volt CHRYSLER VOYAGER 2004 Service Manual

BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAY
CAV CIRCUIT FUNCTION
1 L91 22WT/DB HAZARD SWITCH SENSE
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9- -
10 G20 20VT/BR IGNITION SWITCH SENSE
11 - -
12 - -
13 - -
14 - -
15 - -
16 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
17 L900 22WT/YL HEADLAMP SWITCH MUX RETURN
18 L307 20WT/BR (LHD) HEADLAMP SWITCH MUX
18 L307 22WT/BR (RHD) HEADLAMP SWITCH MUX
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
25 L36 20WT/DB (EXPORT) REAR FOG LAMP INDICATOR DRIVER
26 X20 22GY/WT RADIO CONTROL MUX
27 G194 22VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
28 W26 22BR/DB REAR WIPER SWITCH MUX
29 W52 22BR/YL FRONT WIPER SWITCH MUX
30 E2 22OR/BR PANEL LAMPS DIMMER SIGNAL
31 L305 20WT/LB TURN SIGNAL SWITCH MUX
32 - -
33 - -
34 L39 22WT/OR FRONT FOG LAMP INDICATOR DRIVER
BOOST PRESSURE SENSOR (DIESEL)-4WAY
CAV CIRCUIT FUNCTION
1 K121 20DB BOOST PRESSURE SENSOR GROUND
2 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
3 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
4 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
8W - 80 - 18 8W-80 CONNECTOR PIN-OUTSRS

CAMSHAFT POSITION SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K944 20BK/GY CAMSHAFT POSITION SENSOR GROUND
2 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
CAMSHAFT POSITION SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 18PK/YL 5 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K44 18DB/GY CMP SIGNAL
CD CHANGER-8WAY
CAV CIRCUIT FUNCTION
1 X40 22GY/WT (EXCEPT EXPORT) AUDIO OUT RIGHT
1 X40 20GY/WT (EXPORT) AUDIO OUT RIGHT
2 E14 22OR/TN (EXCEPT EXPORT) PANEL LAMPS DRIVER
2 E14 18OR/TN (EXPORT) PANEL LAMPS DRIVER
3 D25 20WT/VT (EXCEPT EXPORT) PCI BUS
3 D25 20VT/YL (EXPORT) PCI BUS
4 X112 20DG/GY (EXCEPT EXPORT) IGNITION SWITCH SIGNAL
4 X112 20RD (EXPORT) IGNITION SWITCH SIGNAL
5 X41 22DG/WT (EXCEPT EXPORT) AUDIO OUT LEFT
5 X41 20DG/WT (EXPORT) AUDIO OUT LEFT
6 X140 22GY/OR (EXCEPT EXPORT) COMMON AUDIO
6 Z140 18BK/OR (EXPORT) GROUND
7 Z141 18BK/TN GROUND
8 X160 20GY/YL FUSED B(+)
CENTER HIGH MOUNTED STOP LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z350 20BK/TN GROUND
2 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
2 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
8W - 80 - 56 8W-80 CONNECTOR PIN-OUTSRS

CLUTCH PEDAL UPSTOP SWITCH (DIESEL) - RED 2 WAY
CAV CIRCUIT FUNCTION
1 K119 20DB/LG CLUTCH PEDAL UPSTOP SWITCH SENSE
2 Z150 20BK/LG GROUND
CONTROLLER ANTILOCK BRAKE - BLACK 24 WAY
CAV CIRCUIT FUNCTION
1 Z107 12BK/DG GROUND
2 B1 18DG/OR RIGHT REAR WHEEL SPEED SENSOR SIGNAL
3 B2 18DG/LB RIGHT REAR WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
4- -
5 D25 18WT/VT PCI BUS
6 B6 18DG/WT RIGHT FRONT WHEEL SPEED SENSOR SIGNAL
7 B7 18DG/VT RIGHT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
8- -
9 A111 12DG/RD FUSED B(+)
10 F500 18DG/PK FUSED IGNITION SWITCH OUTPUT (RUN)
11 - -
12 - -
13 - -
14 - -
15 - -
16 Z127 12BK/DG GROUND
17 - -
18 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
18 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
19 B3 18DG/YL LEFT REAR WHEEL SPEED SENSOR SIGNAL
20 B4 18DG/GY LEFT REAR WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
21 - -
22 B8 18DG/TN LEFT FRONT WHEEL SPEED SENSOR SIGNAL
23 B9 18DG/WT (3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
23 B9 18DG/LG (EXCEPT 3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
24 A107 12TN/RD FUSED B(+)
8W - 80 - 58 8W-80 CONNECTOR PIN-OUTSRS

CRANK CASE VENTILATION HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z153 18BK/GY GROUND
2 N1 18DB/OR FUEL HEATER RELAY OUTPUT
CRANKSHAFT POSITION SENSOR (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
2 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
CRANKSHAFT POSITION SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL 5 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K24 18BR/LB CKP SIGNAL
DATA LINK CONNECTOR - BLACK 16 WAY
CAV CIRCUIT FUNCTION
1- -
2 D25 20WT/VT PCI BUS
3- -
4 Z11 20BK/LG GROUND
5 Z111 20BK/WT GROUND
6- -
7 D21 20WT/DG (DIESEL) SCI TRANSMIT (ECM)
7 D21 20WT/DG (GAS) SCI TRANSMIT (PCM)
8- -
9 D123 20WT/BR FLASH PROGRAM ENABLE
10 - -
11 - -
12 D20 20WT/LG (GAS) SCI RECEIVE (PCM)
13 - -
14 - -
15 D15 20DG/YL (EATX) SCI TRANSMIT (TCM)
16 A105 20DB/RD FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-59

DRIVER DOOR COURTESY LAMP - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z321 20BK/BR (LHD) GROUND
1 Z322 20BK/BR (RHD) GROUND
2- -
3 M21 20YL/BR COURTESY LAMPS DRIVER
DRIVER DOOR LOCK SWITCH - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1- -
2 G161 20VT/DG (LHD) LEFT DOOR LOCK SWITCH MUX
2 G160 20VT/LG (RHD) RIGHT DOOR LOCK SWITCH MUX
3 Z461 20BK/DG (LHD) GROUND
3 Z460 20BK/LG (RHD) GROUND
DRIVER HEATED SEAT BACK - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
A S1 18DB (LHD) SEAT BACK HEATER B(+) DRIVER
A S1 18RD (RHD) SEAT BACK HEATER B(+) DRIVER
B S2 18DG (LHD) SEAT BACK HEATER GROUND
B S2 18BK (RHD) SEAT BACK HEATER GROUND
DRIVER HEATED SEAT CUSHION - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16RD SEAT TEMP SENSOR INPUT
2 P89 20GR SEAT SENSOR 5 VOLT SUPPLY
3 Z849 18BK/OR GROUND
4 P88 16GR SEAT CUSHION HEATER B(+) DRIVER
DRIVER HEATED SEAT MODULE C1 - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z849 18BK/OR GROUND
2 P7 20LG/DG DRIVER SEAT HEATER MUX SWITCH
3 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
4 A210 14OR/RD FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-61

DRIVER HEATED SEAT MODULE C2 - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 S1 18DB (LHD) SEAT BACK HEATER B(+) DRIVER
1 S1 18RD (RHD) SEAT BACK HEATER B(+) DRIVER
2 S2 18DG (LHD) SEAT BACK HEATER GROUND
2 S2 18BK (RHD) SEAT BACK HEATER GROUND
DRIVER HEATED SEAT MODULE C3 - GREEN 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16RD SEAT TEMP SENSOR INPUT
2 P89 20GR SEAT SENSOR 5 VOLT SUPPLY
3 Z849 18BK/OR GROUND
4 P88 16GR SEAT CUSHION HEATER B(+) DRIVER
DRIVER POWER SEAT FRONT RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P19 14LG/LB DRIVER FRONT UP SWITCH SENSE
1 P119 14LG/DG (MEMORY) SEAT FRONT UP DRIVER
2 P21 14LG/TN DRIVER FRONT DOWN SWITCH SENSE
2 P121 14LG/DB (MEMORY) SEAT FRONT DOWN DRIVER
DRIVER POWER SEAT FRONT RISER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P28 20LG/BR SEAT POSITION SENSOR GROUND
B P26 20LG FRONT RISER POSITION SIGNAL
C P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
8W - 80 - 62 8W-80 CONNECTOR PIN-OUTSRS

DRIVER POWER SEAT HORIZONTAL MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P17 14LG/DG DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
1 P117 14LG/LB (LHD) (MEMORY) SEAT HORIZONTAL REARWARD DRIVER
1 P115 14LG (RHD) (MEMORY) SEAT HORIZONTAL FORWARD DRIVER
2 P15 14LG/WT DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
2 P115 14LG (LHD) (MEMORY) SEAT HORIZONTAL FORWARD DRIVER
2 P117 14LG/LB (RHD) (MEMORY) SEAT HORIZONTAL REARWARD DRIVER
DRIVER POWER SEAT HORIZONTAL POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
B P25 20LG/VT SEAT HORIZONTAL POSITION SIGNAL
C P28 20LG/BR SEAT POSITION SENSOR GROUND
DRIVER POWER SEAT REAR RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P11 14LG/YL DRIVER SEAT REAR UP SWITCH SENSE
1 P111 14LG/YL (MEMORY) SEAT REAR UP DRIVER
2 P13 14LG/OR DRIVER SEAT REAR DOWN SWITCH SENSE
2 P113 14LG/WT (MEMORY) SEAT REAR DOWN DRIVER
DRIVER POWER SEAT REAR RISER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P28 20LG/BR SEAT POSITION SENSOR GROUND
B P27 20LG/LB REAR RISER POSITION SIGNAL
C P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
DRIVER POWER SEAT RECLINER MOTOR - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
1 P41 14LG/GY (MEMORY EXCEPT
EXPORT)SEAT RECLINER DOWN DRIVER
1 P141 14LG/BR (MEMORY EXPORT) SEAT RECLINER DOWN DRIVER
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
2 P43 14LG/VT (MEMORY EXCEPT
EXPORT)SEAT RECLINER UP DRIVER
2 P143 14LG/GY (MEMORY EXPORT) SEAT RECLINER UP DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-63

DRIVER POWER SEAT RECLINER POSITION SENSOR - BLACK 3 WAY
CAV CIRCUIT FUNCTION
A P29 20LG/WT SEAT SENSOR 5 VOLT SUPPLY
B P47 20LG/LB RECLINER POSITION SIGNAL
C P28 20LG/BR SEAT POSITION SENSOR GROUND
DRIVER POWER SEAT SWITCH - GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 Z849 14BK/OR (EXCEPT MEMORY) GROUND
1 Z849 20BK/OR (MEMORY) GROUND
2 P43 14LG/VT (EXCEPT MEMORY) DRIVER SEAT RECLINER UP SWITCH SENSE
2 P40 20LG/DG (LHD MEMORY) RECLINER UP SWITCH SENSE
2 P43 14LG/VT (RHD MEMORY) RECLINER UP SWITCH SENSE
3 P17 14LG/DG (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL REARWARD SWITCH
SENSE
3 P17 20LG/DG (MEMORY) SEAT HORIZONTAL REARWARD SWITCH SENSE
4 P41 14LG/GY (EXCEPT MEMORY) DRIVER SEAT RECLINER DOWN SWITCH SENSE
4 P48 20LG/DB (LHD MEMORY) RECLINER DOWN SWITCH SENSE
4 P41 14LG/GY (RHD MEMORY) RECLINER DOWN SWITCH SENSE
5 A210 14OR/RD (EXCEPT MEMORY) FUSED SEAT SWITCH DRIVER
5 P9 20LG/OR (MEMORY) SEAT SWITCH B(+) SUPPLY
6 P15 14LG/WT (EXCEPT MEMORY) DRIVER SEAT HORIZONTAL FORWARD SWITCH
SENSE
6 P15 20LG/WT (MEMORY) SEAT HORIZONTAL FORWARD SWITCH SENSE
7 P19 14LG/LB (EXCEPT MEMORY) DRIVER FRONT UP SWITCH SENSE
7 P19 20LG/LB (MEMORY) SEAT FRONT UP SWITCH SENSE
8 P11 14LG/YL (EXCEPT MEMORY) DRIVER SEAT REAR UP SWITCH SENSE
8 P11 20LG/YL (MEMORY) SEAT REAR UP SWITCH SENSE
9 P13 14LG/OR (EXCEPT MEMORY) DRIVER SEAT REAR DOWN SWITCH SENSE
9 P13 20LG/OR (MEMORY) SEAT REAR DOWN SWITCH SENSE
10 P21 14LG/TN (EXCEPT MEMORY) DRIVER FRONT DOWN SWITCH SENSE
10 P21 20LG/TN (MEMORY) SEAT FRONT DOWN SWITCH SENSE
DRIVER POWER WINDOW MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 Q11 16OR/LG DRIVER WINDOW SWITCH DRIVER (UP)
2 Q21 16OR/WT DRIVER WINDOW SWITCH DRIVER (DOWN)
8W - 80 - 64 8W-80 CONNECTOR PIN-OUTSRS

DVD/CD CHANGER C2 - 12 WAY
CAV CIRCUIT FUNCTION
1 X114 20GY/LB IGNITION RUN/ACC SIGNAL
2 X211 20YL/GY IGNITION SWITCH SENSE
3- -
4- -
5 X915 22GY/LB VIDEO RETURN
6 X515 22GY/OR VIDEO SIGNAL
7 X530 20GY/DB GROUND
8- -
9- -
10 X555 20VT/OR VIDEO PLAY SIGNAL
11 - -
12 X955 20BK/GY SHIELD
DVD/CD CHANGER C3 - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 A114 18GY/RD FUSED B(+) (I.O.D.)
2 Z530 18BK/GY GROUND
3- -
EGR SOLENOID (3.3L) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 K34 18DB/LG EGR SOLENOID SIGNAL
2 F855 18PK/YL 5 VOLT SUPPLY
3 K900 18DB/DG SENSOR GROUND
4 Z335 18BK/DB GROUND
5- -
6 K35 18DB/VT EGR SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-67

EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K35 20GY/YL EGR SOLENOID CONTROL
2 K342 16BR/WT ECM/PCM RELAY OUTPUT
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS