torque CHRYSLER VOYAGER 2002 Service Manual

CHRYSLER VOYAGER 2002 Service Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Service Manual

Page 1401 of 2399

CHRYSLER VOYAGER 2002  Service Manual assembly, determined by the numbers stamped on
the crown of individual pistons. Engine cylinders are
numbered starting from gear train end of the engine.
Face arrow on top of piston toward front of
en

Page 1403 of 2399

CHRYSLER VOYAGER 2002  Service Manual (4) Using hammer, install new seal into front
engine cover (Fig. 61).
(5) Install front engine cover (Refer to 9 -
ENGINE/ENGINE BLOCK/ENGINE COVER -
INSTALLATION).
(6) Install crankshaft hub and reta

Page 1404 of 2399

CHRYSLER VOYAGER 2002  Service Manual ENGINE COVER - FRONT
DESCRIPTION
The front engine cover on this engine is a stamped
steel cover which covers the oil pump and vacuum
pump.
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove air

Page 1406 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSTALLATION
CRANKSHAFT MAIN BEARINGS
(1) Install bearing halves in crankshaft supports.
(2) Lubricate crankshaft and main bearings with
clean engine oil.
(3) Install crankshaft supports on crankshaft

Page 1407 of 2399

CHRYSLER VOYAGER 2002  Service Manual CRANKSHAFT OIL SEAL -
REAR
REMOVAL
This must be done with either the engine or trans-
mission removed from vehicle.
(1) Remove flywheel assembly.
(2) Pry out old crankshaft oil seal.
INSTALLATION
(1)

Page 1409 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Install oil pump retaining bolts (Fig. 71).
Torque bolts to 10.8N´m.
(4) Install crankshaft sprocket (Fig. 71). Torque
bolts to 10.8N´m.
(5) Install front engine cover (Refer to 9 -
ENGINE/ENGIN

Page 1412 of 2399

CHRYSLER VOYAGER 2002  Service Manual (2) Install oil cooler, retaining bolt, and stud (Fig.
79). Torque retaining bolt to 47.1N´m and stud to
50N´m.
(3) Connect coolant hoses at cooler (Fig. 79).
(4) Install oil filter housing and reta

Page 1413 of 2399

CHRYSLER VOYAGER 2002  Service Manual OIL JET
DESCRIPTION
There are four oil jets installed in the engine block.
These oil jets are used to cool and lubricate the pis-
ton assemblies (Fig. 82).
REMOVAL
CAUTION: Use caution when removing a

Page 1417 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Install balance shaft assembly and retaining
bolts (Fig. 89). Torque bolts to 32.4N´m.
(4) Install oil pan (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - INSTALLATION).
(5) Refill engine oil to pro

Page 1418 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Install accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION).
(4) Install power steering belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LA