air door motor counts.
POSSIBLE CAUSES
ATC - PROTECTED IGNITION CIRCUIT FAULT
KDB 2 CLOCK CIRCUIT SHORTED TO VOLTAGE
KDB 2 DATA CIRCUIT SHORTED TO GROUND
KDB 2 DATA CIRCUIT SHORTED TO VOLTAGE
PROTECTED IGNITION CIRCUIT OPEN
SENSOR RETURN CIRCUIT OPEN
KDB 2 CLOCK CIRCUIT SHORTED TO GROUND
KDB 2 DATA CIRCUIT OPEN
ATC - KDB 2 DATA CIRCUIT FAULT
ATC - SENSOR RETURN CIRCUIT FAULT
KDB 2 CLOCK CIRCUIT OPEN
ATC - KDB 2 CLOCK CIRCUIT FAULT
ATC REMOTE SENSOR
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the ATC Remote Sensor harness connector.
Turn the ignition on.
Measure the voltage of the Protected Ignition circuit.
Is the voltage above 10.0 volts?All
Ye s®Go To 2
No®Go To 16
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Symptom:
FRONT MODE DOOR NOT RESPONDING (ACTIVE)
When Monitored and Set Condition:
FRONT MODE DOOR NOT RESPONDING (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
POSSIBLE CAUSES
MODE DOOR DRIVER CIRCUIT (A) SHORTED TO GROUND
MODE DOOR DRIVER CIRCUIT (B) SHORTED TO GROUND
MODE DOOR DRIVER CIRCUITS (A) AND (B) SHORTED TOGETHER
MODE DOOR DRIVER CIRCUIT (A) OPEN
MODE DOOR DRIVER CIRCUIT (B) OPEN
AT C
MODE DOOR ACTUATOR
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Mode Door Driver (A) circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 2
No®Repair the Mode Door Driver (A) circuit for a short to ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Mode Door Driver (B) circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 3
No®Repair the Mode Door Driver (B) circuit for a short to ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
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TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between the Mode Door Driver (B) circuit and the Mode Door
Driver (A) circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 4
No®Repair the Mode Door Driver (A) and (B) circuits for a short
together.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance of the Mode Door Driver (A) circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the Mode Door Driver (A) circuit for an open.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance of the Mode Door Driver (B) circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 6
No®Repair the Mode Door Driver (B) circuit for an open.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
6 Turn the ignition off.
Disconnect the ATC C1 harness connector.
Measure the resistance between the Mode Door Driver (A) circuit and the Mode Door
Driver (B) circuit.
Is the resistance between 26.0 and 46.0 ohms?All
Ye s®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
7 If there are no possible causes remaining, view repair. All
Repair
Replace the Mode Door Actuator.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
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FRONT MODE DOOR NOT RESPONDING (ACTIVE) ÐContinued

Symptom:
FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE)
When Monitored and Set Condition:
FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
POSSIBLE CAUSES
CHECK THE ATC FOR DTCS
MODE DOOR ACTUATOR
MODE DOOR LINKAGE
AT C
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, read the active ATC DTCs.
Is the FRONT MODE DOOR NOT RESPONDING DTC set?All
Ye s®Return to the symptom list and choose the symptom.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition off.
Remove the Mode Door Actuator.
By hand, attempt to rotate the Mode Door Actuator in both directions.
Did the Mode Door Actuator turn in either direction?All
Ye s®Replace the Mode Door Actuator.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
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TEST ACTION APPLICABILITY
3 Remove the Mode Door Actuator. Rotate the mode doors (doors only). Note: These
should rotate approximately 45 degrees from stop to stop.
Inspect the mode door linkage for excessive wear or missing linkage.
Were any mechanical problems found?All
Ye s®Repair or replace the mode door/linkage as necessary.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
255
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FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE) ÐContinued

Symptom:
FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE)
When Monitored and Set Condition:
FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
POSSIBLE CAUSES
CHECK THE ATC FOR DTCS
AT C
OBSTRUCTED MODE DOOR
MODE DOOR ACTUATOR
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, read the active ATC DTCs.
Is the FRONT MODE DOOR NOT RESPONDING DTC set?All
Ye s®Return to the symptom list and choose the symptom.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition off.
Disconnect the Mode Door Actuator harness connector.
Connect a 12-volt Test Light between the Mode Door Actuator harness connector
cavities.
Turn the ignition on.
While monitoring the test light, turn the mode control knob in each position.
Note: Observe test light for approximately 30 seconds.
Does the test light start to flash and stay flashing?All
Ye s®Go To 3
No®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
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TEST ACTION APPLICABILITY
3 Remove the Mode Door Actuator. Rotate the mode doors (doors only). Note: These
should rotate approximately 45 degrees from stop to stop.
Do the mode doors move smoothly in both directions?All
Ye s®Replace the Mode Door Actuator.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair or replace the mode door as necessary.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
257
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FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE) ÐContinued

Symptom:
PASS BLEND DOOR NOT RESPONDING (ACTIVE)
When Monitored and Set Condition:
PASS BLEND DOOR NOT RESPONDING (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
POSSIBLE CAUSES
PASSENGER BLEND DOOR DRIVER CIRCUIT (A) SHORTED TO GROUND
PASSENGER BLEND DOOR DRIVER CIRCUIT (B) SHORTED TO GROUND
PASSENGER BLEND DOOR DRIVER CIRCUITS (A) AND (B) SHORTED TOGETHER
PASSENGER BLEND DOOR DRIVER CIRCUIT (A) OPEN
PASSENGER BLEND DOOR DRIVER CIRCUIT (B) OPEN
AT C
PASSENGER BLEND DOOR ACTUATOR
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Passenger Blend Door Driver (A)
circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 2
No®Repair the Passenger Blend Door Driver (A) circuit for a short to
ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Passenger Blend Door Driver (B)
circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 3
No®Repair the Passenger Blend Door Driver (B) circuit for a short to
ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
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TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Passenger Blend Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between the Passenger Blend Door Driver (A) and (B)
circuits.
Is the resistance above 100k ohms?All
Ye s®Go To 4
No®Repair the Passenger Blend Door Driver (A) and (B) circuits for a
short together.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the Passenger Blend Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance of the Passenger Blend Door Driver (A) circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the Passenger Blend Door Driver (A) circuit for an open.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Disconnect the Passenger Blend Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance of the Passenger Blend Door Driver (B) circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 6
No®Repair the Passenger Blend Door Driver (B) circuit for an open.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
6 Turn the ignition off.
Disconnect the ATC C1 harness connector.
Measure the resistance between the Passenger Blend Door Driver (A) and (B)
circuits.
Is the resistance between 26.0 and 46.0 ohms?All
Ye s®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
7 If there are no possible causes remaining, view repair. All
Repair
Replace the Passenger Blend Door Actuator.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
262
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PASS BLEND DOOR NOT RESPONDING (ACTIVE) ÐContinued