automatic transmission CHRYSLER VOYAGER 2004 Service Manual

41TE AUTOMATIC TRANSAXLE
TABLE OF CONTENTS
page page
41TE AUTOMATIC TRANSAXLE DISASSEMBLY ........................166
ASSEMBLY ...........................184
ACCUMULATOR DESCRIPTION ........................206 VALVE BODY
REMOVAL ............................206
DISASSEMBLY ........................208
ASSEMBLY ...........................212
INSTALLATION ........................217
41TE AUTOMATIC
TRANSAXLE
DISASSEMBLY
NOTE: If transaxle is being overhauled (clutch and/or
seal replacement) or replaced, it is necessary to per-
form the PCM/TCM Quick Learn Procedure. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MODULES/POW-
ERTRAIN/TRANSMISSION CONTROL MODULE - STAN-
DARD PROCEDURE)
NOTE: This procedure does not include final drive
(differential) disassembly.
(1) Remove input and output speed sensors.
(2) Remove three (3) solenoid/pressure switch
assembly-to-case bolts. (3) Remove solenoid/pressure switch assembly and
gasket (Fig. 1).
Fig. 1 Solenoid/Pressure Switch Assembly and Gasket
1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
2 - GASKET
21s - 166 41TE AUTOMATIC TRANSAXLERS

(52)DETERMINING #4 THRUST PLATE
THICKNESS / INPUT SHAFT END PLAY: (a) Select the thinnest #4 thrust plate thickness
and install to input clutch assembly (Fig. 125). Use
petrolatum to retain. (b)
Install input clutch assembly into position and
verify that it is completely seated by viewing through
input speed sensor hole. If view through input speed
sensor hole is not as shown in (Fig. 126), the input
clutch assembly is not seated properly.
(c) Remove oil pump o-ring (Fig. 127). Be sure
to reinstall oil pump o-ring after selecting the
proper #4 thrust plate. (d) Install pump and gasket to transmission.
Install and torque bolts. (e) Set up input shaft for measurement with
Indicator Set C3339 and End Play Set 8266 as
shown in (Fig. 128). (f) Measure the input shaft end play with the
transaxle in the vertical position. Input shaft end
play must be within 0.005 to 0.025 inch. For
example, if end play reading is 0.055 inch, select
No. 4 Thrust Plate which is 0.071 to 0.074 thick.
This should provide an input shaft end play read-
ing of 0.020 inch which is within specifications. (g) Refer to the No. 4 thrust plate chart to select
the proper No. 4 thrust plate:
Fig. 125 Select Thinnest No. 4 Thrust Plate
1 - OVERDRIVE SHAFT ASSEMBLY
2 - #4 THRUST PLATE (SELECT)
3 - 3 DABS OF PETROLATUM FOR RETENTION
Fig. 126 View Through Input Speed Sensor Hole
1 - INPUT CLUTCH RETAINER
2 - INPUT SPEED SENSOR HOLE
3 - OIL COOLER FITTINGS
Fig. 127 Remove Oil Pump O-Ring
1 - OIL PUMP ASSEMBLY
2 - O-RING
Fig. 128 Measure Input Shaft End Play Using End Play Set 8266
1 - TOOL 8266±8
2 - TOOL 8266±2
3 - TOOL C-3339
RS 41TE AUTOMATIC TRANSAXLE21s - 201
41TE AUTOMATIC TRANSAXLE (Continued)

ACCUMULATOR
DESCRIPTION
The 4XTE underdrive, overdrive, low/reverse, and 2/4
clutch hydraulic circuits each contain an accumulator.
An accumulator typically consists of a piston, return
spring(s), and a cover or plug. The overdrive and under-
drive accumulators are located within the transaxle
case, and are retained by the valve body (Fig. 145).
The low reverse accumulator (Fig. 146) is also
located within the transaxle case, but the assembly is
retained by a cover and a snap-ring.
The 2/4 accumulator is located in the valve body. It is
retained by a cover and retaining screws (Fig. 147).
VALVE BODY
REMOVAL
NOTE: If valve body is replaced or reconditioned,
the TCM Quick Learn Procedure must be per-
formed. (Refer t o 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/TRANSMISSION CONTROL
MODULE - STANDARD PROCEDURE)
(1) Disconnect battery negative cable.
(2) Disconnect gearshift cable from manual valve
lever. (3) Remove manual valve lever from manual shaft.
(4) Raise vehicle on hoist.
(5) Remove oil pan bolts (Fig. 148).
Fig. 145 Underdrive and Overdrive Accumulators
1 - OVERDRIVE PISTON AND SPRING
2 - UNDERDRIVE PISTON AND SPRING
Fig. 146 Low/Reverse Accumulator
1 - PISTON
2 - RETURN SPRINGS
Fig. 147 2/4 Accumulator Assembly
1 - VALVE BODY
2 - RETAINER PLATE
3 - DETENT SPRING
4 - RETURN SPRINGS
5 - PISTON
Fig. 148 Oil Pan Bolts
1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
21s - 206 41TE AUTOMATIC TRANSAXLERS

CAUTION: The valve body manual shaft pilot may
distort and bind the manual valve if the valve body
is mishandled or dropped.
DISASSEMBLY
NOTE: If valve body assembly is being recondi-
tioned, the PCM/TCM Quick Learn Procedure must
be performed. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/TRANSMISSION
CONTROL MODULE - STANDARD PROCEDURE)
(1) Remove manual shaft seal (Fig. 154). (2) Remove Transmission Range Sensor retaining
screw (Fig. 155).
(3) Remove Manual Shaft/Rooster Comb and
Transmission Range Sensor (Fig. 156).
Fig. 153 Valve Body Removal/Installation
1 - VALVE BODY
Fig. 154 Manual Shaft Seal
1 - SEAL
2 - MANUAL SHAFT
Fig. 155 Remove Transmission Range Sensor
1 - TRANSMISSION RANGE SENSOR
2 - MANUAL VALVE CONTROL PIN
3 - RETAINING SCREW
Fig. 156 Manual Shaft/Rooster Comb and Transmission Range Sensor
1 - TRANSMISSION RANGE SENSOR
2 - MANUAL SHAFT
3 - ROOSTER COMB
21s - 208 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

(14) Remove regulator valve spring retainer (Fig.
167).
(15) Remove remaining retainers as shown in (Fig.
168). (16) Remove valves and springs as shown in (Fig.
169).
NOTE: Refer to Valve Body Cleaning and Inspection
for cleaning procedures.
ASSEMBLY
NOTE: If valve body assembly is reconditioned, the
PCM/TCM Quick Learn Procedure must be per-
formed. (Refer t o 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/TRANSMISSION CONTROL
MODULE - STANDARD PROCEDURE)
(1) Install valves and springs as shown in (Fig.
169). (2) Install regulator valve spring retainer (Fig.
170). (3) Install dual retainer plate using Tool 6301 (Fig.
171).
Fig. 167 Remove Regulator Valve Spring Retainer using Tool 6302
1 - TOOL 6302
2 - RETAINER
Fig. 168 Valve Retainer Location
1 - RETAINER
2 - RETAINER
21s - 212 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

(4) Verify that all retainers are installed as shown
in (Fig. 172). Retainers should be flush or below
valve body surface. (5) Install check balls into position as shown in
(Fig. 173). If necessary, secure them with petrolatum
or transmission assembly gel for assembly ease.
Fig. 172 Valve Retainer Location
1 - RETAINER
2 - RETAINER
Fig. 173 Ball Check Location
1 - (#4) BALL CHECK LOCATION
2 - (#2) BALL CHECK LOCATION
3 - RETAINER 4 - (#3) BALL CHECK LOCATION
5 - LOW/REVERSE SWITCH VALVE
6 - T/C LIMIT VALVE
21s - 214 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

(14) Install Manual Shaft/Rooster Comb and
Transmission Range Sensor (Fig. 182).
(15) Make sure Manual Valve control pin is con-
tained within the rooster comb slot (Fig. 183). Install
Transmission Range Sensor retaining screw (Fig.
183) and torque to 5 N´m (45 in. lbs.). (16) Install manual shaft seal (Fig. 184).
INSTALLATION
NOTE: If valve body assembly is being replaced or
reconditioned, it is necessary to perform the TCM
Quick Learn Procedure. (Refer t
o 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/TRANSMISSION
CONTROL MODULE - STANDARD PROCEDURE)
(1) Install valve body assembly to transaxle (Fig.
185). Install and torque valve body-to-transaxle case
bolts (Fig. 186) to 12 N´m (105 in. lbs.).
Fig. 182 Install Manual Shaft/Rooster Comb and Transmission Range Sensor
1 - TRANSMISSION RANGE SENSOR
2 - MANUAL SHAFT
3 - ROOSTER COMB
Fig. 183 Install Transmission Range Sensor Retaining Screw
1 - TRANSMISSION RANGE SENSOR
2 - MANUAL VALVE CONTROL PIN
3 - RETAINING SCREW
Fig. 184 Manual Shaft Seal
1 - SEAL
2 - MANUAL SHAFT
Fig. 185 Valve Body Removal/Installation
1 - VALVE BODY
RS 41TE AUTOMATIC TRANSAXLE21s - 217
VALVE BODY (Continued)

(2) Install transaxle oil filter (Fig. 187). Inspect
the o-ring and replace if necessary.
(3) Ensure the transaxle oil pan and transaxle
case sealing surfaces are clean and dry. Install an
1/8º bead of Mopar tSilicone Rubber Adhesive Seal-
ant to the oil pan and install (Fig. 188). Torque oil
pan-to-transaxle case bolts (Fig. 189) to 19 N´m (165
in. lbs.). (4) Lower vehicle.
(5) Connect transmission range sensor connector.
(6) Install manual valve lever to manual shaft.
(7) Install gearshift cable to manual valve lever.
(8) Connect battery negative cable.
(9) Fill transaxle with Mopar
tATF +4 Transmis-
sion fluid. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 41TE/FLUID - STANDARD
PROCEDURE)
Fig. 186 Valve Body Attaching Bolts
1 - VALVE BODY ATTACHING BOLTS (18)
2 - VALVE BODY
Fig. 187 Filter and O-Ring
1 - OIL FILTER
2 - O-RING
Fig. 188 Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF RTV SEALANT
3 - OIL FILTER
Fig. 189 Oil Pan Bolts
1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
21s - 218 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-15
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-19
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-20
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-19
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-20
COMPRESSOR CLUTCH/COIL -
DESCRIPTION, A/C...................24-15
COMPRESSOR CLUTCH/COIL -
INSPECTION, A/C.....................24-17
COMPRESSOR CLUTCH/COIL -
INSTALLATION, A/C...................24-17
COMPRESSOR CLUTCH/COIL -
OPERATION, A/C.....................24-15
COMPRESSOR CLUTCH/COIL -
REMOVAL, A/C......................24-16
COMPRESSOR MOUNTING BRACKET -
2.4L ENGINE - INSTALLATION, A/C.......24-76
COMPRESSOR MOUNTING BRACKET -
2.4L ENGINE - REMOVAL, A/C..........24-75
COMPRESSOR NOISE DIAGNOSIS -
DIAGNOSIS AND TESTING.............24-74
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - DIAGNOSIS AND TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-10
COMPUTER - OPERATION, COMPASS/
MINI-TRIP............................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-10
CONCENTRATION TESTING - DIAGNOSIS
AND TESTING, COOLANT...............7-19
CONDENSER - DESCRIPTION, A/C.......24-76
CONDENSER - INSTALLATION, A/C.......24-78
CONDENSER - OPERATION, A/C.........24-76
CONDENSER - REMOVAL, A/C..........24-77
CONDITION CHECK, STANDARD
PROCEDURE - FLUID LEVEL....21-201,21s-102
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-4
CONNECTING ROD - DESCRIPTION,
PISTON........................9-116,9-42
CONNECTING ROD - INSTALLATION,
PISTON.............................9-44
CONNECTING ROD - REMOVAL, PISTON . . . 9-43
CONNECTING ROD BEARING
CLEARANCE - STANDARD
PROCEDURE, MEASURING.............9-120
CONNECTING ROD, FITTING.............9-45
CONNECTING RODS - STANDARD
PROCEDURE, FITTING.................9-116
CONNECTOR - DESCRIPTION, DATA LINK . . 8E-6
CONNECTOR - INSTALLATION.......8W-01-11
CONNECTOR - OPERATION, DATA LINK....8E-7
CONNECTOR - REMOVAL...........8W-01-11
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION........8W-01-7
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - DIAGNOSIS AND TESTING,
OVERHEAD..........................8M-2
CONSOLE - INSTALLATION, LOWER......23-69
CONSOLE - OPERATION, OVERHEAD......8M-2
CONSOLE - REMOVAL, LOWER..........23-69
CONSOLE - REMOVAL, OVERHEAD.......8M-6
CONSOLE LAMP - INSTALLATION,
CENTER............................8L-21
CONSOLE LAMP - REMOVAL, CENTER....8L-21
CONSOLE LAMP SWITCH -
INSTALLATION, CENTER...............8L-21
CONSOLE LAMP SWITCH - REMOVAL,
CENTER............................8L-21
CONSOLE, SPECIAL TOOLS - OVERHEAD
. . 8M-6
CONSOLE TRAY - BRACKET ASSEMBLY -
INSTALLATION, FLOOR
................23-83
CONSOLE TRAY - BRACKET ASSEMBLY -
REMOVAL, FLOOR
....................23-83
CONSOLE TRAY - INSTALLATION, FLOOR
. . 23-83
CONSOLE TRAY - REMOVAL, FLOOR
.....23-83CONTAINER - DESCRIPTION, COOLANT
RECOVERY..........................7-19
CONTAINER - INSTALLATION, COOLANT
RECOVERY..........................7-20
CONTAINER - OPERATION, COOLANT
RECOVERY..........................7-19
CONTAINER - REMOVAL, COOLANT
RECOVERY..........................7-20
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID...........5-32,5s-31
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTROL (4 SPEED EATX ONLY) -
OPERATION, INTERACTIVE SPEED........8P-2
CONTROL ARM - DESCRIPTION, LOWER . . . 2-12
CONTROL ARM - INSPECTION, LOWER....2-14
CONTROL ARM - INSTALLATION, LOWER . . 2-16
CONTROL ARM - OPERATION, LOWER.....2-12
CONTROL ARM - REMOVAL, LOWER......2-12
CONTROL ARM (REAR BUSHING -
HYDRO) - ASSEMBLY, LOWER...........2-14
CONTROL ARM (REAR BUSHING -
HYDRO) - DISASSEMBLY, LOWER........2-14
CONTROL ARM (REAR BUSHING -
STANDARD) - ASSEMBLY, LOWER........2-14
CONTROL ARM (REAR BUSHING -
STANDARD) - DISASSEMBLY, LOWER.....2-13
CONTROL (ATC) - INSTALLATION,
AUTOMATIC TEMPERATURE............24-29
CONTROL (ATC) - REMOVAL,
AUTOMATIC TEMPERATURE............24-28
CONTROL CABLE - INSTALLATION,
THROTTLE..........................14-36
CONTROL CABLE - REMOVAL,
THROTTLE..........................14-35
CONTROL CALIBRATION - STANDARD
PROCEDURE, A/C-HEATER.............24-20
CONTROL CIRCUIT TEST - DIAGNOSIS
AND TESTING..................8F-30,8F-32
CONTROL INFORMATION LABEL -
DESCRIPTION, VEHICLE EMISSION.......25-1
CONTROL MODULE - DESCRIPTION,
BODY...............................8s-1
CONTROL MODULE - DESCRIPTION,
BODY...............................8E-3
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-7
CONTROL MODULE - DESCRIPTION,
POWER LIFTGATE....................8E-10
CONTROL MODULE - DESCRIPTION,
SLIDING DOOR......................8E-19
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-20
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-7
CONTROL MODULE - INSTALLATION,
BODY...............................8s-3
CONTROL MODULE - INSTALLATION,
BODY...............................8E-5
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-8
CONTROL MODULE - INSTALLATION,
POWER LIFTGATE....................8E-11
CONTROL MODULE - INSTALLATION,
SLIDING DOOR......................8E-20
CONTROL MODULE - OPERATION, BODY . . . 8s-1
CONTROL MODULE - OPERATION, BODY . . . 8E-3
CONTROL MODULE - OPERATION,
FRONT..............................8E-7
CONTROL MODULE - OPERATION,
POWER LIFTGATE....................8E-11
CONTROL MODULE - OPERATION,
SLIDING DOOR......................8E-19
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-20
CONTROL MODULE - REMOVAL, BODY....8s-3
CONTROL MODULE - REMOVAL, BODY....8E-4
CONTROL MODULE - REMOVAL, FRONT . . . 8E-8
CONTROL MODULE - REMOVAL, POWER
LIFTGATE
...........................8E-11
CONTROL MODULE - REMOVAL,
SLIDING DOOR
......................8E-19
CONTROL MOTOR - DESCRIPTION, IDLE
AIR
...............................14-28
CONTROL MOTOR - INSTALLATION, IDLE
AIR
...............................14-29
CONTROL MOTOR - OPERATION, IDLE
AIR
...............................14-28CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-29
CONTROL (MTC) - INSTALLATION,
MANUAL TEMPERATURE...............24-29
CONTROL (MTC) - REMOVAL, MANUAL
TEMPERATURE......................24-29
CONTROL RELAY - DESCRIPTION,
TRANSMISSION..............21-247,21s-150
CONTROL RELAY - OPERATION,
TRANSMISSION..............21-248,21s-150
CONTROL SWITCH - DIAGNOSIS AND
TESTING, TRACTION...................5-82
CONTROL SYSTEM - DESCRIPTION,
TRACTION...........................5-76
CONTROL SYSTEM - OPERATION,
AUTOMATIC TEMPERATURE...........24-112
CONTROL SYSTEM - OPERATION,
EVAPORATION.......................25-10
CONTROL SYSTEM - OPERATION,
MANUAL TEMPERATURE..............24-112
CONTROL SYSTEM - OPERATION,
TRACTION...........................5-77
CONTROLLER - DESCRIPTION,
OCCUPANT RESTRAINT................8O-8
CONTROLLER - INSTALLATION,
OCCUPANT RESTRAINT................8O-8
CONTROLLER - INSTALLATION, SBEC....8E-17
CONTROLLER - OPERATION, 8-VOLT
SUPPLY - PCM OUTPUT - SBEC.........8E-15
CONTROLLER - OPERATION, OCCUPANT
RESTRAINT..........................8O-8
CONTROLLER - REMOVAL, NGC.........8E-17
CONTROLLER - REMOVAL, OCCUPANT
RESTRAINT...........................8O-8
CONTROLLER - REMOVAL, SBEC........8E-16
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-5
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-6
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-5
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-6
CONVENTIONAL BATTERY CHARGING -
STANDARD PROCEDURE...............8F-11
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
CONVERTER - DESCRIPTION, TORQUE . . 21-242,
21s-144
CONVERTER - INSPECTION, CATALYTIC....11-5
CONVERTER - INSTALLATION, CATALYTIC . . 11-6
CONVERTER - INSTALLATION, TORQUE . . 21-247,
21s-149
CONVERTER - OPERATION, CATALYTIC....11-4
CONVERTER - OPERATION, TORQUE....21-245,
21s-148
CONVERTER - REMOVAL, CATALYTIC......11-5
CONVERTER - REMOVAL, TORQUE.....21-247,
21s-149
CONVERTER HOUSING FLUID LEAKAGE -
DIAGNOSIS AND TESTING, TORQUE....21-123,
21s-31
COOL DOWN TEST - DIAGNOSIS AND
TESTING, A/C........................24-6
COOLANT - DESCRIPTION, ENGINE.......7-19
COOLANT - DESCRIPTION, ENGINE........0-3
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL...................7-5
COOLANT CONCENTRATION TESTING -
DIAGNOSIS AND TESTING..............7-19
COOLANT LEVEL CHECK - STANDARD
PROCEDURE..........................7-5
COOLANT RECOVERY CONTAINER -
DESCRIPTION........................7-19
COOLANT RECOVERY CONTAINER -
INSTALLATION........................7-20
COOLANT RECOVERY CONTAINER -
OPERATION..........................7-19
COOLANT RECOVERY CONTAINER -
REMOVAL...........................7-20
COOLANT RECOVERY SYSTEM -
DIAGNOSIS AND TESTING
..............7-20
COOLANT SERVICE - STANDARD
PROCEDURE
.........................7-19
COOLANT TEMPERATURE SENSOR -
2.4L - DESCRIPTION, ENGINE
............7-21
COOLANT TEMPERATURE SENSOR -
2.4L - INSTALLATION, ENGINE
...........7-21
COOLANT TEMPERATURE SENSOR -
2.4L - REMOVAL, ENGINE
...............7-21
8 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

MOUNTING STUDS - FRONT -
INSTALLATION, WHEEL................22-21
MOUNTING STUDS - FRONT - REMOVAL,
WHEEL............................22-20
MOUNTING STUDS - REAR -
INSTALLATION, WHEEL................22-22
MOUNTING STUDS - REAR - REMOVAL,
WHEEL............................22-21
MOUNTS - FRONT - INSTALLATION,
SPRING.............................2-44
MOUNTS - FRONT - REMOVAL, SPRING . . . 2-43
MOUNTS - REAR - INSTALLATION,
SPRING.............................2-45
MOUNTS - REAR - REMOVAL, SPRING....2-44
MUFFLER - INSTALLATION..............11-7
MUFFLER - REMOVAL..................11-7
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-18
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-18
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-18
NAME PLATES - ADHESIVE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - ADHESIVE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NAME PLATES - TAPE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - TAPE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NATURAL VAC LEAK DETECTION ASSY -
INSTALLATION.......................25-13
NATURAL VAC LEAK DETECTION ASSY -
REMOVAL..........................25-13
NECK SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP TO FILLER..............7-27
NGC CONTROLLER - REMOVAL.........8E-17
NIGHT MIRROR - DESCRIPTION,
AUTOMATIC DAY.....................8N-47
NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC DAY.............8N-47
NIGHT MIRROR - OPERATION,
AUTOMATIC DAY.....................8N-47
NO CUPHOLDER - INSTALLATION, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NO CUPHOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NOISE - DIAGNOSIS AND TESTING,
EXCESSIVE EXHAUST SYSTEM...........11-2
NOISE - DIAGNOSIS AND TESTING,
REAR DRIVELINE MODULE..............3-24
NOISE - DIAGNOSIS AND TESTING, TIRE . 22-14,
22s-6
NOISE - DIAGNOSIS AND TESTING,
WIND...............................23-2
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-74
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, HYDRAULIC LASH
ADJUSTER...........................9-34
NOISE SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO.................8A-11
NOISE SUPPRESSION COMPONENTS -
OPERATION, RADIO..................8A-12
NON-ABS JUNCTION BLOCK -
DESCRIPTION...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
INSTALLATION
...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
OPERATION
.....................5-33,5s-32
NON-ABS JUNCTION BLOCK - REMOVAL
. . 5-33,
5s-32
NON-MONITORED CIRCUITS -
OPERATION
..........................25-5
NOT FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES
......................25-16
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION
....................Intro.-9
NVLD - INSTALLATION, WITH
...........25-20
NVLD - REMOVAL, WITH
..............25-19
O2 SENSOR - DESCRIPTION
............14-32
O2 SENSOR - OPERATION
.............14-32
OBTAINING DIAGNOSTIC TROUBLE
CODES - STANDARD PROCEDURE
.......8E-15
OCCUPANT RESTRAINT CONTROLLER -
DESCRIPTION
........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
INSTALLATION
.......................8O-8OCCUPANT RESTRAINT CONTROLLER -
OPERATION..........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
REMOVAL...........................8O-8
OIL - DESCRIPTION, FLEXIBLE FUEL
ENGINE..............................0-3
OIL - DESCRIPTION, REFRIGERANT......24-92
OIL - DIESEL ENGINES - DESCRIPTION,
ENGINE..............................0-6
OIL - OPERATION, REFRIGERANT........24-92
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE.............9-137,9-53
OIL AND LUBRICANTS - DESCRIPTION,
ENGINE..............................0-1
OIL COOLER - DESCRIPTION,
TRANSMISSION.......................7-37
OIL COOLER - INSPECTION,
TRANSMISSION.......................7-37
OIL COOLER - INSTALLATION,
TRANSMISSION.......................7-37
OIL COOLER & LINES - DESCRIPTION....9-138
OIL COOLER & LINES - INSTALLATION . . . 9-138
OIL COOLER & LINES - OPERATION......9-138
OIL COOLER & LINES - REMOVAL.......9-138
OIL COOLER - REMOVAL,
TRANSMISSION.......................7-37
OIL COOLER LINES - INSTALLATION,
TRANSMISSION.......................7-38
OIL COOLER LINES - REMOVAL,
TRANSMISSION.......................7-38
OIL FILTER - DESCRIPTION.............9-53
OIL FILTER - INSTALLATION........9-139,9-53
OIL FILTER - REMOVAL............9-139,9-53
OIL FILTER ADAPTER - INSTALLATION....9-139
OIL FILTER ADAPTER - REMOVAL.......9-139
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE.........9-10,9-86
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..............9-8,9-82
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-93
OIL LEVEL CHECK - STANDARD
PROCEDURE, ENGINE.................9-137
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-53
OIL PAN - CLEANING.................9-140
OIL PAN - INSPECTION................9-140
OIL PAN - INSTALLATION..........9-140,9-54
OIL PAN - REMOVAL..............9-140,9-54
OIL PRESSURE - DIAGNOSIS AND
TESTING, CHECKING ENGINE............9-52
OIL PRESSURE - DIAGNOSIS AND
TESTING, ENGINE....................9-136
OIL PRESSURE RELIEF VALVE -
INSTALLATION.......................9-141
OIL PRESSURE RELIEF VALVE -
REMOVAL..........................9-141
OIL PRESSURE SWITCH - DESCRIPTION . . 9-141
OIL PRESSURE SWITCH - INSTALLATION . 9-141,
9-54
OIL PRESSURE SWITCH - OPERATION....9-141
OIL PRESSURE SWITCH - REMOVAL . 9-141,9-54
OIL PUMP - ASSEMBLY...........9-143,9-56
OIL PUMP - ASSEMBLY.......21-232,21s-132
OIL PUMP - CLEANING............9-142,9-56
OIL PUMP - DESCRIPTION.............9-142
OIL PUMP - DESCRIPTION.....21-230,21s-131
OIL PUMP - DISASSEMBLY........9-142,9-55
OIL PUMP - DISASSEMBLY.....21-230,21s-131
OIL PUMP - INSPECTION..........9-142,9-56
OIL PUMP - INSTALLATION........9-144,9-57
OIL PUMP - INSTALLATION, SEAL......21-233,
21s-133
OIL PUMP - OPERATION.......21-230,21s-131
OIL PUMP - REMOVAL............9-142,9-55
OIL PUMP - REMOVAL, SEAL . . . 21-232,21s-133
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT...................9-127,9-40
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT
...................9-127,9-40
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT
...................9-129,9-42
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT
...................9-128,9-41
OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR
..................9-129
OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR
..................9-129OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-28
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-27
ON-BOARD DIAGNOSTIC SYSTEM -
DIAGNOSIS AND TESTING..............8F-21
OPEN LATCH - INSTALLATION, HOLD.....23-25
OPEN LATCH - REMOVAL, HOLD........23-25
OPEN LATCH CABLE - INSTALLATION,
HOLD..............................23-38
OPEN LATCH CABLE - REMOVAL, HOLD . . . 23-38
OPEN LATCH STRIKER - INSTALLATION,
HOLD..............................23-26
OPEN LATCH STRIKER - REMOVAL,
HOLD..............................23-26
OPEN SWITCH - DESCRIPTION, FULL....8N-12,
8N-31
OPEN SWITCH - INSTALLATION, FULL....8N-13
OPEN SWITCH - OPERATION, FULL . 8N-12,8N-31
OPEN SWITCH - REMOVAL, FULL.......8N-13
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-13
OPENING DIMENSIONS -
SPECIFICATIONS, BODY..............23-127
OPENING REINFORCEMENT -
INSTALLATION, GRILLE................23-54
OPENING REINFORCEMENT - REMOVAL,
GRILLE............................23-54
ORDER, SPECIFICATIONS - FIRING........8I-3
O-RING - INSTALLATION, REAR COVER . . . 21-20
O-RING - REMOVAL, REAR COVER.......21-19
ORVR - OPERATION..................25-14
OUTBOARD - FRONT - INSTALLATION,
SEAT BELT & RETRACTOR.............8O-14
OUTBOARD - FRONT - REMOVAL, SEAT
BELT & RETRACTOR..................8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - FIRST ROW...........8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW - LEFT . . . 8O-17
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW -
RIGHT.............................8O-15
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - FIRST ROW.............8O-14
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - LEFT.....8O-17
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-15
OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-16
OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT & RETRACTOR -
SECOND ROW - RIGHT................8O-16
OUTER - INSTALLATION, CV BOOT........3-10
OUTER - REMOVAL, CV BOOT...........3-10
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-113
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-113
OUTER HALF SHAFT SEAL -
INSTALLATION.......................21-19
OUTER HALF SHAFT SEAL - REMOVAL . . . 21-19
OUTER TIE ROD - INSTALLATION........19-34
OUTER TIE ROD - REMOVAL...........19-34
OUTLET - DESCRIPTION, POWER......8W-97-4
OUTLET - DIAGNOSIS & TESTING,
POWER..........................8W-97-4
OUTLET - INSTALLATION, DEMISTER
.....24-46
OUTLET - INSTALLATION, INSTRUMENT
PANEL
.............................24-46
OUTLET - OPERATION, POWER
.......8W-97-4
OUTLET - REMOVAL, DEMISTER
........24-45
OUTLET - REMOVAL, INSTRUMENT
PANEL
.............................24-45
OUTLETS - DESCRIPTION, AIR
.....24-44,24-56
OUTLETS - INSTALLATION, AIR
.........24-56
OUTLETS - INSTALLATION, CENTER
BEZEL
.............................24-45
OUTLETS - REMOVAL, AIR
.............24-56
OUTLETS - REMOVAL, CENTER BEZEL
....24-44
OUTPUT - DESCRIPTION, SPEED
SENSOR
....................21-241,21s-142
OUTPUT - INSTALLATION, SPEED
SENSOR
....................21-242,21s-143
OUTPUT - OPERATION, 5 VOLT SUPPLY -
PCM
...............................8E-15
RSINDEX23
Description Group-Page Description Group-Page Description Group-Page