ECO mode CHRYSLER VOYAGER 2004 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 2499 of 2585
INSTALLATION
(1) Install the front underbody heater inlet and
return hoses by carefully twisting the hoses back and
forth on the underbody tubes, while gently pushing
them onto the end of the tubes.
CAUTION:
DO NOT apply excessive pressure on heater tubes
or connections when removing heater hoses.
Excessive pressure may damage or deform the
tubes, causing an engine coolant leak.
(2) Using spring tension clamp pliers, compress
and slide the clamps that secure each end of the
heater hose over the tubes. Release the clamp when
it is over the tube.
(3) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
LIQUID LINE
REMOVAL
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
FRONT - WARNING - A/C PLUMBING) and (Refer to
24 - HEATING & AIR CONDITIONING/PLUMBING -
FRONT - CAUTION - A/C PLUMBING).
NOTE: On models equipped with the optional rear
A/C system, the rear section of the front air condi-
tioner liquid line also includes a liquid line hose
and tube extension that connects the front liquid
line to the underbody liquid line for the rear A/C
system.
(1) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/REFRIGERANT - STAN-
DARD PROCEDURE - REFRIGERANT
RECOVERY).
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the air cleaner housing from the right
side of the engine compartment.
(4) Disconnect the drain tube from the wiper mod-
ule drain on the right side of the engine compart-
ment.
(5) Remove the A/C pressure transducer (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS
- FRONT/A/C PRESSURE TRANSDUCER -
REMOVAL).(6) If equipped, remove the nut that secures the
A/C ground strap to the weld stud on the top of the
right front strut tower (Fig. 7).
(7) If equipped, remove the A/C ground strap eye-
let terminal connector from the weld stud.
(8) Remove the bolt that secures the liquid line
rear section fitting to the top of the receiver/drier.
(9) Disconnect the liquid line fitting from the
receiver/drier outlet port.
(10) Remove the O-ring seal from the liquid line
fitting and discard.
(11) Install plugs in, or tape over the opened liquid
line fitting and the receiver/drier outlet port.
(12) Remove the nut that secures the suction line
and liquid line fittings to the expansion valve.
(13) Disconnect the suction line and liquid line fit-
tings from the expansion valve.
(14) Remove the seals from the suction line and
liquid line fittings and discard.
(15) Install plugs in, or tape over the opened suc-
tion line and liquid line fittings and both expansion
valve ports.
(16) Raise and support the vehicle.
Fig. 7 Liquid Line
1 - A/C GROUND STRAP (IF EQUIPPED)
2 - NUT (IF EQUIPPED)
3 - WELD STUD (IF EQUIPPED)
4 - A/C PRESSURE TRANSDUCER
5 - WELD STUD (2)
6 - EXPANSION VALVE
7 - FRONT LIQUID LINE REAR SECTION
8 - LIQUID LINE EXTENSION (REAR A/C ONLY)
9 - NUT (2)
10 - RECEIVER/DRIER
11 - ROUTING CLIP
12 - FRONT LIQUID LINE FRONT SECTION
24 - 104 PLUMBING - REARRS
HEATER HOSES (Continued)
Page 2501 of 2585
SUCTION LINE
REMOVAL
On models equipped with the optional rear A/C
system, the front air conditioner suction line also
includes a suction line hose and tube extension that
connects the front suction line to the underbody suc-
tion line for the rear A/C system.
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
FRONT - WARNING - A/C PLUMBING) and (Refer to
24 - HEATING & AIR CONDITIONING/PLUMBING -
FRONT - CAUTION - A/C PLUMBING).
(1) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/REFRIGERANT - STAN-
DARD PROCEDURE - REFRIGERANT
RECOVERY).
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the air cleaner top cover and snorkel
from the air cleaner housing located on the right side
of the engine compartment.
(4) Disconnect the drain tube from the wiper mod-
ule drain on the right side of the engine compart-
ment.
(5) Remove the nut that secures the suction line
fitting to the top of the compressor.
(6) Disconnect the suction line fitting from the
compressor suction port.
(7) Remove the seal from the suction line fitting
and discard.
(8) Install plugs in, or tape over the opened suc-
tion line fitting and the compressor suction port.
(9) Disengage the retainer that secures the suction
line routing clip to the receiver/drier mounting
bracket on the side of the right front strut tower in
the engine compartment (Fig. 9).
(10) Remove the nut that secures the suction line
and liquid line fittings to the front expansion valve.
(11) Disconnect the suction line and liquid line fit-
tings from the front expansion valve.
(12) Remove the O-ring seals from the suction line
and liquid line fittings and discard.
(13) Install plugs in, or tape over the opened suc-
tion line and liquid line fittings and both expansion
valve ports.
(14) Raise and support the vehicle.
(15) Cut the tie strap located just forward of the
connections between the underbody plumbing and
the engine compartment plumbing for the rear
heater and air conditioner (Fig. 10).(16) Disconnect the suction line extension fitting
from the underbody suction line fitting for the rear
air conditioner.
(17) Remove the O-ring seal from the underbody
suction line fitting and discard.
Fig. 9 Suction Line
1 - A/C EXPANSION VALVE
2 - SUCTION LINE EXTENSION (REAR A/C ONLY)
3 - NUT
4 - RETAINING CLIP
5 - SUCTION LINE
Fig. 10 Underbody Line Connections
1 - SUCTION LINE EXTENSION
2 - LIQUID LINE EXTENSION
3 - RETAINER STRAP (3)
4 - HEATER TUBES
5 - UNDERBODY REFRIGERANT LINES
24 - 106 PLUMBING - REARRS
Page 2502 of 2585
(18) Install plugs in, or tape over the opened suc-
tion line fittings.
(19) Lower the vehicle.
(20) Remove the suction line from the engine com-
partment.
INSTALLATION
(1) Position the suction line into the engine com-
partment.
(2) Remove the tape or plugs from the suction line
and liquid line fittings and both expansion valve
ports.
(3) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the suction line
and liquid line fittings.
(4) Reconnect the liquid line and suction line fit-
tings to the expansion valve.
(5) Install the nut that secures the suction line
and liquid line fittings to the front expansion valve.
Tighten the nut to 23 N´m (17 ft. lbs.).
(6) Engage the retainer that secures the suction
line routing clip to the receiver/drier mounting
bracket on the side of the right front strut tower in
the engine compartment.
(7) Remove the tape or plugs from the compressor
suction port and the suction line fitting.
(8) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the suction line fit-
ting.
(9) Reconnect the suction line fitting to the com-
pressor suction port.
(10) Install the nut that secures the suction line
fitting to the A/C compressor. Tighten the nut to 23
N´m (17 ft. lbs.).
(11) Reconnect the drain tube to the wiper module
drain on the right side of the engine compartment.
(12) Reinstall the air cleaner top cover and snorkel
onto the air cleaner housing located on the right side
of the engine compartment.
(13) Reconnect the battery negative cable.
(14) Raise and support the vehicle.
(15) Remove the tape or plugs from the suction
line extension fitting and the underbody suction line
fitting.(16) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the underbody suction
line fitting.
(17) Reconnect the suction line extension fitting to
the underbody suction line fitting. Tighten the fitting
to 23 N´m (17 ft. lbs.).
(18) Install a new tie strap just forward of the con-
nections between the underbody plumbing and the
engine compartment plumbing for the rear heater
and air conditioner.
(19) Lower the vehicle.
(20) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(21) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
UNDERBODY LINES
DESCRIPTION
The underbody heater-A/C plumbing is used only
on models with the optional rear heater-A/C system
(Fig. 11). The underbody suction line, liquid line, and
heater tubes can each be serviced separately.
OPERATION
The rear heater and A/C lines are all serviced as
individual pieces. When disconnecting any line or
block ensure that the area around it is clean of any
contaminations that can get in to the system (Fig.
12), (Fig. 13), (Fig. 15), (Fig. 14) and (Fig. 16).
Any kinks or sharp bends in the rear heater-A/C
unit plumbing will reduce the capacity of the entire
heating and air conditioning system. Kinks and
sharp bends reduce the system flow. High pressures
are produced in the refrigerant system when the air
conditioning compressor is operating. High tempera-
ture coolant is present in the heater plumbing when
the engine is operating. Extreme care must be exer-
cised o make sure that each of the plumbing connec-
tions is pressure-tight and leak free.
RSPLUMBING - REAR24 - 107
SUCTION LINE (Continued)
Page 2520 of 2585
period the switch ratio reaches a predetermined
value, a counter is incremented by one. The monitor
is enabled to run another test during that trip. When
the test fails 6 times, the counter increments to 3, a
malfunction is entered, and a Freeze Frame is stored,
the code is matured and the MIL is illuminated. If
the first test passes, no further testing is conducted
during that trip.
The MIL is extinguished after three consecutive
good trips. The good trip criteria for the catalyst
monitor is more stringent than the failure criteria. In
order to pass the test and increment one good trip,
the downstream sensor switch rate must be less than
45% of the upstream rate. The failure percentages
are 59% respectively.
Enabling ConditionsÐThe following conditions
must typically be met before the PCM runs the cat-
alyst monitor. Specific times for each parameter may
be different from engine to engine.
²Accumulated drive time
²Enable time
²Ambient air temperature
²Barometric pressure
²Catalyst warm-up counter
²Engine coolant temperature
²Vehicle speed
²MAP
²RPM
²Engine in closed loop
²Fuel level
Pending ConditionsÐ
²Misfire DTC
²Front Oxygen Sensor Response
²Front Oxygen Sensor Heater Monitor
²Front Oxygen Sensor Electrical
²Rear Oxygen Sensor Rationality (middle check)
²Rear Oxygen Sensor Heater Monitor
²Rear Oxygen Sensor Electrical
²Fuel System Monitor
²All TPS faults
²All MAP faults
²All ECT sensor faults
²Purge flow solenoid functionality
²Purge flow solenoid electrical
²All PCM self test faults
²All CMP and CKP sensor faults
²All injector and ignition electrical faults
²Idle Air Control (IAC) motor functionality
²Vehicle Speed Sensor
²Brake switch (auto trans only)
²Intake air temperature
ConflictÐThe catalyst monitor does not run if any
of the following are conditions are present:
²EGR Monitor in progress (if equipped)
²Fuel system rich intrusive test in progress
²EVAP Monitor in progress²Time since start is less than 60 seconds
²Low fuel level-less than 15 %
²Low ambient air temperature
²Ethanol content learn is taking place and the
ethanol used once flag is set
SuspendÐThe Task Manager does not mature a
catalyst fault if any of the following are present:
²Oxygen Sensor Monitor, Priority 1
²Oxygen Sensor Heater, Priority 1
²EGR Monitor, Priority 1 (if equipped)
²EVAP Monitor, Priority 1
²Fuel System Monitor, Priority 2
²Misfire Monitor, Priority 2
OPERATION - NON-MONITORED CIRCUITS
The PCM does not monitor all circuits, systems
and conditions that could have malfunctions causing
driveability problems. However, problems with these
systems may cause the PCM to store diagnostic trou-
ble codes for other systems or components. For exam-
ple, a fuel pressure problem will not register a fault
directly, but could cause a rich/lean condition or mis-
fire. This could cause the PCM to store an oxygen
sensor or misfire diagnostic trouble code.
The major non-monitored circuits are listed below
along with examples of failures modes that do not
directly cause the PCM to set a DTC, but for a sys-
tem that is monitored.
FUEL PRESSURE
The fuel pressure regulator controls fuel system
pressure. The PCM cannot detect a clogged fuel
pump inlet filter, clogged in-line fuel filter, or a
pinched fuel supply or return line. However, these
could result in a rich or lean condition causing the
PCM to store an oxygen sensor, fuel system, or mis-
fire diagnostic trouble code.
SECONDARY IGNITION CIRCUIT
The PCM cannot detect an inoperative ignition coil,
fouled or worn spark plugs, ignition cross firing, or
open spark plug cables. The misfire will however,
increase the oxygen content in the exhaust, deceiving
the PCM in to thinking the fuel system is too lean.
Also see misfire detection.
CYLINDER COMPRESSION
The PCM cannot detect uneven, low, or high engine
cylinder compression. Low compression lowers O2
content in the exhaust. Leading to fuel system, oxy-
gen sensor, or misfire detection fault.
EXHAUST SYSTEM
The PCM cannot detect a plugged, restricted or
leaking exhaust system. It may set a EGR (if
equipped) or Fuel system or O2S fault.
RSEMISSIONS CONTROL25-5
EMISSIONS CONTROL (Continued)
Page 2524 of 2585
OPERATION
OPERATION - SYSTEM
The Powertrain Control Module (PCM) monitors
many different circuits in the fuel injection, ignition,
emission and engine systems. If the PCM senses a
problem with a monitored circuit often enough to
indicate an actual problem, it stores a Diagnostic
Trouble Code (DTC) in the PCM's memory. If the
code applies to a non-emissions related component or
system, and the problem is repaired or ceases to
exist, the PCM cancels the code after 40 warmup
cycles. Diagnostic trouble codes that affect vehicle
emissions illuminate the Malfunction Indicator Lamp
(MIL). Refer to Malfunction Indicator Lamp in this
section.
Certain criteria must be met before the PCM
stores a DTC in memory. The criteria may be a spe-
cific range of engine RPM, engine temperature,
and/or input voltage to the PCM.
The PCM might not store a DTC for a monitored
circuit even though a malfunction has occurred. This
may happen because one of the DTC criteria for the
circuit has not been met.For example, assume the
diagnostic trouble code criteria requires the PCM to
monitor the circuit only when the engine operates
between 750 and 2000 RPM. Suppose the sensor's
output circuit shorts to ground when engine operates
above 2400 RPM (resulting in 0 volt input to the
PCM). Because the condition happens at an engine
speed above the maximum threshold (2000 rpm), the
PCM will not store a DTC.
There are several operating conditions for which
the PCM monitors and sets DTC's. Refer to Moni-
tored Systems, Components, and Non-Monitored Cir-
cuits in this section.
NOTE: Various diagnostic procedures may actually
cause a diagnostic monitor to set a DTC. For
instance, pulling a spark plug wire to perform a
spark test may set the misfire code. When a repair
is completed and verified, use the DRBIIITscan tool
to erase all DTC's and extinguish the MIL.Technicians can display stored DTC's. Refer to
Diagnostic Trouble Codes (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/POWER-
TRAIN CONTROL MODULE - DESCRIPTION). For
obtaining the DTC information, use the Data Link
Connector with the DRBIIItscan tool (Fig. 1).
DRB IIITSTATE DISPLAY TEST MODE
OPERATION
The switch inputs to the Powertrain Control Mod-
ule (PCM) have two recognized states; HIGH and
LOW. For this reason, the PCM cannot recognize the
difference between a selected switch position versus
an open circuit, a short circuit, or a defective switch.
If the State Display screen shows the change from
HIGH to LOW or LOW to HIGH, assume the entire
switch circuit to the PCM functions properly. From
the state display screen, access either State Display
Inputs and Outputs or State Display Sensors.
Fig. 1 Data Link Connector
RSEMISSIONS CONTROL25-9
EMISSIONS CONTROL (Continued)
Page 2560 of 2585
HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-8
HEATED SEAT SWITCH - OPERATION,
PASSENGER........................8G-12
HEATED SEAT SWITCH - REMOVAL,
DRIVER............................8G-10
HEATED SEAT SWITCH - REMOVAL,
PASSENGER........................8G-14
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - DESCRIPTION, CABIN........24-112
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-20
HEATER - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL CABIN........24-113
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-20
HEATER - OPERATION, ENGINE BLOCK....7-20
HEATER - REMOVAL, ENGINE BLOCK......7-20
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-4
HEATER CONTROL - DESCRIPTION, A/C . . . 24-20
HEATER CONTROL - INSTALLATION, A/C . . 24-21
HEATER CONTROL - REMOVAL, A/C.......24-21
HEATER CORE - DESCRIPTION....24-101,24-83
HEATER CORE - INSTALLATION . . . 24-103,24-85
HEATER CORE - OPERATION......24-101,24-83
HEATER CORE - REMOVAL.......24-102,24-84
HEATER CORE FILLING - STANDARD
PROCEDURE, REAR..................24-101
HEATER CORE TUBES - INSTALLATION . . . 24-85
HEATER CORE TUBES - REMOVAL.......24-83
HEATER HOSES - INSTALLATION.......24-104
HEATER HOSES - REMOVAL...........24-103
HEATER INLET HOSE - INSTALLATION....24-86
HEATER INLET HOSE - REMOVAL........24-85
HEATER LINES - INSTALLATION, REAR . . 24-111
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING.............24-10
HEATER RETURN HOSE - INSTALLATION . . 24-87
HEATER RETURN HOSE - REMOVAL......24-86
HEATER TESTING - DIAGNOSIS AND
TESTING, ENGINE BLOCK...............7-20
HEATER TUBES - REMOVAL,
UNDERBODY.......................24-109
HEATER UNIT - INSTALLATION.........24-119
HEATER UNIT - REMOVAL.............24-118
HEATER WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL..............24-119
HEATER WIRING - REMOVAL,
SUPPLEMENTAL DIESEL..............24-119
HEAVY DUTY, CARGO - INSTALLATION,
AWD ...............................2-36
HEAVY DUTY, CARGO - REMOVAL, AWD . . . 2-36
HEIGHT ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT.............8O-13
HEIGHT ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT................8O-13
HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT BELT.............8O-14
HEIGHT ADJUSTER KNOB - REMOVAL,
SEAT BELT .........................8O-14
HEIGHT MEASUREMENT - STANDARD
PROCEDURE, CURB...................2-55
HIGH AND LOW LIMITS - DESCRIPTION . . . 25-8
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION
.......................24-73
HIGH PRESSURE RELIEF VALVE -
OPERATION
.........................24-73
HIGH SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE
.....22-17,22s-9
HINGE - INSTALLATION
......23-18,23-40,23-60
HINGE - INSTALLATION, CENTER
........23-24HINGE - INSTALLATION, LOWER........23-28
HINGE - INSTALLATION, UPPER.........23-36
HINGE - REMOVAL.........23-17,23-40,23-60
HINGE - REMOVAL, BENCH SEAT BACK . . 23-102
HINGE - REMOVAL, CENTER............23-24
HINGE - REMOVAL, LOWER............23-28
HINGE - REMOVAL, UPPER.............23-36
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
BACK.............................23-101
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT BACK . . 23-101
HOISTING - STANDARD PROCEDURE......0-27
HOLD OPEN LATCH - INSTALLATION.....23-25
HOLD OPEN LATCH - REMOVAL.........23-25
HOLD OPEN LATCH CABLE -
INSTALLATION.......................23-38
HOLD OPEN LATCH CABLE - REMOVAL . . . 23-38
HOLD OPEN LATCH STRIKER -
INSTALLATION.......................23-26
HOLD OPEN LATCH STRIKER -
REMOVAL..........................23-26
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-15
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-16
HOLDDOWN - OPERATION, BATTERY.....8F-15
HOLDDOWN - REMOVAL, BATTERY . 8F-15,8F-16
HOLDER - INSTALLATION, CUP.........23-64
HOLDER - REMOVAL, CUP.............23-64
HOLDING CLUTCHES - DESCRIPTION . . . 21-207,
21s-106
HOLDING CLUTCHES - OPERATION.....21-207,
21s-106
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-5
HONING - STANDARD PROCEDURE,
CYLINDER BORE.................9-112,9-35
HOOD - INSTALLATION................23-61
HOOD - REMOVAL....................23-60
HOOD AJAR SWITCH - EXPORT -
INSTALLATION.......................8Q-3
HOOD AJAR SWITCH - EXPORT -
REMOVAL...........................8Q-3
HORN - DIAGNOSIS AND TESTING.......8H-3
HORN - INSTALLATION.................8H-5
HORN - REMOVAL....................8H-4
HORN CHIRP PREFERENCE - STANDARD
PROCEDURE....................8N-42,8N-5
HORN SWITCH - DESCRIPTION..........8H-5
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - INSTALLATION, HEATER INLET....24-86
HOSE - INSTALLATION, HEATER RETURN . 24-87
HOSE - REMOVAL, HEATER INLET.......24-85
HOSE - REMOVAL, HEATER RETURN.....24-86
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HOSES - DESCRIPTION, BRAKE TUBES....5-14,
5s-13
HOSES - INSPECTION, BRAKE TUBES.....5-14,
5s-13
HOSES - INSTALLATION, HEATER.......24-104
HOSES - INSTALLATION, WASHER.......8R-13
HOSES - OPERATION, BRAKE TUBES . 5-14,5s-13
HOSES - REMOVAL, HEATER..........24-103
HOSES - REMOVAL, WASHER..........8R-13
HOSES AND CLAMP - STANDARD
PROCEDURE.........................14-7
HOUSING - INSTALLATION, AIR
CLEANER........................9-24,9-99
HOUSING - INSTALLATION, HVAC........24-61
HOUSING - INSTALLATION, LOCK
CYLINDER..........................19-19
HOUSING - REMOVAL, AIR CLEANER . . 9-24,9-99
HOUSING - REMOVAL, HVAC...........24-60
HOUSING - REMOVAL, LOCK CYLINDER . . 19-17
HOUSING FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH.....3-41
HOUSING FLUID LEAKAGE - DIAGNOSIS
AND TESTING, TORQUE CONVERTER . . . 21-123,
21s-31
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION
.....................8W-01-1
HUB / BEARING - DESCRIPTION
.......2-30,2-4
HUB / BEARING - INSTALLATION
......2-33,2-6
HUB / BEARING - OPERATION
........2-30,2-4
HUB / BEARING - REMOVAL
..........2-31,2-5HUB AND BEARING - DIAGNOSIS AND
TESTING.........................2-31,2-5
HVAC - LWB - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR.........8O-16
HVAC - LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR...............8O-16
HVAC HOUSING - INSTALLATION........24-61
HVAC HOUSING - REMOVAL............24-60
HVAC LOUVER - INSTALLATION, REAR . . . 23-81
HVAC LOUVER - REMOVAL, REAR.......23-81
HYDRAULIC CIRCUITS AND VALVES -
OPERATION..........................5-83
HYDRAULIC LASH ADJUSTER NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-34
HYDRAULIC LASH ADJUSTERS -
INSTALLATION........................9-34
HYDRAULIC LASH ADJUSTERS -
REMOVAL...........................9-34
HYDRAULIC LIFTERS - DIAGNOSIS AND
TESTING...........................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
DESCRIPTION.......................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
INSTALLATION.......................9-114
HYDRAULIC LIFTERS (CAM IN BLOCK) -
REMOVAL..........................9-114
HYDRAULIC PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-120,21s-28
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 41TE TRANSAXLE....21-169
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 4XTE TRANSAXLE....21s-75
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE............9-10,9-85
ICU - ASSEMBLY......................5-94
ICU - DISASSEMBLY...................5-93
ICU (INTEGRATED CONTROL UNIT) -
DESCRIPTION........................5-89
ICU (INTEGRATED CONTROL UNIT) -
OPERATION..........................5-90
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-2
IDENTIFICATION - DESCRIPTION,
VEHICLE............................23-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION, DIAGNOSIS AND
TESTING - SEAL......................21-3
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-9
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-28
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-29
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-28
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-29
IGNITION COIL - DESCRIPTION...........8I-6
IGNITION COIL - OPERATION.............8I-7
IGNITION INTERLOCK - DESCRIPTION....19-17
IGNITION SENSE - PCM INPUT -
OPERATION.........................8E-15
IGNITION SWITCH - INSTALLATION......19-16
IGNITION SWITCH - REMOVAL..........19-14
IGNITION SYSTEM - DESCRIPTION........8I-1
IGNITION SYSTEM - OPERATION..........8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
IIITSTATE DISPLAY TEST MODE,
OPERATION - DRB....................25-9
ILLUMINATION LAMPS - INSTALLATION,
CLUSTER...........................8L-21
ILLUMINATION LAMPS - REMOVAL,
CLUSTER...........................8L-21
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-19
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-18
INBOARD - 50/50 BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW
.......................8O-13
RSINDEX17
Description Group-Page Description Group-Page Description Group-Page
Page 2564 of 2585
LOWER HINGE - REMOVAL.............23-28
LOWER INSTRUMENT PANEL -
INSTALLATION.......................23-69
LOWER INSTRUMENT PANEL -
REMOVAL..........................23-69
LOWER INTAKE MANIFOLD -
INSTALLATION.......................9-149
LOWER INTAKE MANIFOLD - REMOVAL . . . 9-148
LOWER STEERING COLUMN COVER -
INSTALLATION.......................23-70
LOWER STEERING COLUMN COVER -
REMOVAL..........................23-70
LOWER TRIM - INSTALLATION,
B-PILLAR...........................23-75
LOWER TRIM - REMOVAL, B-PILLAR.....23-74
LUBRICANTS - DESCRIPTION, ENGINE
OIL .................................0-1
LUBRICATION - DESCRIPTION......9-136,9-52
LUBRICATION - OPERATION........9-136,9-52
LUBRICATION - STANDARD PROCEDURE....2-2
LUBRICATION POINTS - DESCRIPTION......0-7
LUBRICATION, SPECIFICATIONS - BODY . . 23-12
LUGGAGE RACK CROSSBAR -
INSTALLATION.......................23-57
LUGGAGE RACK CROSSBAR - REMOVAL . . 23-56
LUGGAGE RACK RISER - INSTALLATION . . 23-56
LUGGAGE RACK RISER - REMOVAL......23-55
LUMBAR SUPPORT - INSTALLATION....23-106
LUMBAR SUPPORT - REMOVAL........23-106
LWB - INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC..........8O-16
LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC..........8O-16
MACHINING - STANDARD PROCEDURE,
BRAKE ROTOR..................5-53,5s-56
MAIN BEARING FITTING - STANDARD
PROCEDURE........................9-123
MAIN BEARINGS - INSTALLATION,
CRANKSHAFT.......................9-124
MAIN BEARINGS - REMOVAL,
CRANKSHAFT.......................9-124
MANAGER - DESCRIPTION, TASK........25-24
MANAGER - OPERATION, TASK.........25-24
MANIFOLD - CLEANING, EXHAUST........9-61
MANIFOLD - DESCRIPTION, INTAKE . . 9-144,9-58
MANIFOLD - INSPECTION, EXHAUST......9-61
MANIFOLD - INSTALLATION, EXHAUST....9-61
MANIFOLD - INSTALLATION, LOWER
INTAKE ............................9-149
MANIFOLD - INSTALLATION, UPPER
INTAKE ............................9-147
MANIFOLD - LEFT - CLEANING,
EXHAUST...........................9-152
MANIFOLD - LEFT - INSPECTION,
EXHAUST...........................9-152
MANIFOLD - LEFT - INSTALLATION,
EXHAUST...........................9-152
MANIFOLD - LEFT - REMOVAL, EXHAUST . 9-152
MANIFOLD - LOWER - CLEANING,
INTAKE ............................9-148
MANIFOLD - LOWER - INSPECTION,
INTAKE ........................9-148,9-60
MANIFOLD - LOWER - INSTALLATION,
INTAKE .............................9-60
MANIFOLD - LOWER - REMOVAL,
INTAKE .............................9-60
MANIFOLD - REMOVAL, EXHAUST........9-61
MANIFOLD - REMOVAL, LOWER INTAKE . . 9-148
MANIFOLD - REMOVAL, UPPER INTAKE . . . 9-145
MANIFOLD - RIGHT - CLEANING,
EXHAUST...........................9-151
MANIFOLD - RIGHT - INSPECTION,
EXHAUST...........................9-151
MANIFOLD - RIGHT - INSTALLATION,
EXHAUST...........................9-151
MANIFOLD - RIGHT - REMOVAL,
EXHAUST...........................9-150
MANIFOLD - UPPER - INSPECTION,
INTAKE
.............................9-59
MANIFOLD - UPPER - INSTALLATION,
INTAKE
.............................9-59
MANIFOLD - UPPER - REMOVAL, INTAKE
. . 9-58
MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE
................9-145,9-58
MANIFOLD STRIPPED THREAD REPAIR -
STANDARD PROCEDURE
...............9-145MANIFOLD VACUUM PORT REPAIR -
STANDARD PROCEDURE, INTAKE........9-145
MANUAL - INSTALLATION, WINDOW
REGULATOR........................23-23
MANUAL - REMOVAL, WINDOW
REGULATOR........................23-22
MANUAL ADJUSTER - INSTALLATION,
FRONT SEAT TRACK..................23-95
MANUAL ADJUSTER - REMOVAL, FRONT
SEAT TRACK........................23-95
MANUAL TEMPERATURE CONTROL
(MTC) - INSTALLATION................24-29
MANUAL TEMPERATURE CONTROL
(MTC) - REMOVAL...................24-29
MANUAL TEMPERATURE CONTROL
SYSTEM - OPERATION...............24-112
MANUAL THREE ZONE - DESCRIPTION....24-2
MANUAL THREE ZONE - OPERATION......24-5
MANUAL TRACK - INSTALLATION,
FRONT SEAT RISER...................23-95
MANUAL TRACK - REMOVAL, FRONT
SEAT RISER.........................23-94
MANUAL TRANSAXLE - ASSEMBLY, T850 . 21-42
MANUAL TRANSAXLE - DESCRIPTION,
T850..............................21-21
MANUAL TRANSAXLE - DISASSEMBLY,
T850..............................21-35
MANUAL TRANSAXLE - INSTALLATION,
T850..............................21-51
MANUAL TRANSAXLE - OPERATION,
T850..............................21-24
MANUAL TRANSAXLE - REMOVAL, T850 . . 21-31
MANUAL TRANSAXLE - SPECIFICATIONS,
T850..............................21-56
MANUFACTURER PLATE - DESCRIPTION . Intro.-11
MAP SENSOR - DESCRIPTION..........14-30
MAP SENSOR - OPERATION............14-30
MASTER CYLINDER - LHD -
INSTALLATION........................6-10
MASTER CYLINDER - LHD - REMOVAL.....6-9
MASTER CYLINDER - RHD -
INSTALLATION.........................6-9
MASTER CYLINDER - RHD - REMOVAL.....6-8
MASTER CYLINDER BLEEDING -
STANDARD PROCEDURE...........5-35,5s-34
MASTER CYLINDER (FLUID RESERVOIR)
- ASSEMBLY....................5-38,5s-37
MASTER CYLINDER (FLUID RESERVOIR)
- DISASSEMBLY.................5-37,5s-36
MATCH MOUNTING - STANDARD
PROCEDURE, TIRE AND WHEEL..........22-7
MATS - INSTALLATION, CARPETS AND
FLOOR.............................23-76
MATS - REMOVAL, CARPETS AND
FLOOR.............................23-75
MEASUREMENT - STANDARD
PROCEDURE, CURB HEIGHT.............2-55
MEASUREMENT AND ADJUSTMENT,
ADJUSTMENTS - DIFFERENTIAL
BEARING PRELOAD.................21s-100
MEASUREMENTS - SPECIFICATIONS,
GAP AND FLUSH
....................23-124
MEASURING BEARING CLEARANCE
USING PLASTIGAGE - STANDARD
PROCEDURE
.....................9-12,9-84
MEASURING CAMSHAFT END PLAY -
STANDARD PROCEDURE
................9-29
MEASURING CONNECTING ROD
BEARING CLEARANCE - STANDARD
PROCEDURE
........................9-120
MEASURING CRANKSHAFT END PLAY -
STANDARD PROCEDURE
...............9-125
MEASURING TIMING CHAIN WEAR -
STANDARD PROCEDURE
...............9-153
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS
........9-6,9-80
MECHANISM - INSTALLATION,
GEARSHIFT
.........................21-89
MECHANISM - REMOVAL, GEARSHIFT
....21-87
MEMORIES, OPERATION - FUEL
CORRECTION OR ADAPTIVE
............14-20
MEMORY SEAT/MIRROR MODULE -
DESCRIPTION
.......................8E-10
MEMORY SEAT/MIRROR MODULE -
DIAGNOSIS AND TESTING
.............8E-10
MEMORY SEAT/MIRROR MODULE -
INSTALLATION
.......................8E-10MEMORY SEAT/MIRROR MODULE -
OPERATION.........................8E-10
MEMORY SEAT/MIRROR MODULE -
REMOVAL..........................8E-10
MEMORY SET SWITCH - DESCRIPTION . . 8N-12,
8N-55
MEMORY SET SWITCH - INSTALLATION . . 8N-13,
8N-56
MEMORY SET SWITCH - OPERATION....8N-13,
8N-56
MEMORY SET SWITCH - REMOVAL . 8N-13,8N-56
MEMORY SWITCH - DIAGNOSIS AND
TESTING......................8N-13,8N-56
MEMORY SYSTEM - DESCRIPTION . . 8N-51,8N-8
MEMORY SYSTEM - DIAGNOSIS AND
TESTING......................8N-10,8N-53
MEMORY SYSTEM - OPERATION....8N-52,8N-9
METRIC SYSTEM - DESCRIPTION......Intro.-6
MINI-TRIP COMPUTER - DIAGNOSIS
AND TESTING, COMPASS.............8M-10
MIRROR - DESCRIPTION, AUTOMATIC
DAY / NIGHT........................8N-47
MIRROR - DIAGNOSIS AND TESTING,
AUTOMATIC DAY / NIGHT..............8N-47
MIRROR - INSTALLATION, REAR VIEW . . . 23-81
MIRROR - INSTALLATION, SIDE VIEW....23-59
MIRROR - OPERATION, AUTOMATIC DAY
/ NIGHT............................8N-47
MIRROR - REMOVAL, REAR VIEW.......23-81
MIRROR - REMOVAL, SIDE VIEW........23-59
MIRROR - REMOVAL, SIDEVIEW..........8N-49
MIRROR GLASS - INSTALLATION, SIDE
VIEW..............................23-59
MIRROR GLASS - REMOVAL, SIDE VIEW . . 23-59
MIRROR SWITCH - EXPORT -
DESCRIPTION, POWER FOLDAWAY......8N-48
MIRROR SWITCH - EXPORT -
INSTALLATION, POWER FOLDAWAY......8N-49
MIRROR SWITCH - EXPORT -
OPERATION, POWER FOLDAWAY........8N-48
MIRROR SWITCH - EXPORT - REMOVAL,
POWER FOLDAWAY..................8N-48
MIRRORS - DESCRIPTION, HEATED.......8G-6
MIRRORS - DESCRIPTION, POWER......8N-45
MIRRORS - DIAGNOSIS AND TESTING,
POWER............................8N-46
MIRRORS - OPERATION, HEATED........8G-6
MIRRORS - OPERATION, POWER........8N-45
MISALIGNMENT - DIAGNOSIS AND
TESTING, DRIVE PLATE.................6-6
MODE DOOR ACTUATOR - DESCRIPTION . . 24-30
MODE DOOR ACTUATOR -
INSTALLATION.......................24-31
MODE DOOR ACTUATOR - OPERATION . . . 24-30
MODE DOOR ACTUATOR - REAR -
DESCRIPTION.......................24-39
MODE DOOR ACTUATOR - REAR -
INSTALLATION.......................24-40
MODE DOOR ACTUATOR - REAR -
OPERATION.........................24-40
MODE DOOR ACTUATOR - REAR -
REMOVAL..........................24-40
MODE DOOR ACTUATOR - REMOVAL.....24-30
MODE, OPERATION - DRB IIITS TAT E
DISPLAY TEST........................25-9
MODES OF OPERATION - OPERATION....14-18
MODULAR CLUTCH ASSY - 2.4L GAS -
INSTALLATION........................6-11
MODULAR CLUTCH ASSY - 2.4L GAS -
REMOVAL...........................6-11
MODULE - BLOWER MOTOR -
DESCRIPTION, POWER................24-31
MODULE - BLOWER MOTOR -
INSTALLATION, POWER...............24-32
MODULE - BLOWER MOTOR -
OPERATION, POWER..................24-31
MODULE - BLOWER MOTOR -
REMOVAL, POWER...................24-31
MODULE - DESCRIPTION, BODY
CONTROL............................8s-1
MODULE - DESCRIPTION, BODY
CONTROL
...........................8E-3
MODULE - DESCRIPTION, FRONT
CONTROL
...........................8E-7
MODULE - DESCRIPTION, FUEL PUMP
....14-8
MODULE - DESCRIPTION, HEATED SEAT
. . . 8E-8
MODULE - DESCRIPTION, INTEGRATED
POWER
..........................8W-97-2
RSINDEX21
Description Group-Page Description Group-Page Description Group-Page
Page 2570 of 2585
QUAD CHILD SEAT - REMOVAL.........23-89
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - DESCRIPTION................8A-9
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - DIAGNOSIS AND TESTING......8A-9
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - OPERATION.................8A-9
QUARTER PANEL/FENDER AIR
EXHAUSTER - DESCRIPTION, REAR......23-57
QUARTER PANEL/FENDER AIR
EXHAUSTER - INSTALLATION, REAR.....23-58
QUARTER PANEL/FENDER AIR
EXHAUSTER - REMOVAL, REAR.........23-57
QUARTER TRIM BOLSTER -
INSTALLATION.......................23-79
QUARTER TRIM BOLSTER - REMOVAL....23-79
QUARTER TRIM PANEL - INSTALLATION,
LEFT..............................23-80
QUARTER TRIM PANEL - INSTALLATION,
RIGHT.............................23-79
QUARTER TRIM PANEL - REMOVAL,
LEFT..............................23-80
QUARTER TRIM PANEL - REMOVAL,
RIGHT.............................23-79
QUARTER WINDOW - INSTALLATION....23-111
QUARTER WINDOW - REMOVAL........23-111
QUICK LEARN PROCEDURE - STANDARD
PROCEDURE...................8E-16,8E-23
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE........................14-14
RACK - DESCRIPTION, LOWER DRIVE
UNIT TRACK........................8N-34
RACK - INSTALLATION, LOWER DRIVE
UNIT TRACK........................8N-34
RACK - OPERATION, LOWER DRIVE UNIT
TRACK.............................8N-34
RACK - REMOVAL, LOWER DRIVE UNIT
TRACK.............................8N-34
RACK CROSSBAR - INSTALLATION,
LUGGAGE..........................23-57
RACK CROSSBAR - REMOVAL, LUGGAGE . 23-56
RACK RISER - INSTALLATION, LUGGAGE . . 23-56
RACK RISER - REMOVAL, LUGGAGE.....23-55
RADIAL-PLY TIRES - DESCRIPTION . 22-14,22s-6
RADIATOR - INSTALLATION.............7-25
RADIATOR - REMOVAL.................7-25
RADIATOR CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING..............7-27
RADIATOR DRAINCOCK - INSTALLATION . . . 7-26
RADIATOR DRAINCOCK - REMOVAL.......7-26
RADIATOR FAN - DESCRIPTION..........7-28
RADIATOR FAN - INSTALLATION..........7-30
RADIATOR FAN - OPERATION............7-29
RADIATOR FAN - REMOVAL.............7-30
RADIATOR FAN MOTOR - DIAGNOSIS
AND TESTING........................7-29
RADIATOR FAN RELAY - DESCRIPTION....7-30
RADIATOR FAN RELAY - INSTALLATION....7-30
RADIATOR FAN RELAY - OPERATION......7-30
RADIATOR FAN RELAY - REMOVAL.......7-30
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-26
RADIATOR PRESSURE CAP - OPERATION . . 7-27
RADIO - DESCRIPTION................8A-10
RADIO - DIAGNOSIS AND TESTING......8A-10
RADIO - INSTALLATION...............8A-11
RADIO - OPERATION..................8A-10
RADIO - REMOVAL...................8A-11
RADIO NOISE SUPPRESSION
COMPONENTS - DESCRIPTION..........8A-11
RADIO NOISE SUPPRESSION
COMPONENTS - OPERATION...........8A-12
RANGE - SPECIFICATIONS,
TRANSMITTER.......................8N-5
RANGE SENSOR - DESCRIPTION,
TRANSMISSION..............21-248,21s-150
RANGE SENSOR - INSTALLATION,
TRANSMISSION..............21-249,21s-152
RANGE SENSOR - OPERATION,
TRANSMISSION..............21-248,21s-151
RANGE SENSOR - REMOVAL,
TRANSMISSION
..............21-249,21s-151
RANGE, SPECIFICATIONS
..............8N-43
READING LAMP - INSTALLATION
........8L-23
READING LAMP - REMOVAL
............8L-23
READING/COURTESY LAMP
REPLACEMENT - STANDARD
PROCEDURE
.........................8M-3REAR - DESCRIPTION, HALF SHAFT.......3-13
REAR - DESCRIPTION, MODE DOOR
ACTUATOR..........................24-39
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-129,9-42
REAR - INSTALLATION, HALF SHAFT......3-14
REAR - INSTALLATION, MODE DOOR
ACTUATOR..........................24-40
REAR - INSTALLATION, SPRING
MOUNTS............................2-45
REAR - INSTALLATION, WHEEL
MOUNTING STUDS...................22-22
REAR - OPERATION, MODE DOOR
ACTUATOR..........................24-40
REAR - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-128,9-41
REAR - REMOVAL, HALF SHAFT..........3-13
REAR - REMOVAL, MODE DOOR
ACTUATOR..........................24-40
REAR - REMOVAL, SPRING MOUNTS......2-44
REAR - REMOVAL, WHEEL MOUNTING
STUDS.............................22-21
REAR A/C EVAPORATOR - INSTALLATION . 24-99
REAR A/C EVAPORATOR - REMOVAL.....24-97
REAR A/C EVAPORATOR LINE
EXTENSION - INSTALLATION...........24-99
REAR BLOWER MOTOR - DESCRIPTION,
POWER MODULE....................24-41
REAR BLOWER MOTOR - DIAGNOSIS
AND TESTING.......................24-58
REAR BLOWER MOTOR - INSTALLATION,
POWER MODULE......................24-42
REAR BLOWER MOTOR - OPERATION,
POWER MODULE....................24-41
REAR BLOWER MOTOR - REMOVAL,
POWER MODULE....................24-41
REAR BLOWER MOTOR RESISTOR
BLOCK - DIAGNOSIS AND TESTING......24-38
REAR BUMPER REINFORCEMENT -
INSTALLATION........................13-3
REAR BUMPER REINFORCEMENT -
REMOVAL...........................13-3
REAR COVER - INSTALLATION, FRONT
SEAT TRACK........................23-96
REAR COVER - REMOVAL, FRONT SEAT
TRACK.............................23-96
REAR COVER O-RING - INSTALLATION . . . 21-20
REAR COVER O-RING - REMOVAL.......21-19
REAR DISC BRAKE CALIPER -
INSTALLATION...................5-30,5s-29
REAR DISC BRAKE CALIPER - REMOVAL . . 5-27,
5s-26
REAR DISC BRAKE SHOES -
INSTALLATION...................5-19,5s-18
REAR DISC BRAKE SHOES - REMOVAL....5-17,
5s-16
REAR DOOR GLASS - INSTALLATION....23-111
REAR DOOR GLASS - REMOVAL.......23-111
REAR DRIVELINE MODULE -
DESCRIPTION........................3-23
REAR DRIVELINE MODULE - OPERATION . . 3-23
REAR DRIVELINE MODULE -
SPECIFICATIONS......................3-34
REAR DRIVELINE MODULE FLUIDS -
DESCRIPTION, AWD....................0-6
REAR DRIVELINE MODULE NOISE -
DIAGNOSIS AND TESTING..............3-24
REAR DRIVELINE MODULE OPERATION -
DIAGNOSIS AND TESTING..............3-26
REAR DRUM BRAKE SHOE LINING -
INSPECTION....................5-22,5s-21
REAR DRUM BRAKE SHOES -
ADJUSTMENT...................5-23,5s-22
REAR DRUM BRAKE SHOES -
INSTALLATION...................5-22,5s-21
REAR DRUM BRAKE SHOES - REMOVAL . . 5-19,
5s-18
REAR EVAP CANISTER - INSTALLATION . . . 25-20
REAR EVAP CANISTER - REMOVAL......25-19
REAR FASCIA - INSTALLATION...........13-2
REAR FASCIA - REMOVAL...............13-2
REAR FASCIA - SCUFF PAD -
INSTALLATION
........................13-4
REAR FASCIA - SCUFF PAD - REMOVAL
....13-3
REAR FLOOR HEAT DUCT -
INSTALLATION
.......................24-63
REAR FLOOR HEAT DUCT - REMOVAL
....24-62
REAR HEADER TRIM - INSTALLATION
....23-80REAR HEADER TRIM - REMOVAL........23-80
REAR HEATER CORE FILLING -
STANDARD PROCEDURE..............24-101
REAR HEATER LINES - INSTALLATION . . . 24-111
REAR HVAC - LWB - INSTALLATION,
SEAT BELT & RETRACTOR - SECOND
ROW - RIGHT OUTBOARD WITH........8O-16
REAR HVAC - LWB - REMOVAL, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH..............8O-16
REAR HVAC LOUVER - INSTALLATION....23-81
REAR HVAC LOUVER - REMOVAL........23-81
REAR LATCH STRIKER - INSTALLATION . . . 23-29
REAR LATCH STRIKER - REMOVAL......23-29
REAR MOUNT - INSTALLATION.....9-134,9-50
REAR MOUNT - REMOVAL.........9-133,9-50
REAR OIL SEAL RETAINER -
INSTALLATION, CRANKSHAFT...........9-129
REAR OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT.......................9-129
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - DESCRIPTION...........23-57
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - INSTALLATION...........23-58
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - REMOVAL...............23-57
REAR SUSPENSION - DESCRIPTION......2-27
REAR SUSPENSION - OPERATION........2-28
REAR SUSPENSION FASTENER TORQUE,
SPECIFICATIONS......................2-28
REAR SUSPENSION, SPECIAL TOOLS.......2-28
REAR VIEW MIRROR - INSTALLATION....23-81
REAR VIEW MIRROR - REMOVAL........23-81
REAR WASHER PUMP MOTOR -
INSTALLATION......................8R-10
REAR WASHER PUMP MOTOR -
REMOVAL..........................8R-10
REAR WHEEL SPEED SENSOR - AWD -
INSTALLATION........................5-80
REAR WHEEL SPEED SENSOR - AWD -
REMOVAL...........................5-80
REAR WHEEL SPEED SENSOR - FWD -
INSTALLATION........................5-81
REAR WHEEL SPEED SENSOR - FWD -
REMOVAL...........................5-81
REAR WINDOW DEFOGGER RELAY -
DESCRIPTION........................8G-3
REAR WINDOW DEFOGGER RELAY -
INSTALLATION.......................8G-3
REAR WINDOW DEFOGGER RELAY -
OPERATION..........................8G-3
REAR WINDOW DEFOGGER RELAY -
REMOVAL...........................8G-3
REAR WINDOW DEFOGGER SWITCH -
DESCRIPTION........................8G-4
REAR WINDOW DEFOGGER SWITCH -
OPERATION..........................8G-4
REAR WINDOW DEFOGGER SYSTEM -
DIAGNOSIS AND TESTING..............8G-2
REAR WIPER ARM - INSTALLATION......8R-10
REAR WIPER ARM - REMOVAL.........8R-10
REAR WIPER MOTOR - INSTALLATION . . . 8R-11
REAR WIPER MOTOR - REMOVAL.......8R-11
REAR WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-4
REAR WIPER/WASHER SWITCH -
DESCRIPTION.......................8R-11
REAR WIPER/WASHER SWITCH -
OPERATION
.........................8R-11
RECEIVE - PCM INPUT - OPERATION,
DATA BUS COMMUNICATION
...........8E-15
RECEIVER / DRIER - DESCRIPTION
......24-91
RECEIVER / DRIER - INSTALLATION
......24-92
RECEIVER / DRIER - OPERATION
........24-91
RECEIVER / DRIER - REMOVAL
.........24-91
RECIRCULATION DOOR ACTUATOR -
DESCRIPTION
.......................24-32
RECIRCULATION DOOR ACTUATOR -
INSTALLATION
.......................24-33
RECIRCULATION DOOR ACTUATOR -
OPERATION
.........................24-32
RECIRCULATION DOOR ACTUATOR -
REMOVAL
..........................24-33
RECLINER HANDLE - INSTALLATION
.....23-90
RECLINER HANDLE - REMOVAL
.........23-90
RECOVERY - STANDARD PROCEDURE,
REFRIGERANT
.......................24-71
RSINDEX27
Description Group-Page Description Group-Page Description Group-Page
Page 2578 of 2585
SWITCH - REMOVAL, LEFT B-PILLAR....8N-32
SWITCH - REMOVAL, MEMORY SET.....8N-13,
8N-56
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-18
SWITCH - REMOVAL, OIL PRESSURE....9-141,
9-54
SWITCH - REMOVAL, PASSENGER
HEATED SEAT .......................8G-14
SWITCH - REMOVAL, PASSENGER SEAT . . 8N-14,
8N-57
SWITCH - REMOVAL, REMOTE..........8N-49
SWITCH - REMOVAL, RIGHT B-PILLAR . . . 8N-32
SWITCH - REMOVAL, SUNROOF........23-123
SWITCH - REMOVAL, WASHER FLUID
LEVEL.............................8R-12
SWITCH - REMOVAL, WINDOW.........8N-65
SWITCH ASSY - DESCRIPTION,
SOLENOID/PRESSURE.........21-237,21s-137
SWITCH ASSY - INSTALLATION,
SOLENOID/PRESSURE.........21-239,21s-139
SWITCH ASSY - OPERATION, SOLENOID/
PRESSURE..................21-237,21s-137
SWITCH ASSY - REMOVAL, SOLENOID/
PRESSURE..................21-238,21s-138
SWITCHES - DESCRIPTION, REMOTE.....8A-12
SWITCHES - DIAGNOSIS AND TESTING,
REMOTE...........................8A-12
SWITCHES - INSTALLATION, REMOTE....8A-14
SWITCHES - OPERATION, REMOTE......8A-12
SWITCHES - REMOVAL, REMOTE........8A-13
SYMBOLS - DESCRIPTION,
INTERNATIONAL....................Intro.-5
SYMBOLS - DESCRIPTION,
INTERNATIONAL.......................0-1
SYNCHRONIZER - DESCRIPTION.......21-114
SYNCHRONIZER - DISASSEMBLY.......21-114
SYNCHRONIZING CABLE ADJUSTMENT,
INSTALLATION.................23-102,23-88
T850 MANUAL TRANSAXLE - ASSEMBLY . . 21-42
T850 MANUAL TRANSAXLE -
DESCRIPTION.......................21-21
T850 MANUAL TRANSAXLE -
DISASSEMBLY.......................21-35
T850 MANUAL TRANSAXLE -
INSTALLATION.......................21-51
T850 MANUAL TRANSAXLE -
OPERATION.........................21-24
T850 MANUAL TRANSAXLE - REMOVAL . . 21-31
T850 MANUAL TRANSAXLE -
SPECIFICATIONS.....................21-56
T850 TRANSAXLE - SPECIAL TOOLS.......6-6
T850 TRANSAXLE - SPECIAL TOOLS.....21-58
TABLE, SPECIFICATIONS -
SPECIFICATIONS.................8N-29,8N-9
TAIL LAMP - INSTALLATION............8L-19
TAIL LAMP - REMOVAL................8L-18
TAIL LAMP UNIT - INSTALLATION.......8L-19
TAIL LAMP UNIT - REMOVAL...........8L-19
TANK - DESCRIPTION, FUEL............14-10
TANK - INSTALLATION, FUEL...........14-12
TANK - OPERATION, FUEL..............14-11
TANK - REMOVAL, FUEL...............14-11
TANK - STANDARD PROCEDURE,
DRAINING FUEL......................14-2
TANK FILLER TUBE - INSTALLATION,
FUEL..............................14-13
TANK FILLER TUBE - REMOVAL, FUEL....14-12
TAPE ATTACHED - INSTALLATION,
EXTERIOR NAME PLATES..............23-51
TAPE ATTACHED - REMOVAL, EXTERIOR
NAME PLATES.......................23-51
TASK MANAGER - DESCRIPTION........25-24
TASK MANAGER - OPERATION..........25-24
TD - INSTALLATION, CLUTCH DISC AND
PRESSURE PLATE - 2.5L...............6-12
TD - REMOVAL, CLUTCH DISC AND
PRESSURE PLATE - 2.5L...............6-11
TEMP SENSOR - DESCRIPTION,
AMBIENT..........................8M-11
TEMP SENSOR - OPERATION, AMBIENT
. . 8M-11
TEMPERATURE CONTROL (ATC) -
INSTALLATION, AUTOMATIC
............24-29
TEMPERATURE CONTROL (ATC) -
REMOVAL, AUTOMATIC
................24-28
TEMPERATURE CONTROL (MTC) -
INSTALLATION, MANUAL
..............24-29
TEMPERATURE CONTROL (MTC) -
REMOVAL, MANUAL
..................24-29TEMPERATURE CONTROL SYSTEM -
OPERATION, AUTOMATIC.............24-112
TEMPERATURE CONTROL SYSTEM -
OPERATION, MANUAL................24-112
TEMPERATURE SENSOR - 2.4L -
DESCRIPTION, ENGINE COOLANT.........7-21
TEMPERATURE SENSOR - 2.4L -
INSTALLATION, ENGINE COOLANT........7-21
TEMPERATURE SENSOR - 2.4L -
REMOVAL, ENGINE COOLANT............7-21
TEMPERATURE SENSOR - 3.3/3.8L -
DESCRIPTION, ENGINE COOLANT.........7-21
TEMPERATURE SENSOR - 3.3/3.8L -
INSTALLATION, ENGINE COOLANT........7-22
TEMPERATURE SENSOR - 3.3/3.8L -
REMOVAL, ENGINE COOLANT............7-21
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY...........................8F-23
TEMPERATURE SENSOR - DESCRIPTION,
EVAPORATOR.......................24-27
TEMPERATURE SENSOR - DESCRIPTION,
INFRARED..........................24-29
TEMPERATURE SENSOR - DESCRIPTION,
INLET AIR..........................14-30
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, AMBIENT..............8M-12
TEMPERATURE SENSOR - OPERATION,
BATTERY...........................8F-23
TEMPERATURE SENSOR - OPERATION,
EVAPORATOR.......................24-28
TEMPERATURE SENSOR - OPERATION,
INFRARED..........................24-29
TEMPERATURE SENSOR - REMOVAL,
BATTERY.............................8F-23
TEMPERATURE SENSOR -
SPECIFICATIONS, BATTERY.............8F-22
TEMPERATURE SENSOR CIRCUIT -
DIAGNOSIS AND TESTING, AMBIENT....8M-12
TENSION - STANDARD PROCEDURE,
CHECKING POWER STEERING BELT........7-8
TENSION RELEASE - STANDARD
PROCEDURE, PARKING BRAKE
AUTOMATIC ADJUSTER............5-58,5s-61
TENSION RESET - STANDARD
PROCEDURE, PARKING BRAKE
AUTOMATIC ADJUSTER............5-59,5s-61
TENSION, SPECIFICATIONS -
ACCESSORY DRIVE BELT................7-5
TENSIONER - 2.4L - INSTALLATION,
BELT ...............................7-10
TENSIONER - 2.4L - REMOVAL, BELT......7-10
TENSIONER - 3.3/3.8L - INSTALLATION,
BELT ...............................7-12
TENSIONER - 3.3/3.8L - REMOVAL, BELT . . . 7-12
TENSIONER - DESCRIPTION, SEAT BELT . . 8O-17
TENSIONER - OPERATION, SEAT BELT....8O-17
TENSIONER & PULLEY - INSTALLATION,
TIMING BELT.........................9-69
TENSIONER & PULLEY - REMOVAL,
TIMING BELT.........................9-68
TERMINAL - INSTALLATION.........8W-01-14
TERMINAL - REMOVAL.............8W-01-14
TERMINAL REPAIR - STANDARD
PROCEDURE, GRID LINE...............8G-4
TEST - 2.5L DIESEL - DIAGNOSIS AND
TESTING, SYSTEM CHARGE LEVEL......24-68
TEST - DIAGNOSIS AND TESTING, A/C
COOL DOWN.........................24-6
TEST - DIAGNOSIS AND TESTING, A/C
PERFORMANCE.......................24-7
TEST - DIAGNOSIS AND TESTING,
CONTROL CIRCUIT..............8F-30,8F-32
TEST - DIAGNOSIS AND TESTING,
COOLING SYSTEM LEAK.................7-2
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMBUSTION PRESSURE
LEAKAGE.........................9-83,9-9
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION PRESSURE
. . 9-83,9-9
TEST - DIAGNOSIS AND TESTING, FEED
CIRCUIT
.......................8F-33,8F-35
TEST - DIAGNOSIS AND TESTING, FEED
CIRCUIT RESISTANCE
............8F-32,8F-34
TEST - DIAGNOSIS AND TESTING,
HEATER PERFORMANCE
...............24-10
TEST - DIAGNOSIS AND TESTING,
POWER STEERING SYSTEM FLOW
AND PRESSURE
......................19-1TEST - DIAGNOSIS AND TESTING, ROAD . . . 8P-3
TEST - DIAGNOSIS AND TESTING,
ROAD.......................21-119,21s-27
TEST - DIAGNOSIS AND TESTING,
STARTING SYSTEM..............8F-28,8F-30
TEST - GASOLINE ENGINES -
DIAGNOSIS AND TESTING, SYSTEM
CHARGE LEVEL......................24-67
TEST - STANDARD PROCEDURE,
IGNITION-OFF DRAW..................8F-13
TEST - STANDARD PROCEDURE,
OPEN-CIRCUIT VOLTAGE...............8F-13
TEST MODE, OPERATION - DRB IIIT
STATE DISPLAY.......................25-9
TESTS - DIAGNOSIS AND TESTING,
CLUTCH AIR PRESSURE........21-122,21s-30
TESTS - DIAGNOSIS AND TESTING,
HYDRAULIC PRESSURE........21-120,21s-28
THEFT SECURITY - DESCRIPTION,
VEHICLE............................8Q-1
THEFT SECURITY - OPERATION, VEHICLE . . 8Q-1
THEFT SECURITY SYSTEM - DIAGNOSIS
AND TESTING, VEHICLE................8Q-3
THERMOSTAT - 2.4L - INSTALLATION,
ENGINE COOLANT.....................7-23
THERMOSTAT - 2.4L - REMOVAL,
ENGINE COOLANT.....................7-23
THERMOSTAT - 3.3/3.8L -
INSTALLATION, ENGINE COOLANT........7-24
THERMOSTAT - 3.3/3.8L - REMOVAL,
ENGINE COOLANT.....................7-23
THERMOSTAT - DESCRIPTION, ENGINE
COOLANT............................7-22
THERMOSTAT - DIAGNOSIS AND
TESTING, ENGINE COOLANT.............7-23
THERMOSTAT - OPERATION, ENGINE
COOLANT............................7-22
THERMOWRAP - DESCRIPTION.........8F-19
THERMOWRAP - INSTALLATION.........8F-19
THERMOWRAP - OPERATION...........8F-19
THERMOWRAP - REMOVAL............8F-19
THIRD ROW - INSTALLATION, BENCH
SEAT RISER........................23-101
THIRD ROW - REMOVAL, BENCH SEAT
RISER............................23-101
THREAD REPAIR - DESCRIPTION, FRONT
CRADLE CROSSMEMBER...............13-9
THREAD REPAIR - STANDARD
PROCEDURE, MANIFOLD STRIPPED......9-145
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-5
THREADS - STANDARD PROCEDURE,
REPAIR OF DAMAGED OR WORN.....9-10,9-86
THREE PASSENGER BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW.......................8O-15
THREE PASSENGER BENCH - REMOVAL,
SEAT BELT BUCKLE - SECOND ROW.....8O-15
THREE ZONE - DESCRIPTION,
AUTOMATIC..........................24-3
THREE ZONE - DESCRIPTION, MANUAL....24-2
THREE ZONE - OPERATION, MANUAL.....24-5
THREE ZONE ATC - OPERATION..........24-5
THROTTLE BODY - DESCRIPTION........14-35
THROTTLE BODY - INSTALLATION.......14-35
THROTTLE BODY - OPERATION.........14-35
THROTTLE BODY - REMOVAL...........14-35
THROTTLE CONTROL CABLE -
INSTALLATION.......................14-36
THROTTLE CONTROL CABLE - REMOVAL . . 14-35
THROTTLE POSITION SENSOR -
DESCRIPTION.......................14-36
THROTTLE POSITION SENSOR -
OPERATION.........................14-36
TIE ROD - INSTALLATION, OUTER.......19-34
TIE ROD - REMOVAL, OUTER...........19-34
TIMING BELT - INSTALLATION...........9-65
TIMING BELT - REMOVAL...............9-63
TIMING BELT COVER(S) - INSTALLATION . . . 9-62
TIMING BELT COVER(S) - REMOVAL
......9-61
TIMING BELT TENSIONER & PULLEY -
INSTALLATION
........................9-69
TIMING BELT TENSIONER & PULLEY -
REMOVAL
...........................9-68
TIMING CHAIN AND CAMSHAFT
SPROCKET - INSTALLATION
............9-157
TIMING CHAIN AND CAMSHAFT
SPROCKET - REMOVAL
................9-156
RSINDEX35
Description Group-Page Description Group-Page Description Group-Page