engine oil CHRYSLER VOYAGER 2002 Service Manual

CHRYSLER VOYAGER 2002 Service Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Service Manual

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CHRYSLER VOYAGER 2002  Service Manual STANDARD PROCEDURE
STANDARD PROCEDURE - PISTON TO
CYLINDER BORE FITTING
Piston and cylinder wall must be clean and dry.
Piston diameter should be measured 90 degrees to
piston pin about 14 mm (9/16 in

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CHRYSLER VOYAGER 2002  Service Manual CAUTION: Ensure all abrasives are removed from
engine parts after honing. It is recommended that a
solution of soap and hot water be used with a
brush and the parts then thoroughly dried. The bore
can

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CHRYSLER VOYAGER 2002  Service Manual (4) Tighten the bolts to 27 N´m PLUS 1/4 turn (20
ft. lbs. PLUS 1/4 turn)Do not use a torque
wrench for last step.
(5) Using a feeler gauge, check connecting rod side
clearance (Fig. 45). Refer to cl

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CHRYSLER VOYAGER 2002  Service Manual (10) Remove the crankshaft sprocket and oil pump.
(Refer to 9 - ENGINE/LUBRICATION/OIL PUMP -
REMOVAL)
(11) Remove balance shafts and housing assembly.
(Refer to 9 - ENGINE/VALVE TIMING/BALANCE
SHAFT

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CHRYSLER VOYAGER 2002  Service Manual (2) Make certain oil holes in block line up with oil
hole in bearings and bearing tabs seat in the block
tab slots.
CAUTION: Do not get oil on the bedplate mating
surface. It will affect the sealer ab

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CHRYSLER VOYAGER 2002  Service Manual (21) Install the timing belt front covers. (Refer to 9
- ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION)
(22) Install engine mount support bracket.
(23) Install the oil pan. (Refer to

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CHRYSLER VOYAGER 2002  Service Manual (6) Position the main bearing/bedplate onto the
engine block.
(7) Before installing bolts, lubricate the threads
with clean engine oil, wipe off any excess oil.
(8) Install main bearing bedplate to en

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CHRYSLER VOYAGER 2002  Service Manual (4) Using Tool 6771 to remove front crankshaft oil
seal (Fig. 58). Be careful not to damage the seal sur-
face of cover.
INSTALLATION
(1) Install new seal by using Special Tool 6780
(Fig. 59).
(2) Pla

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CHRYSLER VOYAGER 2002  Service Manual INSTALLATION
CAUTION: If burr or scratch is present on the
crankshaft edge (chamfer), cleanup with 400 grit
sand paper to prevent seal damage during installa-
tion of new seal.
NOTE: When installing s

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CHRYSLER VOYAGER 2002  Service Manual (4) Install flex plate. Apply MopartLock & Seal
Adhesive to bolt threads and tighten bolts to 95 N´m
(70 ft. lbs.).
(5) Install transaxle. Refer to TRANSMISSION/
TRANSAXLE - INSTALLATION for procedur