CHRYSLER VOYAGER 2003 Service Manual

CHRYSLER VOYAGER 2003 Service Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Service Manual
Trending: jacking, fuse diagram, timing belt, air bleeding, wiring diagram, wheel alignment, integrated power module

Page 2101 of 2177

CHRYSLER VOYAGER 2003  Service Manual REMOVAL
REMOVAL - REAR HEATER LINES
(1) Raise and support vehicle.
(2) Pinch off rubber heater line hose.
(3) Disconnect quick connect fitting at C-pillar.
(4) Loosen one screw and remove the other sc

Page 2102 of 2177

CHRYSLER VOYAGER 2003  Service Manual (11) Loosen hose clamps at front of heater lines
and allow them to hang from vehicle.
(12) Remove rear A/C lines from vehicle.
(13) Remove nylon wedge holding lines into rear
block (Fig. 14).INSTALLAT

Page 2103 of 2177

CHRYSLER VOYAGER 2003  Service Manual DIESEL SUPPLEMENTAL HEATER - DCHA - EXPORT
TABLE OF CONTENTS
page page
DIESEL SUPPLEMENTAL HEATER - DCHA -
EXPORT
DESCRIPTION........................106
OPERATION
OPERATION........................106

Page 2104 of 2177

CHRYSLER VOYAGER 2003  Service Manual The supplemental heater only operates when the
engine is running, the mileage exceeds 8 kilometers
(5 mph) and the fuel tank volume exceeds 1/8 of a
tank. The heater should start if the coolant temper

Page 2105 of 2177

CHRYSLER VOYAGER 2003  Service Manual (5) Check exhaust pipe exhaust end placement and
make any final adjustments.
(6) Lower vehicle from lift.
FUEL DOSING PUMP
DESCRIPTION
The dosing pump is a combined delivery, dosing
and shut-off syste

Page 2106 of 2177

CHRYSLER VOYAGER 2003  Service Manual CONDITIONING/CABIN HEATER/FUEL LINE -
INSTALLATION).
(4) Connect the electrical connector to the fuel
pump by depressing the integral spring and pushing
the connector towards the dosing pump. Pull the

Page 2107 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
WARNING: DO NOT OPERATE THE DCHA IN AN
ENCLOSED AREA SUCH AS A GARAGE THAT
DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHAS EXHAUST WHEN
OPERATING THE DCHA. FAILURE

Page 2108 of 2177

CHRYSLER VOYAGER 2003  Service Manual NOTE: Do not activate the Dosing Pump Prime
more than one time. This will put excess fuel in the
DCHA Heater Module an cause smoke to emit from
the DCHA exhaust pipe when heater activation
occurs.
NOT

Page 2109 of 2177

CHRYSLER VOYAGER 2003  Service Manual (8) Tighten the two M8 fasteners at the rail to 23
Nm (17 ft. lbs.). Taking care so that the exhaust tube
bracket tab is on the top of the heater bracket.
(9) Install the wiring harness(Refer to 24 -

Page 2110 of 2177

CHRYSLER VOYAGER 2003  Service Manual (5) Remove the two retaining screws and remove
pipe assembly (Fig. 5).
INSTALLATION
(1) Install the air intake pipe assembly and install
the two retaining screws. Tighten the screws to 7 Nm
( 5 ft. lb
Trending: set clock, And fuse, ignition, fuse box diagram, roof, transmission oil, mileage