ABS CHRYSLER VOYAGER 2004 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 619 of 2585

ered. This defeats the day-detect logic. If OK, go to
Step 8. If not OK, replace the faulty mirror unit.
(8) With the mirror darkened, place the transmis-
sion gear selector lever in the Reverse position. The
automatic day/night mirror should return to its nor-
mal reflectance. If not OK, replace the faulty mirror
unit.
Bench testing both mirrors can be done, of care is
exercised. For an inside mirror, the pin closest to he
mount is 12V (+), the next is 12V (-). The third is
reverse override. The fourth is outside mirror (+),
and the fifth is outside mirror (-).Do not apply 12
volts to the fourth and fifth pins.With 12 volts
on pins 1 and 2, the mirror can be tested by blocking
the rear sensor and shining a light into the forward
sensor. For an outside mirror, there is a 2±pin con-
nector. Applying 1.2 volts will cause the mirror to
dim. If the mirror does not dim, the entire glass
assembly can be replaced just as it is when the glass
is broken.
WARNING: Do not apply 12 volts to the outside mir-
ror. Damage to the mirror will result.
POWER FOLDAWAY MIRROR
SWITCH - EXPORT
DESCRIPTION
These vehicles may be equipped with Power Fold-
away Mirrors. This feature allows both the driver
and passenger side view mirrors to fold inward
(retract) on demand. The vehicle has an additional
switch located on the steering column that controls
the folding function of the mirror assembly (Fig. 2).
The fold-away side view mirror is attached to the
vehicle's door in the same manner as mirrors without
the fold-away option. The fold-away mirrors unique
option is the internal motor which allows the mirrors
to fold inward on demand. The fold-away mirror
motor is not serviceable separately and if a motor is
found to be faulty the entire side view mirror must
be replaced.
OPERATION
When the mirror retract switch is depressed, both
of the side view mirrors will fold inward, Thus mak-
ing the overall width of the vehicle the smallest pos-
sible. This can be helpful were parking space is a
absolute minimum.
When the driver's door is opened, only the driver's
door mirror will unfold. If the passenger door is
opened, both mirrors will unfold.
The power fold away mirror system consists of the
following components: mirror switch, side view mir-ror, relay, wires and fuse. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - REMOVAL).
(3) Disconnect electrical harness connector.
(4) Remove switch from steering column shroud
(Fig. 3).
Fig. 2 POWER FOLDAWAY MIRROR SWITCH
1 - POWER FOLDAWAY MIRROR SWITCH
2 - STEERING COLUMN
Fig. 3 POWER FOLDING MIRROR SWITCH
1 - STEERING COLUMN SHROUD
2 - POWER FOLDAWAY SWITCH
8N - 48 POWER MIRRORSRS
AUTOMATIC DAY / NIGHT MIRROR (Continued)
Page 620 of 2585

INSTALLATION
(1) Install switch to steering column shroud.
(2) Connect wire harness connector.
(3) Install the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - INSTALLATION).
(4) Connect the battery negative cable.
REMOTE SWITCH
DIAGNOSIS AND TESTING - REMOTE SWITCH
(1) Remove power mirror switch. (Refer to 8 -
ELECTRICAL/POWER MIRRORS/POWER MIRROR
SWITCH - REMOVAL).
(2) Disconnect wiring harness at switch connector.
(3) Using a ohmmeter, test for continuity between
the terminals of the switch (Fig. 4).
MIRROR SWITCH TEST
MIRROR SELECT SWITCH IN ªLEFTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 12,
PIN 6 - PIN 11,
PIN 9 - PIN 13
LEFT PIN 9 - PIN 7,
PIN 6 - PIN 11,
PIN 9 - PIN 8
DOWN PIN 9 - PIN 6,
PIN 12 - PIN 11,
PIN 13 - PIN 11
RIGHT PIN 9 - PIN 6,
PIN 7 - PIN 11,
PIN 8 - PIN 11
MIRROR SELECT SWITCH IN ªRIGHTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 13,
PIN 1 - PIN 11,
PIN 9 - PIN 12
MIRROR SELECT SWITCH IN ªLEFTº
POSITION
LEFT PIN 9 - PIN 8,
PIN 1 - PIN 11,
PIN 9 - PIN 7
DOWN PIN 9 - PIN 1,
PIN 13 - PIN 11,
PIN 12 - PIN 11
RIGHT PIN 9 - PIN 1,
PIN 8 - PIN 11,
PIN 7 - PIN 11
(4) If results shown in the table are not obtained,
replace the switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove instrument panel lower cover.
(3) From behind headlamp switch assembly,
depress retaining tabs and push switch from instru-
ment panel.
(4) Disconnect wire connector from power mirror
switch.
(5) Disengage lock tabs above and below the mir-
ror switch.
(6) Remove power mirror switch from headlamp
switch bezel.
INSTALLATION
(1) Install power mirror switch to the headlamp
switch bezel.
(2) Connect wire connector to the power mirror
switch.
(3) Insert headlamp switch assembly into instru-
ment panel.
(4) Install instrument panel lower cover.
(5) Connect battery negative cable.
SIDEVIEW MIRROR
REMOVAL
For service procedures, (Refer to 23 - BODY/EXTE-
RIOR/SIDE VIEW MIRROR - REMOVAL).
Fig. 4 Mirror Switch
RSPOWER MIRRORS8N-49
POWER FOLDAWAY MIRROR SWITCH - EXPORT (Continued)
Page 677 of 2585

CABLE
DESCRIPTION
The speed control servo cable is connected between
the speed control vacuum servo diaphragm and the
throttle body control linkage.
OPERATION
This cable causes the throttle control linkage to
open or close the throttle valve in response to move-
ment of the vacuum servo diaphragm.
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove speed control cable from throttle cam
by sliding clasp out hole used for throttle cable.
(3) Compress the retaining tabs on the cable and
slide cable out of bracket.
(4) Disconnect electrical connectors and vacuum
hose from servo.
(5) Remove two nuts attaching speed control cable
and mounting bracket to servo.
(6) Pull cable away from servo to expose retaining
clip and remove clip attaching cable to servo.
(7) Remove speed control cable.
INSTALLATION
(1) Slide cable into throttle cable bracket and
engage retaining tabs.
(2) Rotate the throttle cam forward to the wide
open position and install speed control cable clasp.
(3) Rotate the throttle cam forward to the wide
open position and install throttle cable clasp.
(4) Install retaining clip that attaches cable to
servo.
(5) Insert servo studs through holes in the mount-
ing bracket and speed control cable.
(6) Install nuts, tighten to 6.7 N´m (60 in. lbs.).
(7) Connect vacuum hose to servo.
(8) Connect electrical connector.
(9) Install servo and bracket and tighten nuts and
bolt.
(10) Connect negative battery cable.
SERVO
DESCRIPTION
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:
²Vacuum
²Vent
²Dump
The vacuum chamber contains a diaphragm with a
cable attached to control the throttle linkage.
OPERATION
The PCM controls the solenoid valve body. The
solenoid valve body controls the application and
release of vacuum to the diaphragm of the vacuum
servo. The servo unit cannot be repaired and is ser-
viced only as a complete assembly.
Power is supplied to the servo by the PCM through
the brake switch. The PCM controls the ground path
for the vacuum and vent solenoids.
The dump solenoid is energized anytime it receives
power. If power to the dump solenoid is interrupted,
the solenoid dumps vacuum in the servo. This pro-
vides a safety backup to the vent and vacuum sole-
noids.
The vacuum and vent solenoids must be grounded
by the PCM to operate. When the PCM grounds the
vacuum servo solenoid, the solenoid allows vacuum
to enter the servo and pull open the throttle plate
using the cable. When the PCM breaks the ground,
the solenoid closes and no more vacuum is allowed to
enter the servo. The PCM also operates the vent sole-
noid via ground. The vent solenoid opens and closes a
passage to bleed or hold vacuum in the servo as
required.
The PCM cycles the vacuum and vent solenoids to
maintain the set speed, or to accelerate and deceler-
ate the vehicle. To increase throttle opening, the
PCM grounds the vacuum and vent solenoids. To
decrease throttle opening, the PCM removes the
grounds from the vacuum and vent solenoids.
8P - 4 SPEED CONTROLRS
Page 678 of 2585

REMOVAL
(1) Release hood latch and open hood.
(2) Disconnect the negative battery cable.
(3) Disconnect the throttle and speed control cable
ends from throttle body (Fig. 2).
(4) Depress lock tabs holding speed control and
throttle cable casing to cable mount bracket.
(5) Disconnect vacuum line from speed control
servo that leads to the battery tray/vacuum reservoir.
(6) Remove battery tray/vacuum reservoir, refer to
the Battery section for more information (Fig. 3).(7) Remove speed control servo and bracket (Fig.
4).
(8) Disconnect wire connector from speed control
servo.
(9) Remove speed control servo.
INSTALLATION
Transfer speed control cable to replacement speed
control servo.
(1) Install retaining clip to cable at servo.
(2) Install 2 nuts at cable to servo and servo
bracket, tighten to 7 N´m (60 ins. lbs.).
(3) Connect electrical connector to servo.
(4) Connect vacuum line to speed control servo
that leads to the battery tray/vacuum reservoir.
(5) Install speed control servo and bracket.
(6) Install battery tray/vacuum reservoir, refer to
the Battery section for more information.
(7) Install speed control and throttle cable casing
to cable mount bracket.
(8) Connect the throttle and speed control cable
ends to throttle body.
(9) Connect the negative battery cable.
Fig. 2 Speed Control Cable End
1 - SPEED CONTROL VACUUM HOSE
2 - THROTTLE BODY
3 - SPEED CONTROL CABLE
Fig. 3 BATTERY TRAY/VACUUM RESERVOIR
Fig. 4 SPEED CONTROL SERVO
RSSPEED CONTROL8P-5
SERVO (Continued)
Page 701 of 2585

WIPER BLADES
REMOVAL
(1) Lift the wiper arm away from the glass.
(2) Disengage the release tab holding the wiper
blade to the wiper arm and remove the wiper blade
from the wiper arm (Fig. 6) and (Fig. 7).
CLEANING
Wiper blades exposed to the weather for a long
period of time tend to lose their wiping effectiveness.
Periodic cleaning of the wiper blade is recommended
to remove the accumulation of salt and road grime.
The wiper blades, arms and windshield should be
cleaned with a sponge or cloth and a mild detergent
or nonabrasive cleaner. If the wiper blades continue
to streak or smear, they should be replaced. Thewiper blade should run smoothly across the wind-
shield in both directions. The wiper blade should
slightly roll over center when the blade reverses
direction. A wiper blade insert that has lost flexibility
or a wiper arm that has lost spring tension, will
cause the blade to skip or chatter across the wind-
shield. If the wiper blades are new and the wiper
arm spring tension is OK and a chattering sound is
emitted from the wiper(s), the wiper blade is not roll-
ing over center. If this condition exists, (refer to 8 -
ELECTRICAL/WIPERS/WASHERS/WIPER ARMS -
ADJUSTMENTS).
INSTALLATION
(1) Position the blade onto the arm.
(2) Engage the blade to the retainer by pulling up
on the blade until the tabs snap into position (Fig. 6).
WIPER LINKAGE
REMOVAL
(1) Remove the front windshield wiper unit from
vehicle (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WIPER MODULE - REMOVAL).
(2) Place the wiper unit on a suitable work sur-
face.
(3) Remove nuts holding the cowl cover brackets to
the wiper unit.
(4) Remove cowl cover brackets from the wiper
unit.
(5) Remove nuts holding linkage to the wiper unit.
(6) Remove the wiper linkage from the wiper unit.
(7) Disconnect the wire connectors from back of
the wiper motor.
INSTALLATION
(1) Connect the wire harness connector.
(2) Install the linkage on the wiper unit.
(3) Install the nut holding the linkage to the wiper
unit.
(4) Install the cowl cover brackets to the wiper
nut.
(5) Install the front wiper unit (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER MODULE -
INSTALLATION).
(6) Install the cowl cover.
(7) Install the wiper arms and blades.
Fig. 6 WINDSHIELD WIPER BLADE
1 - RELEASE TAB
Fig. 7 REAR WIPER
1 - WIPER ARM
2 - BLADE LATCH
8R - 14 WIPERS/WASHERSRS
Page 723 of 2585

Component Page
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Intrusion Sensors..................... 8W-39
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
Message Center....................... 8W-46
Mid Reading Lamps................... 8W-44
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Name Brand Speaker Relay............. 8W-47
Natural Vacuum Leak Detection Assembly . . 8W-30
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCs............................... 8W-10
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44Component Page
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Front Control Switch........ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Mode Motor..................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Rear Wiper/Washer Indicator............ 8W-53
Rear Wiper/Washer Switch.............. 8W-53
Recirculation Door Actuator............. 8W-42
Remote Keyless Entry Antenna........ 8W-39, 61
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switch...................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Remote Entry Module...... 8W-39, 61
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS
Page 834 of 2585

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-24
A/C Compressor Clutch Relay........ 8W-30-4, 24
A/C Pressure Sensor........... 8W-30-14, 19, 31
Accelerator Pedal Position Sensor...... 8W-30-38
Adjustable Pedals Module............ 8W-30-23
Adjustable Pedals Motor.............. 8W-30-23
Adjustable Pedals Relay.............. 8W-30-22
Adjustable Pedals Sensor............. 8W-30-23
Adjustable Pedals Switch............. 8W-30-22
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 12, 15, 17, 20
Battery........... 8W-30-2, 6, 10, 16, 21, 24, 32
Battery Temperature Sensor......... 8W-30-8, 31
Body Control Module.............. 8W-30-5, 25
Boost Pressure Sensor............... 8W-30-31
Brake Lamp Switch............ 8W-30-7, 27, 37
Cabin Heater Assist................. 8W-30-28
Camshaft Position Sensor........... 8W-30-8, 30
Clockspring................... 8W-30-5, 29, 36
Clutch Pedal Interlock Switch.......... 8W-30-4
Clutch Pedal Upstop Switch........... 8W-30-36
Crank Case Ventilation Heater......... 8W-30-25
Crankshaft Position Sensor...... 8W-30-13, 18, 30
Data Link Connector.............. 8W-30-3, 28
Dosing Pump...................... 8W-30-28
ECM/PCM Relay........ 8W-30-24, 26, 30, 32, 34
EGR Solenoid................... 8W-30-16, 34
Engine Control Module . . . 8W-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36, 37, 38
Engine Coolant Temp Sensor.... 8W-30-14, 19, 31
Engine Oil Pressure Sensor........... 8W-30-27
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module...... 8W-30-2, 5, 22, 28, 36
Fuel Heater....................... 8W-30-35
Fuel Heater Relay................ 8W-30-25, 35
Fuel Injector No. 1............ 8W-30-15, 20, 33
Fuel Injector No. 2............ 8W-30-15, 20, 33
Fuel Injector No. 3............ 8W-30-15, 20, 33
Fuel Injector No. 4............ 8W-30-15, 20, 33
Fuel Injector No. 5.................. 8W-30-20
Fuel Injector No. 6.................. 8W-30-20
Fuel Pressure Sensor................ 8W-30-37
Fuel Pressure Solenoid............... 8W-30-26
Fuel Pump Module................ 8W-30-5, 25
Fuel Pump Relay.................... 8W-30-5
Fuse 14........................... 8W-30-22
Fuse 15..................... 8W-30-21, 28, 35
Fuse 16 . . 8W-30-4, 12, 15, 17, 20, 24, 26, 30, 32, 34
Fuse 17.................... 8W-30-2, 5, 25, 35
Fuse 18........................ 8W-30-22, 24
Fuse 26........................... 8W-30-37Component Page
Fuselink.......................... 8W-30-32
G100................... 8W-30-2, 6, 16, 21, 25
G101.............. 8W-30-2, 6, 7, 10, 16, 21, 24
G103....................... 8W-30-24, 25, 28
G200............................. 8W-30-22
G300................... 8W-30-4, 7, 23, 27, 36
G302........................ 8W-30-5, 25, 35
Generator....................... 8W-30-4, 25
Glow Plug No. 1.................... 8W-30-32
Glow Plug No. 2.................... 8W-30-32
Glow Plug No. 3.................... 8W-30-32
Glow Plug No. 4.................... 8W-30-32
Glow Plug Relay.................... 8W-30-32
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-12, 17
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-13, 18
Input Speed Sensor................. 8W-30-21
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 12,
15, 17, 20, 21, 22, 24, 25,
26, 28, 30, 32, 34, 35, 36, 37
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 29
Lift Pump Motor.................... 8W-30-35
Lift Pump Relay.................... 8W-30-35
Manifold Absolute Pressure Sensor . . . 8W-30-14, 19
Mass Air Flow Sensor................ 8W-30-26
Memory Seat/Mirror Module.......... 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Output Speed Sensor................ 8W-30-21
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21
Radiator Fan Relay............... 8W-30-12, 17
Radiator Fan Relay No. 1............. 8W-30-37
Radiator Fan Relay No. 2............. 8W-30-37
Radiator Fan Relay No. 3............. 8W-30-37
Right Speed Control Switch......... 8W-30-5, 29
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 25
Throttle Position Sensor........... 8W-30-13, 18
Transmission Control Relay........... 8W-30-21
Transmission Range Sensor........... 8W-30-11
Transmission Solenoid/Pressure Switch
Assembly..................... 8W-30-11, 21
Vehicle Speed Sensor.............. 8W-30-9, 34
Water In Fuel Sensor................ 8W-30-36
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
Page 1098 of 2585

Component Page
Floor Console Lamp................. 8W-80-72
Floor Console Power Outlet........... 8W-80-72
Front Blower Module C1 (ATC)........ 8W-80-73
Front Blower Module C2 (ATC)........ 8W-80-73
Front Cigar Lighter................. 8W-80-73
Front Control Module................ 8W-80-74
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-75
Front Reading Lamps/Switch.......... 8W-80-75
Fuel Heater (Diesel)................. 8W-80-75
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 1 (Diesel)............ 8W-80-75
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-76
Fuel Injector No. 2 (Diesel)............ 8W-80-76
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-76
Fuel Injector No. 3 (Diesel)............ 8W-80-76
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-77
Fuel Injector No. 4 (Diesel)............ 8W-80-77
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-77
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-77
Fuel Pressure Sensor (Diesel).......... 8W-80-78
Fuel Pressure Solenoid (Diesel)........ 8W-80-78
Fuel Pump Module.................. 8W-80-78
Generator......................... 8W-80-78
Glow Plug Relay (Diesel)............. 8W-80-79
Headlamp Switch................... 8W-80-79
Headlamp Washer Pump Motor (Export) . 8W-80-79
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-80
Idle Air Control Motor (Gas)........... 8W-80-80
Ignition Coil (2.4L).................. 8W-80-80
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-81
Input Speed Sensor................. 8W-80-81
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank (Heated
Seats).......................... 8W-80-81
Instrument Panel Switch Bank (Except Heated
Seats).......................... 8W-80-82
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-83
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-84
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-85
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-86
Knock Sensor (2.4L)................. 8W-80-86
Knock Sensor (3.3L/3.8L ABS Except
Export)......................... 8W-80-86
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86Component Page
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-87
Left Cylinder Lock Switch............ 8W-80-87
Left Door Speaker (Highline).......... 8W-80-87
Left Door Speaker (Lowline)........... 8W-80-87
Left Fog Lamp (Except Export)........ 8W-80-87
Left Fog Lamp (Export).............. 8W-80-88
Left Front Door Ajar Switch (Base)..... 8W-80-88
Left Front Door Lock Motor/Ajar Switch (Except
Base).......................... 8W-80-88
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp (Except
Export)......................... 8W-80-89
Left Front Wheel Speed Sensor........ 8W-80-89
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-89
Left Headlamp (Except Export)........ 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-90
Left High Beam Lamp (Export)........ 8W-80-90
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Power
Liftgate)........................ 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-91
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker.............. 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker (Lowline)........... 8W-80-92
Left Rear Speaker (Highline).......... 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Seat Airbag.................... 8W-80-93
Left Side Impact Sensor 1 (Premium
ORC).......................... 8W-80-94
Left Sliding Door Control Module C1 (Power Sliding
Door).......................... 8W-80-94
Left Sliding Door Control Module C2 (Power Sliding
Door).......................... 8W-80-94
Left Sliding Door Latch Sensing Switch (Power
Sliding Door).................... 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch (Manual
Sliding Door).................... 8W-80-95
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-95
Left Speed Control Switch............ 8W-80-96
Left Turn Signal Lamp (Export)........ 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3
Page 1099 of 2585

Component Page
Left Visor/Vanity Lamp (Premium/Luxury Except
Export)......................... 8W-80-96
License Lamp (Manual Release)........ 8W-80-96
License Lamp (Power Liftgate)......... 8W-80-96
License Lamp (Power Release)......... 8W-80-97
Lift Pump Motor (Diesel)............. 8W-80-97
Liftgate Ajar Switch (Manual Release) . . . 8W-80-97
Liftgate Ajar Switch (Power Release).... 8W-80-97
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-98
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-98
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-98
Low Note Horn..................... 8W-80-98
Manifold ABSolute Pressure Sensor
(Gas)........................... 8W-80-98
Mass Air Flow Sensor (Diesel)......... 8W-80-99
Memory Seat Switch................. 8W-80-99
Memory Seat/Mirror Module C1....... 8W-80-100
Memory Seat/Mirror Module C2....... 8W-80-100
Memory Seat/Mirror Module C3....... 8W-80-100
Memory Seat/Mirror Module C4....... 8W-80-101
Message Center (Highline)........... 8W-80-101
Mode Door Actuator................ 8W-80-101
Multi-Function Switch.............. 8W-80-101
Natural Vacuum Leak Detection Assembly (Except
Export)........................ 8W-80-102
Output Speed Sensor............... 8W-80-102
Overhead Console (Except Base)...... 8W-80-102
Oxygen Sensor 1/1 Upstream (Gas).... 8W-80-102
Oxygen Sensor 1/2 Downstream (Gas) . . 8W-80-103
Passenger Airbag.................. 8W-80-103
Passenger Blend Door Actuator....... 8W-80-103
Passenger Door Courtesy Lamp....... 8W-80-103
Passenger Door Lock Switch.......... 8W-80-103
Passenger Folding Mirror Relay
(Export)....................... 8W-80-104
Passenger Heated Seat Back......... 8W-80-104
Passenger Heated Seat Cushion....... 8W-80-104
Passenger Heated Seat Module C1..... 8W-80-104
Passenger Heated Seat Module C2..... 8W-80-105
Passenger Heated Seat Module C3..... 8W-80-105
Passenger Power Seat Front Riser
Motor......................... 8W-80-105
Passenger Power Seat Horizontal Motor . 8W-80-105
Passenger Power Seat Rear Riser
Motor......................... 8W-80-106
Passenger Power Seat Recliner Motor . . 8W-80-106
Passenger Power Seat Switch......... 8W-80-106
Passenger Power Window Motor....... 8W-80-106
Passenger Power Window Switch...... 8W-80-107
Passenger Seat Belt Switch.......... 8W-80-107
Passenger Seat Belt Tensioner........ 8W-80-107
Power Folding Mirror Switch (Export) . . 8W-80-107Component Page
Power Liftgate Module C1........... 8W-80-108
Power Liftgate Module C2........... 8W-80-108
Power Liftgate Motor............... 8W-80-108
Power Mirror Switch............... 8W-80-109
Power Outlet (Except Lowline)........ 8W-80-109
Power Seat Circuit Breaker (30A)..... 8W-80-109
Power Window Circuit Breaker (25A) . . . 8W-80-109
Power Window Switch (LHD Lowline) . . 8W-80-110
Powertrain Control Module C1........ 8W-80-110
Powertrain Control Module C2........ 8W-80-111
Powertrain Control Module C3........ 8W-80-112
Powertrain Control Module C4........ 8W-80-113
Radiator Fan No. 1 (Diesel).......... 8W-80-114
Radiator Fan No. 1 (Gas)............ 8W-80-114
Radiator Fan No. 2 (Diesel).......... 8W-80-114
Radiator Fan No. 2 (Gas)............ 8W-80-114
Radiator Fan Relay (Gas)............ 8W-80-115
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-115
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-115
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-115
Radio C1......................... 8W-80-116
Radio C2 (CD Changer)............. 8W-80-116
Radio C2 (DVD/CD Changer)......... 8W-80-117
Rear A/C-Heater Unit (3 Zone MTC).... 8W-80-117
Rear Auto Temp Control Switch (3 Zone
ATC) .......................... 8W-80-117
Rear Blower Front Control Switch (3 Zone
MTC)......................... 8W-80-118
Rear Blower Motor Power Module C1 (3 Zone
ATC) .......................... 8W-80-118
Rear Blower Motor Power Module C2 (3 Zone
ATC) .......................... 8W-80-118
Rear Blower Rear Control Switch C1 (3 Zone
MTC)......................... 8W-80-118
Rear Blower Rear Control Switch C2 (3 Zone
MTC)......................... 8W-80-119
Rear Dome Lamp (Except Luxury)..... 8W-80-119
Rear Intrusion Sensor (United
Kingdom)...................... 8W-80-119
Rear Mode Motor (3 Zone ATC)........ 8W-80-119
Rear Power Outlet................. 8W-80-119
Rear Temperature Motor (3 Zone ATC) . . 8W-80-120
Rear Wiper Motor.................. 8W-80-120
Recirculation Door Actuator.......... 8W-80-120
Remote Keyless Entry Antenna (Japan) . 8W-80-120
Right B-Pillar Switch (Power Sliding
Door).......................... 8W-80-120
Right Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-121
Right Cylinder Lock Switch (Export) . . . 8W-80-121
Right Door Speaker (Highline)........ 8W-80-121
Right Door Speaker (Lowline)......... 8W-80-121
Right Fog Lamp (Except Export)...... 8W-80-122
Right Fog Lamp (Export)............ 8W-80-122
Right Front Door Ajar Switch (Base) . . . 8W-80-122
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
Page 1179 of 2585

INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (ASSY. PLANT EVAC &
FILL)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
3 K342 16BR/WT (GAS) ASD RELAY OUTPUT
4 F500 16DG/PK (ASSY. PLANT EVAC &
FILL)FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ABS) PCI BUS
7 A107 12TN/RD (ABS) FUSED B(+)
8 A111 12DG/RD (ABS) FUSED B(+)
9- -
10 - -
INTEGRATED POWER MODULE C5 - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
INTEGRATED POWER MODULE C6 - NATURAL 10 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 Z117 16BK/WT GROUND
3 Z118 16BK/WT (LWB/EXPORT) GROUND
3 Z118 16BK/YL (SWB/EXCEPT EXPORT) GROUND
4 A110 12OR/RD (POWER SEAT) FUSED B(+)
5- -
6- -
7 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
8 F307 18LB/PK (ACCESSORY RELAY
POSITION)FUSED ACCESSORY RELAY OUTPUT
8 F307 18LB/PK (BATTERY POSITION) FUSED B(+)
9 A113 12WT/RD (POWER SLIDING
DOOR)FUSED B(+)
10 - -
8W - 80 - 84 8W-80 CONNECTOR PIN-OUTSRS