radio CHRYSLER VOYAGER 2003 Workshop Manual

RADIO C2 (CD CHANGER)-8WAY
CAV CIRCUIT FUNCTION
1 X40 20GY/WT AUDIO OUT RIGHT
2 E14 18OR/TN PANEL LAMPS DRIVER
3 D25 20WT/VT (EXCEPT EXPORT) PCI BUS
3 D25 20VT/YL (EXPORT) PCI BUS
4 X112 20RD IGNITION SWITCH OUTPUT
5 X41 20DG/WT AUDIO OUT LEFT
6 Z140 18BK/OR GROUND
7 Z141 18BK/TN GROUND
8 X160 20GY/YL B(+)
RADIO C2 (DVD/CD CHANGER)-9WAY
CAV CIRCUIT FUNCTION
1 X40 22GY/WT AUDIO OUT RIGHT
2 Z140 22BK/OR GROUND
3- -
4 D25 20WT/VT PCI BUS
5 X112 22RD IGNITION SWITCH OUTPUT
6 X41 22DG/WT AUDIO OUT LEFT
7- -
8- -
9 E14 20OR/TN PANEL LAMPS DRIVER
REAR A/C-HEATER UNIT (3 ZONE MTC) - LT. GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 C53 22LB REAR MODE DOOR DRIVER
2 C154 20LB/OR REAR COMMON DOOR DRIVER
3 C51 12LB/BR FUSED REAR BLOWER MOTOR RELAY OUTPUT
4 C152 16LB/LG REAR BLOWER MOTOR MED
5 C151 18LB/DG REAR BLOWER MOTOR LOW
6 Z135 12BK/LB REAR BLOWER MOTOR HIGH
7 C54 22LB/YL REAR BLEND DOOR DRIVER
8 C154 20LB/OR REAR COMMON DOOR DRIVER
9- -
10 - -
8W - 80 - 114 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT REAR WHEEL SPEED SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 B2 18DG/LB RIGHT REAR WHEEL SPEED SENSOR 12 VOLT
SUPPLY
2 B1 18DG/OR RIGHT REAR WHEEL SPEED SENSOR SIGNAL
RIGHT REMOTE RADIO SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X20 20RD/BK RADIO CONTROL MUX
2 X920 20RD/DB RADIO CONTROL MUX RETURN
RIGHT REPEATER LAMP (EXPORT) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 A701 18BR/RD FUSED B(+) (HAZARD)
2 L162 20WT/VT RIGHT SIDE REPEATER LAMP FEED
RIGHT SEAT AIRBAG - YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R34 18WT/BK (EXPORT) RIGHT SEAT SQUIB LINE 2
1 R32 18LB/OR (EXCEPT EXPORT) RIGHT SEAT SQUIB LINE 1
2 R34 18LB/WT (EXCEPT EXPORT) RIGHT SEAT SQUIB LINE 2
2 R32 18DG/WT (EXPORT) RIGHT SEAT SQUIB LINE 1
8W - 80 - 126 8W-80 CONNECTOR PIN-OUTSRS
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Body Control Module C3 BK/WT Under Left Instrument Panel 40, 41
Body Control Module C4 BK/GY Under Left Instrument Panel 19, 20, 29
Body Control Module C5 BK Under Left Instrument Panel 19, 20, 29
Boost Pressure Sensor (Diesel) BK Top Left of Engine N/S
Brake Fuid Level Switch BK On Master Cylinder 6
Brake Lamp Switch BK At Top Of Brake Pedal 40, 41
Brake Transmission Shift
Interlock Solenoid (EATX)BK Near Steering Column 19, 20, 21, 30
C100 BK Left Fender Shield 5, 11
C101 LTGY Left Fender Shield 5
C102 (2.4L) BK Top Front of Engine 11
C102 (3.3/3.8L) BK At Fuel Rail 17
C103 (Diesel) BK Left Side Engine Compartment 5
C106 (Export) BK Near Left Headlamp Leveling Motor N/S
C107 (Export) BK Near Right Headlamp Leveling
MotorN/S
C110 (2.4L) BK Left Front Engine 11
C111 (2.4L) BK Left Front Engine 11
C200 GY Left Side Instrument Panel 19, 20, 29, 40, 41
C201 YL Left Side Instrument Panel 19, 20, 29, 40, 41
C202 GY Right Side Instrument Panel A/C
Heatrer Unit19, 23, 28
C203 (United Kingdom) WT Right Side of Instrument Panel N/S
C204 Rear of Radio 49
C300 (LHD) BK Left Front Door Lower 35, 42
C300 (RHD) BK Right Front Door Lower N/S
C301 LTGY Left Front Door Upper 35, 42
C302 LTGY Right Front Door Upper 8, 38, 43
C303 (LHD) BK Right Front Door Lower 8, 43
C303 (RHD) BK Left Front Door Lower 38, 43
C304 YL Left Wire Track Seat to Body 31
C305 GY Left Wire Track Seat to Body 31
C306 YL Right Wire Track Seat to Body 32
C307 GY Right Wire Track Seat to Body 32
C308 BL Left Rear Sliding Door 39
C309 GN Right Rear Sliding Door 31, 32, 38
C310 BK At Front Console 33
C311 GY Rear A/C Switch N/S
C312 GY At Dome Lamp 32, 38, 49
C313 BK At Rear Console 33
C314 BK Left Side Liftgate 48
C315 BK Right Side Liftgate 48
C316 BK Wire Track to Sliding Door N/S
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Driver Blend Actuator (ATC) GY On HVAC N/S
Driver Blend Actuator (MTC) GY On HVAC N/S
Driver Door Courtesy Lamp GY At Lamp 42
Driver Door Lock Switch BK At Switch 42
Driver Heated Seat Back GN At Seat N/S
Driver Heated Seat Cushion BK At Seat N/S
Driver Heated Seat Module C1 GY Driver Heated Seat N/S
Driver Heated Seat Module C2 GY Driver Heated Seat Back N/S
Driver Heated Seat Module C3 GN At Seat N/S
Driver Power Seat Front Riser
MotorRD At Seat N/S
Driver Power Seat Front Riser
Position SensorBK At Seat N/S
Driver Power Seat Horizontal
MotorBK At Seat N/S
Driver Power Seat Horizontal
Position SensorBK At Seat
Driver Power Seat Rear Riser
MotorRD At Seat N/S
Driver Power Seat Rear Riser
Position SensorBK At Seat N/S
Driver Power Seat Recliner Motor GN At Seat N/S
Driver Power Seat Recliner
Position SensorBK At Seat N/S
Driver Power Seat Switch GN At Switch N/S
Driver Power Window Motor RD At Motor 42
Driver Power Window Switch GN At Switch 42
Driver Power Window Switch
(RHD)NAT At Switch N/S
Driver Seat Belt Switch WT At Switch on Seat Harness N/S
Driver Seat Belt Tensioner On Seat Harness N/S
DVD Player BK Below Radio 19
DVD Screen BK Headliner
DVD/CD Changer Below Radio 19
EGR Solenoid (Diesel) BK Above Transmission
Right Side of EngineN/S
EGR Solenoid GY Above Transmission
Right Side of Engine10, 11, 15, 17
Engine Control Module C1
(Diesel)BK Right Side of Engine 15
Engine Control Module C2
(Diesel)BK Right Side of Engine 15
Engine Coolant Temp Sensor
(Gas)BK On Cylinder Block N/S
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Left Rear Vent Motor NAT At Motor 45, 46
Left Rear Wheel Speed Sensor BK Center Rear of Floor Pan 46
Left Remote Radio Switch Steering Wheel N/S
Left Repeater Lamp GY Left Front Fender 4, 35
Left Seat Airbag YL Left Seat N/S
Left Side Impact Airbag Control
ModuleYL/RD Left B Pillar 39
Left Sliding Door Control Module
C1BK Left Sliding Door N/S
Left Sliding Door Control Module
C2BK/RD Left Sliding Door N/S
Left Sliding Door Latch Sensing
SwitchBK Left Sliding Door N/S
Left Sliding Door Lock Motor BK Left Sliding Door N/S
Left Sliding Door Lock Motor/Ajar
SwitchBK Left Sliding Door N/S
Left Sliding Door Motor BK Left Sliding Door N/S
Left Speed Control Switch WT Steering Wheel N/S
Left Stop/Turn Signal Relay BK Left Quarter Panel N/S
Left Turn Signal Lamp OR AT Lamp N/S
Left Visor/Vanity Lamp BK At Lamp N/S
License Lamp DKGY At Lamp 48
Lift Pump Motor BK Left Rear Engine Compartment N/S
Liftgate Ajar Switch (Manual
Release)BK At Latch 48
Liftgate Ajar Switch (Power
Release)BK Lower Liftgate 48
Liftgate Cinch/Release Motor BL Liftgate 48
Liftgate Cylinder Lock Switch BK At Switch 48
Liftgate Left Pinch Sensor BK Left Side of Liftgate N/S
Liftgate Right Pinch Sensor BK Right Side of Liftgate N/S
Low Note Horn BK Left Frame Rail 5
Manifold Absolute Pressure
SensorBK On Intake 11
Mass Air Flow Sensor (Diesel) OR Top of Engine 15, 16
Memory Seat/Mirror Module C1 GY Under Driver Seat N/S
Memory Seat/Mirror Module C2 GY Under Driver Seat N/S
Memory Seat/Mirror Module C3 WT Under Driver Seat N/S
Memory Seat/Mirror Module C4 GY Under Driver Seat N/S
Memory Seat Front Vertical Motor RD Under Seat N/S
Memory Seat Front Vertical
Position SensorBK Under Seat N/S
Memory Seat Horizontal Motor BK Under Seat N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Power Folding Mirror Switch BK Near Steering Column 30
Power Liftgate Module C1 BK Left Quarter 45, 46
Power Liftgate Module C2 BK/RD Left Quarter 45, 46
Power Liftgate Motor BK Left Quarter 46
Power Mirror Switch BK Rear of Switch 29
Power Outlet NAT Instrument Panel 19, 22, 24
Power Seat Circuit Breaker GY Under Seat N/S
Powertrain Control Module C1 GY/BK Left Front Engine Compartment 11
Powertrain Control Module C2 GY Left Front Engine Compartment 11
Powertrain Control Module C3 BK Left Front Engine Compartment 11
Powertrain Control Module C4 DKGN Left Front Engine Compartment 11
Power Window Circuit Breaker GY Left Side Kick Panel 40 41
Power Window Switch BK Driver Door 42
Radiator Fan No.1 BK Left Side At Motor 1
Radiator Fan No.1 (Diesel) GY Left Side At Motor 2
Radiator Fan No.2 BK Right Side At Motor 1, 2
Radiator Fan No.2 (Diesel) GY Right Side At Motor N/S
Radiator Fan Relay BK Top of Left Front Frame Rail 1
Radiator Fan Relay No. 1
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 2
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 3
(Diesel)BL Left Front Engine Compartment 2
Radio C1 GY Rear of Radio 19
Radio C2 BK Rear of Radio 19
Rear A/C-Heater Unit LT/GN Right Quarter Panel 47
Rear Automatic Temperature
Control Switch (ATC)BK Rear of Switch 39
Rear Blower Front Control Switch BK Rear of Switch N/S
Rear Blower Motor Power Module
C1Right Quarter N/S
Rear Blower Motor Power Module
C2Right Quarter N/S
Rear Blower Rear Control Switch
C1Overhead 49
Rear Blower Rear Control Switch
C2Overhead 49
Rear Dome Lamp GY At Lamp N/S
Rear Intrusion Sensor At Sensor N/S
Rear Power Outlet RD Left Quarter Panel 46
Rear Temperature Motor Right Quarter N/S
Rear Washer Pump Motor BK Right Fender Well 3
Rear Wiper Motor GY At Motor 48
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-9
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Recirculation Door Actuator GY Right Side of HVAC N/S
Remote Keyless Entry Antenna
(JAPAN)BK Right Upper Instrument Panel 27
Remote Keyless Entry Module BK/RD Top Left of I.P. 19, 20
Right B-Pillar Switch GY Right B Pillar 38
Right Cinch/Release Motor GY Rear of Sliding Door 44
Right Combination Relay BK Left Quarter Panel N/S
Right Cylinder Lock Switch BK Right Front Door 43
Right Door Speaker BK/RD At Speaker N/S
Right Fog Lamp WT At Lamp 3
Right Front Door Ajar Switch BK At B Pillar N/S
Right Front Door Lock Motor/Ajar
SwitchBK Right Front Door 43
Right Front Park/Turn Signal
LampBK At Lamp 1, 3
Right Front Wheel Speed Sensor GY Right Fender Side Shield 3,10, 16, 17
Right Full Open Switch BK Right Sliding Door 44
Right Headlamp BK At Lamp 1, 3
Right Headlamp Leveling Motor WT At Right Headlamp N/S
Right High Beam Lamp BK At Right Headlamp N/S
Right Instrument Panel Speaker BK At Speaker 19, 22, 23
Right Liftgate Flood Lamp BK At Lamp 48
Right Low Beam Lamp BK At Right Headlamp N/S
Right Mid Reading Lamp GY At Lamp N/S
Right Park Lamp BK AT Lamp N/S
Right Power Mirror BK At Mirror 19, 23, 27
Right Rear Lamp Assembly BK At Lamp 47
Right Rear Pillar Speaker BK At Speaker 47
Right Rear Reading Lamp GY At Lamp N/S
Right Rear Speaker BK/RD At Speaker 47
Right Rear Vent Motor NAT At Motor 47
Right Rear Wheel Speed Sensor BK Center Rear of Floor Pan 47
Right Remote Radio Switch BK At Steering Wheel N/S
Right Repeater Lamp GY Right Front Fender 38
Right Seat Airbag YL At Passenger Seat N/S
Right Side Impact Airbag Control
ModuleYL/RD Right B Pillar 38
Right Sliding Door Control
Module C1BK Rear of Door 44, 45
Right Sliding Door Control
Module C2BK/RD Rear of Door 44, 45
Right Sliding Door Latch Sensing
SwitchBK At Sliding Door 44
Right Sliding Door Lock Motor BK Rear of Door 44
8W - 91 - 10 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Right Sliding Door Lock
Motor/Ajar SwitchBK At Latch N/S
Right Sliding Door Motor BK At Sliding Door 44
Right Speed Control Switch BK At Steering Wheel N/S
Right Stop/Turn Signal Relay BK LT Quarter Panel N/S
Right Turn Signal Lamp OR At Lamp N/S
Right Visor/Vanity Lamp BK At Lamp N/S
Sentry Key Immobilizer Module BK At Steering Column 19, 20, 21, 22, 30
Siren (United Kingdom) BK Left Front Body N/S
Solenoid/Pressure Switch
Assembly (EATX)BK Side of Transmission 14, 18
Speed Control Servo BK Near Controller Antilock Brake 11, 18
Sunroof Module BK At Sunroof N/S
Sunroof Switch Nat Near Overhead Console N/S
Thatcham Alarm Module C1 BK Top Right Side of Instrument Panel
Near SpeakerN/S
Thatcham Alarm Module C1 WT Top Right Side of Instrument Panel
Near SpeakerN/S
Throttle Position Sensor GY On Throttle Body 10, 11, 17
Torque Converter Clutch Solenoid BK Front of Transmission 11
Traction Control Switch BK Rear of Swtich 20, 21, 30
Trailer Tow Connector BK Left Quarter Panel N/S
Transmission Control Module BK Left Engine Compartment 5
Transmission Range Sensor GY Top of Transmission 14, 18
Turbo boost Pressure Sensor On Cylinder Block 15
Vehicle Speed Sensor BK Rear of Transmission 10, 16
Washer Fluid Level Switch BK Bottom of Reservoir 3
Water in Fuel Sensor (Diesel) Left Rear Engine Compartment N/S
Wiper Module BK Left Side Cowl 6
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 Body Ground Near Powertrain Control Module N/S
G101 Above Starter 11, 13
G102 Left Headlamp Area 1
G103 Above Starter 11, 13
G200 Right Side of Instrument Panel 19, 23, 28
G201 Right Side of Instrument Panel 19, 23, 28
G202 Near Radio N/S
G300 Left B Pillar 31
G301 Right B Pillar 32, 38
G302 Left Rear Quarter 46
G400 Liftgate Ground N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-11
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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SHROUD - UPPER
REMOVAL
(1) Remove the two shroud-to-shroud mounting
screws from the lower shroud (Fig. 32).
(2) Unsnap the upper shroud from the lower on
the left side as follows:
(a) Hook a finger on the left hand around the
rear of the shrouds at the seam (Fig. 33), near the
snap points.
(b) Grasp the upper shroud at the rear using the
right hand (Fig. 33).
(c) As the left hand's hooked finger is pulled out-
ward against the seam, pull the upper shroud
upward using the right hand, disconnecting the
shroud snaps.
(3) Unsnap the upper shroud from the lower on
the right side as follows:
(a) Hook a finger on the right hand around the
rear of the shrouds at the seam (Fig. 34), near the
snap points.
(b) Grasp the upper shroud at the rear using the
left hand (Fig. 34).
(c) As the right hand's hooked finger is pulled
outward against the seam, pull the upper shroud
upward using the left hand, disconnecting the
shroud snaps.
(4) Lift the upper shroud straight up off the steer-
ing column. If vehicle is equipped with traction con-
trol, disconnect wiring connector at traction control
switch pig tail. If vehicle is equipped with power fold-
away mirrors (Export), disconnect wiring connector
at mirror switch pig tail. Remove upper shroud.
(5) If vehicle is equipped with traction control,
remove traction control switch from shroud.
(6) If vehicle is equipped with power foldaway mir-
rors (Export), remove power fold-away switch from
upper shroud.
INSTALLATION
(1) If the vehicle is equipped with power foldaway
mirrors (Export), install the power fold-away switch
in the upper shroud.
(2) If vehicle is equipped with traction control,
install the traction control switch in the upper
shroud.
(3) Place the upper shroud over the lower shroud,
aligning the snap clips and alignment tabs. If the
vehicle is equipped with traction control, connect the
wiring connector at the traction control switch pig
tail before lining the shrouds up to one another.
(4) Snap the upper shroud to the lower shroud.
Once snapped into place, verify there are no gaps
between the two mating surfaces of the shrouds.(5) Install the two shroud-to-shroud mounting
screws (Fig. 32). Tighten the screws to 2 N´m (17 in.
lbs.) torque.
(6) Ensure that the shrouds are snug and fit is
acceptable.
STEERING WHEEL
REMOVAL
NOTE: Before proceeding, (Refer to 19 - STEERING/
COLUMN - WARNING)(Refer to 8 - ELECTRICAL/RE-
STRAINTS - WARNING).
(1) Adjust the steering wheel so that the tires are
in thestraight-aheadposition.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the two bolts from the rear of the
steering wheel attaching the driver airbag. Lift the
airbag from the steering wheel.
(4) Disconnect airbag squib wiring connectors from
the airbag and the horn/speed control switch pigtail
connector from the clockspring (Fig. 35). If the steer-
ing wheel is equipped with remote radio controls, dis-
connect the connector from the clockspring (Fig. 36).
Properly store the driver airbag out of the way.
(Refer to 8 - ELECTRICAL/RESTRAINTS - WARN-
ING)
(5) Remove the steering wheel retaining nut from
the steering column shaft (Fig. 36).
(6) Remove the steering wheel damper from the
steering wheel (Fig. 36).
Fig. 35 Airbag Wiring Connections
1 - AIRBAG FEED SQUIB CONNECTORS
2 - DRIVER AIRBAG
3 - HORN/SPEED CONTROL CONNECTOR
4 - CLOCKSPRING
RSCOLUMN19-23
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CAUTION: Do not bump or hammer on steering col-
umn or steering column shaft when removing steer-
ing wheel from steering column shaft.
CAUTION: When installing steering wheel puller
bolts in steering wheel, do not thread bolt into
steering wheel more than a half inch. If bolts are
threaded into the steering wheel more than a half
inch they will contact and damage the clockspring.
(7) While holding steering wheel firmly in the
straight-aheadposition, remove the steering wheel
from steering column shaft using a steering wheel
puller (Fig. 37).
(8) Remove the puller from the steering wheel.
(9) If the remote radio switches need removed
from the steering wheel, (Refer to 8 - ELECTRICAL/
AUDIO/REMOTE SWITCHES - REMOVAL).
INSTALLATION
(1) If the remote radio switches need to be
installed on the steering wheel, (Refer to 8 - ELEC-
TRICAL/AUDIO/REMOTE SWITCHES - INSTALLA-
TION).
CAUTION: Do not force steering wheel onto steer-
ing column shaft by driving it on. Pull steeringwheel down onto shaft using only the steering
wheel retaining nut.
(2) Feed and route wiring from clockspring
through upper access hole in steering wheel.
(3) Align master serrations in steering wheel with
omitted spline on steering column shaft (at 12 o'clock
position). Align pin on lower half of clockspring with
slot in rear of steering wheel (Fig. 36) and slide the
Fig. 36 Steering Wheel Mounting
1 - CLOCKSPRING
2 - STEERING WHEEL
3 - REMOTE RADIO CONTROL CONNECTOR
4 - DAMPER5 - REAR VIEW OF STEERING WHEEL
6 - SLOT
7 - AIRBAG FEED SQUIB CONNECTORS
8 - CLOCKSPRING ALIGNING PIN
Fig. 37 Steering Wheel Removal
1 - STEERING WHEEL
2 - PULLER
19 - 24 COLUMNRS
STEERING WHEEL (Continued)
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